This application is based upon and claims the benefit of priority from Japanese patent application No. 2006-329838, filed on Dec. 06, 2006, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present invention relates to a storage apparatus, a carriage shifting method and a program thereof, and particularly to a storage apparatus, a carriage shifting method and a program thereof with an improved object storing capacity.
2. Description of the Related Art
A large storing capacity of an object (e.g., media) is demanded for a storage apparatus (e.g., library device). A storage apparatus (e.g., library device) has a mechanism referred to as an accessor to transport an object (e.g., media). However, the accessor and an area within which the accessor shifts are dead spaces that cannot store an object (e.g., media).
A technique to solve the problem in that an accessor area is a dead space that cannot store an object (e.g., media) is described in Japanese Patent Laid-Open No. 11-096641. An automatic changer of disc-like recording media according to Japanese Patent Laid-Open No. 11-096641 arranges a plurality of subunits for storing numerous disc-like recording media in a matrix. The automatic changer of disc-like recording media does not use an accessor, but a subunit itself for storing disc-like recording media can shift between the setting position of the subunit and the recording media eject position. As such, there is no area in which an accessor exists so that dead spaces decrease.
An exemplary object of the invention is to provide a storage apparatus, a carriage shifting method and a program thereof to solve the problem in Japanese Patent Laid-Open No. 11-096641 described in the above, i.e., the problem in that the storing capacity of an object (e.g., media) cannot be improved.
A storage apparatus according to an exemplary aspect of the invention includes a plurality of carriages that are arranged in a matrix and store and transport objects, wherein the plurality of carriages includes a first carriage that stores and transports the object, a second carriage that stores and transports the object, a third carriage that stores and transports the object, and a shifting unit that shifts the third carriage to a position different from matrix positions of the first and the second carriages, and shifts the second carriage to a position of the third carriage when the first carriage shifts to a position of the second carriage.
A carriage shifting method in a storage apparatus wherein a plurality of carriages are arranged in a matrix including a first carriage, a second carriage and a third carriage that store and transport objects, according to an exemplary aspect of the invention includes, when the first carriage shifts to a position of the second carriage, shifting the third carriage to a position different from positions of the first and the second carriages, and shifting the second carriage to a position of the third carriage.
A computer readable medium embodying a program, the program causing a storage apparatus wherein a plurality of carriages are arranged in a matrix including a first carriage, a second carriage and a third carriage that store and transport objects to perform a method, according to an exemplary aspect of the invention includes, when the first carriage shifts to a position of the second carriage, shifting the third carriage to a position different from positions of the first and the second carriages, and shifting the second carriage to a position of the third carriage.
A storage apparatus according to an exemplary aspect of the invention includes a plurality of carriage means for being arranged in a matrix and for storing and transporting objects, wherein the plurality of carriage means includes first carriage means for storing and transporting the object, second carriage means for storing and transporting the object, third carriage means for storing and transporting the object, and shifting means for shifting the third carriage means to a position different from a matrix positions of the first and the second carriage means, and shifting the second carriage means to a position of the third carriage means when the first carriage means shifts to a position of the second carriage means.
A carriage shifting method in a storage apparatus wherein a plurality of carriages are arranged in a matrix including a first carriage, a second carriage and a third carriage for storing and transporting objects, according to an exemplary aspect of the invention includes, when the first carriage shifts to a position of the second carriage, a step for shifting the third carriage to a position different from positions of the first and the second carriages, and a step for shifting the second carriage to a position of the third carriage.
Exemplary features and advantages of the present invention will become apparent from the following detailed description when taken with the accompanying drawings in which:
Next, a first exemplary embodiment will be described.
The following will describe the first exemplary embodiment based on definition of coordinates as follows: first, X-Y coordinates corresponding to a position of tray 2 (corresponding to a matrix element) are defined as shown in
Furthermore, as shown in
Further, a position of tray 2 to be shifted on the X-Y coordinates is represented as (TX, TY), while a position of a space without tray 2 is represented as (SX, SY). Furthermore, a position of tray-top projection 205 of tray 2 to be shifted on the x-y coordinates is represented as (tx, ty), a position where contact 20 is next positioned is represented as (dx, dy), the current position of contact 20 is represented as (cx, cy), and the center of a space is represented as (sx, sy).
Contact 20 touches tray-top projection 205 of tray 2 at a position that either of x or y differs from a position of tray-top projection 205 of tray 2 by one on the x-y coordinates. That is, if x-y coordinates of contact 20 is one of (tx+1, ty), (tx−1, ty), (tx, ty+1) and (tx, ty−1), contact 20 touches tray-top projection 205 at (tx, ty). As described later, contact 20 touches tray-top projection 205 of tray 2 to be shifted and shifts tray 2 by pushing tray 2 in a direction toward the space.
Next, configuration of the first exemplary embodiment will be described.
Library device 10 according to the first exemplary embodiment includes a plurality of carriages (e.g., tray 2 (hereinafter, tray 2 will be described as one example of the carriage)), base 3, a plurality of drives 4, control unit 5, tray shifting mechanism 6, a plurality of media inject/eject belts 7, a plurality of readers 8 and door 9.
In
Tray 2 stores an object (e.g., media 1 (hereinafter, media 1 will be described as one example of the object)). Tray 2 transports media 1 by shifting from one element to another adjacent element of a matrix, i.e., by sliding in the X or Y direction on base 3. Tray 2 includes top and bottom projections. A projection on the top of tray 2 (tray-top projection 205 (see
A carriage for storing and transporting media 1 is tray 2. However, the carriage is not limited to tray 2, but may be anything that can store and transport media 1 and can be arranged on a matrix. For example, the carriage may be a cell for enveloping media 1 or a stand for supporting a part of media 1.
Base 3 includes guiding groove 31 for sliding tray 2 in the X and Y directions smoothly. Base 3 is fixed to a casing of library device 10.
Drive 4 records and plays back data in media 1. Library device 10 includes two drives 4, or drives 4A and 4B. The number of drives 4 is not limited to two, but library device 10 may include one or more drives 4.
Control unit 5 and tray shifting mechanism 6 function as a shifting unit. For example, when first tray 2 shifts to the position of second tray 2, then tray shifting mechanism 6 shifts third tray 2 to a position differing from positions of first and second trays 2 and shifts second tray 2 to the position of third tray 2 through control by control unit 5.
Control unit 5 includes media position table 51, tray control unit 52, contact position storing unit 53, target position storing unit 54, destination position storing unit 55 and space position storing unit 56.
For example, media position table 51 in
Tray control unit 52 updates and uses information of media position table 51, contact position storing unit 53, target position storing unit 54, destination position storing unit 55 and space position storing unit 56 and controls operation of the entire library device 10 including shift of tray 2, depending on a request by an operator or a host device.
Tray control unit 52 also issues an instruction to tray shifting mechanism 6 to shift tray 2 described later. Tray control unit 52, which is a micro processor (a CPU (Central Processing Unit) or an MPU (Micro Processing Unit)) that operates through program control, for example, controls operation of the entire library device 10 according to a program stored in program storage media.
Program storage media includes a magnetic disc, a magnetic tape, a semiconductor memory or an optical disc such as a CD-ROM (Compact Disk Read Only Memory) or a DVD (Digital Versatile Disk).
Tray control unit 52 may also control library device 10 according not only to a program stored in program storage media, but also to a program downloaded from a server via communication media. When a program is downloaded via program storage media or communication media, tray control unit 52 may read out and operate the program from a download server directly, or may store the program in a storing unit from the program storage media or the server, then read out and operate the program stored in the storing unit.
Contact position storing unit 53 stores a current position of contact 20. The position is updated by tray control unit 52 each time contact 20 shifts.
Target position storing unit 54 stores a position of target tray 2 to be shifted. Information in target position storing unit 54 is updated based on information in media position table 51 each time concerned target tray 2 shifts.
Destination position storing unit 55 stores a destination position determined by tray control unit 52 depending on drive 4 of a shift destination indicated by an operator or a host device (not shown).
Space position storing unit 56 stores a position of a space (SX, SY) stored in media position table 51.
Tray shifting mechanism 6 shifts tray 2 in the X and Y directions. Tray shifting mechanism 6 includes contact 20, X rail 21, X belt 22, X motor 23, Y rails 24, Y belts 25, Y motor 26 and drive shaft 27. Tray shifting mechanism 6 is fixed to base 3.
Contact 20 touches tray-top projection 205 (see
X rail 21 shifts contact 20 in the X direction. X rail 21 slidably supports contact 20 and rotatably supports rollers 221 and 222 described later.
X belt 22 transmits power of X motor 23 to shift contact 20 in the X direction.
Rollers 221 and 222 are positioned on both edges of X belt 22. Rollers 221 and 222 rotate and slide X belt 22 and shift contact 20 attached to X belt 22 in the X direction.
X motor 23 is a power unit for shifting contact 20 in the X direction by rotating roller 221.
Y rail 24 shifts contact 20 in the Y direction by shifting X rail 21. Y rail 24 slidably supports X rail 21.
Y belt 25 transmits power of Y motor 26 to shift contact 20 in the Y direction. Drive shaft 27 on one edge of Y belt 25 and rollers 251 and 252 on the other edge rotate and slide Y belt 25 and shift X rail 21 attached to Y belt 25 in the Y direction.
Y motor 26 is a power unit for shifting contact 20 in the Y direction. Y motor 26 rotates drive shaft 27.
Drive shaft 27 transmits power of Y motor 26 to Y belt 25 on the opposite side.
In tray shifting mechanism 6, the belts and rails may be replaced with worm gears. Further, although contact 20, X rail 21 and others shift over tray 2 in tray shifting mechanism 6 in
Media inject/eject belt 7 injects and ejects media 1 between tray 2 and drive 4 through rotating operation of the belt. Media inject/eject belt 7 is arranged in front of drives 4.
Reader 8 reads identifying means (not shown, e.g., a wireless chip or a bar-code) attached to media 1. Reader 8 is attached to door 9. Reader 8 reads an identifier of media 1 stored in the identifying means when media 1 is inserted to library device 10.
Door 9 is attached to the front of library device 10. Door 9 is used when media 1 is inserted, for example.
Next, operation according to the first exemplary embodiment will be described. Basic functions and operation of drive 4, which are well known to those skilled in the art, will not be described herein.
First, “insert operation of media 1 to library device 10” will be described. Next, a “shift method of tray 2” being a shift method of tray 2 on which media 1 is mounted in library device 10 will be described. Then, “inject/eject operation of media 1 to/from drive 4” to inject media 1 to drive 4 after media 1 is positioned in front of drive 4 in library device 10 will be described.
The “insert operation of media 1 to library device 10” will be described with reference to
Next, the “shift method of tray 2” being a shift method of tray 2 on which media 1 is mounted will be described. First, a basic shift method of tray 2 will be described with reference to
When an operator or a host device (not shown) instructs library device 10 to inject media 1 into drive 4, control unit 5 shifts tray 2 storing designated media 1 (hereinafter, referred to as target tray 2) to the front of designated drive 4 (hereinafter, referred to as a destination position).
Trays 2 are arranged in a matrix (length)×(width), as described above. Since no tray 2 is arranged on one position on a matrix, the matrix includes a space corresponding to one tray 2. Control unit 5 chooses tray 2 to be shifted according to a “shift algorithm of tray 2 in a matrix” describe later and slides the tray 2 in a direction toward the space. The sliding of tray 2 produces a new space. Control unit 5 shifts target tray 2 in a destination position by repeating the choice of tray 2 to be shifted and sliding the tray 2 in a direction toward the space.
Next, the “shift method of tray 2” will be described in more detail. First, “update operation of media position table 51 (in control unit 5)” that is performed in control unit 5 when tray 2 to be shifted slides will be described. Next, “operation of tray shifting mechanism 6” for contact 20 to slide tray 2 to be shifted will be described. Then, a “shift algorithm of tray 2 in a matrix” to shift target tray 2 to a destination position will be described.
The “update operation of media position table 51 (in control unit 5)” that is performed in control unit 5 when tray 2 to be shifted slides will be described with reference to
The update operation of media position table 51 when tray 2 is shifted leftwards will be described with reference to
First, a position of tray 2 to be shifted is defined as (TX, TY) and a position of a Space before being shifted is defined as (SX, SY).
Tray control unit 52 sets an initial value N=1 (step A1). Then, tray control unit 52 rewrites a name of media 1 at position (SX+(N−1), SY) to a name of media 1 at position (SX+N, SY) (step A2). Then, if (SX+N, SY)=(TX, TY) (Yes at step A3), tray control unit 52 rewrites a name of media 1 at position (TX, TY) to a Space (step A5) and ends the processing. If (SX+N, SY)=(TX, TY) does not hold (No at step A3), tray control unit 52 changes a value of N to N=N+1 (step A4) and again proceeds to the processing at step A2.
Update operation of media position table 51 in the case of shift in other directions, i.e., rightward shift (
Next, a specific example will be illustrated with reference to
Tray control unit 52 sets an initial value N=1 (step A1). Then, tray control unit 52 rewrites a name of media 1 at position (SX+(N−1), SY)=(SX, SY)=(1, 4), i.e. a position of the Space to a name of media 1 at position (SX+N, SY)=(SX+1, SY)=(2, 4), i.e., MJ (step A2). Then, since (SX+N, SY)=(2, 4) is a different value from (TX, TY)=(3, 4) (No at step A3), tray control unit 52 changes a value of N to N=2 (step A4) and again proceeds to the processing at step A2.
Then, tray control unit 52 rewrites a name of media 1 at position (SX+(N−1), SY)=(SX+1, SY)=(2, 4) to a name of media 1 at position (SX+N, SY)=(SX+2, SY)=(3, 4), i.e. MK (step A2). Then, since (SX+N, SY)=(3, 4) is the same value as (TX, TY)=(3, 4) (Yes at step A3), tray control unit 52 rewrites a name of media 1 at position (TX, TY)=(3, 4) to Space (step A5) and ends the processing.
Next, the “operation of tray shifting mechanism 6” for contact 20 to slide tray 2 to be shifted will be described. First, basic operation of tray shifting mechanism 6 will be described with reference to
Control unit 5 controls to drive X motor 23 and Y motor 26 of tray shifting mechanism 6 and shift contact 20 in the X and Y directions. By the above control, control unit 5 shifts contact 20 so as to avoid each tray-top projection 205 of tray 2 and positions the contact 20 beside tray-top projection 205 of tray 2 to be shifted. When the positioning is completed, control unit 5 shifts tray 2 to be shifted by shifting contact 20 in a direction toward a space.
Next, detailed operation of tray shifting mechanism 6 will be described with reference to
The description proceeds on the following assumption. Choice of tray 2 to be shifted and a shift direction of tray 2 to be shifted are decided according to a “shift algorithm of tray 2 on a matrix (see FIGS. 14A-B)” described later. If a position of tray-top projection 205 of tray 2 to be shifted is (tx, ty) and a position of the center of a space is (sx, sy), then tray 2 at a position tx=sx or ty=sy can be a shift target. For example, in
In
After tray 2 to be shifted is shifted and until next tray 2 to be shifted is chosen, a position where contact 20 is positioned is set as a waiting position. A waiting position is a position shifted by two (on a solid line in
Next, shift control of contact 20 will be described with reference to
Next, control unit 5 shifts tray 2 through contact 20. That is, control unit 5 decides a stop position as (dx, dy) depending on a shift direction of tray 2. Control unit 5 decides a value of the stop position as: dy=dy−5 if the shift direction is the y upward direction; dy=dy+5 if the shift direction is the y downward direction; dx=dx−5 if the shift direction is the x leftward direction; and dx=dx+5 if the shift direction is the x rightward direction (step E4). Control unit 5 instructs tray shifting mechanism 6 to shift contact 20 to the stop position (dx, dy) (step E5). Tray shifting mechanism 6 positions contact 20 at the stop position (dx, dy). This operation cause shift of tray 2 to be shifted (step E6).
Next, control unit 5 shifts contact 20 to a waiting position of tray 2 to be shifted. That is, control unit 5 decides a waiting position as (dx, dy) according in a direction in which tray 2 has been shifted. Control unit 5 decides a value of the waiting position as: dy=dy+1 if the shift direction is the y upward direction; dy=dy−1 if the shift direction is the y downward direction; dx=dx+1 if the shift direction is the x leftward direction; and dx=dx−1 if the shift direction is the x rightward direction (step E7). Control unit 5 instructs tray shifting mechanism 6 to shift contact 20 to a waiting position (dx, dy) (step E8). Tray shifting mechanism 6 positions contact 20 at the waiting position (dx, dy) (step E9). By this operation, shift of tray 2 to be shifted is completed. Tray shifting mechanism 6 waits at the waiting position until next tray 2 to be shifted is decided (step E10).
Next, details of step E2 in the flowchart in
In
Among the above, in the case of “change a value of an x-coordinate only while keeping a value of a y-coordinate to be sy” in
Similarly, in the case of “change a value of a y-coordinate only while keeping a value of an x-coordinate to be sx” in
Meanwhile, in the case of “change a value sy of a y-coordinate and change a value of an x-coordinate to sx” in
Similarly, in the case of “change a value sx of an x-coordinate and change a value of a y-coordinate to sy” in
In
Unless cx=4n (n=0, 1, 2, 3) (if a value of an x-coordinate is the same as sx) (No at step F2), control unit 5 determines whether or not to change only a value of a y-coordinate (step F6). If a value of a y-coordinate is only to be changed (“change a value of a y-coordinate only while keeping a value of an x-coordinate to be sx”) (Yes at step F6), control unit 5 instructs to shift contact 20 first in the x direction (x=+2), then in the y direction, and then in the x direction (x=−2) (step F8). If not only a value of a y-coordinate is to be changed (“change value sx of an x-coordinate and change a value of a y-coordinate to sy”) (No at step F6), control unit 5 instructs to shift contact 20 first in the x direction, and then in the y direction (step F7).
Next, a specific example of detailed operation of tray shifting mechanism 6 will be described with reference to
First, control unit 5 decides a starting position depending on a shift direction (the Y downward direction) as (dx, dy)=(2, 4) (step E1). Control unit 5 instructs tray shifting mechanism 6 to position contact 20 at the starting position (dx, dy)=(2, 4). Since the shift of contact 20 from a current position (waiting position) to a (starting position) corresponds to “change value sy of a y-coordinate and change a value of an x-coordinate to sx”, control unit 5 instructs shift of contact 20 for two times as follows. That is, control unit 5 instructs tray shifting mechanism 6 to shift contact 20 from (x, y)=(4, 14) to (x, y)=(4, 4). Then, control unit 5 instructs tray shifting mechanism 6 to shift contact 20 from (x, y)=(4, 4) to the starting position (x, y)=(2, 4) (step E2). Tray shifting mechanism 6 shifts contact 20 to the starting position (dx, dy)=(2, 4) according to the instruction from control unit 5. When the shift is completed, tray shifting mechanism 6 reports the shift completion to control unit 5 (step E3).
Control unit 5 decides a stop position to shift tray 2 D depending on a shift direction (Y downward direction) as (dx, dy)=(2, 9) (step E4). Control unit 5 instructs tray shifting mechanism 6 to position contact 20 at the stop position (dx, dy)=(2, 9) (step E5). Tray shifting mechanism 6 shifts contact 20 to the stop position (dx, dy)=(2, 9) according to the instruction from control unit 5. By this operation, trays 2 D and G shift by one tray (by one element of a matrix) in the Y downward direction. When the shift is completed, tray shifting mechanism 6 reports the shift completion to control unit 5 (step E6).
Control unit 5 decides a waiting position depending on a shift direction (Y downward direction) as (dx, dy)=(2, 8) (step E7). Control unit 5 instructs tray shifting mechanism 6 to position contact 20 at the waiting position (dx, dy)=(2, 8) (step E8). Tray shifting mechanism 6 shifts contact 20 to the waiting position (dx, dy)=(2, 8) according to the instruction from control unit 5 (step E9). By the above shift, shift operation of tray 2 D is completed. Tray shifting mechanism 6 waits until next tray 2 to be shifted is decided according to the “shift algorithm of tray 2 in a matrix” (step E10).
Next, the “shift algorithm of tray 2 in a matrix”, which is an algorithm to shift target tray 2 to a destination position, will be described with reference to
First, library device 10 receives an instruction to shift particular media 1 to a destination position from an operator or a host device (step G1). Herein, for example, library device 10 receives an instruction to inject particular media 1 into drive 4. A shifting unit including control unit 5 and tray shifting mechanism 6 shifts tray 2 (target tray 2) for storing particular designated media 1 to a position (column) with the same X-coordinate value as an X-coordinate (column) of a destination position. That is, the shifting unit shifts target tray 2 to the same column as the column of the destination position (step G2). Then, the shifting unit shifts target tray 2 to a position (row) with the same Y-coordinate value as a Y-coordinate (row) of the destination position. That is, the shifting unit shifts target tray 2 to the same row as the row of the destination position (step G3).
Next, detailed operation of a tray shifting unit to shift target tray 2 to a destination position will be described.
First, library device 10 receives an identifier of particular media 1 and an identifier of drive 4 being a shift destination of the media 1 from an operator or a host device. Tray control unit 52 checks a position of particular media 1 with reference to media position table 51. The position is a position of target tray 2 to be shifted. Because of this, tray control unit 52 stores the position as a target position in target position storing unit 54. Tray control unit 52 determines a destination position based on drive 4 being a shift destination (for example, in the case of drive 4A, (X, Y)=(1, 1)), and stores the position as a destination position in destination position storing unit 55. Afterward, each time tray control unit 52 shifts tray 2 as described later and shown in
Tray control unit 52 determines whether or not each condition is satisfied from top to bottom (in the order of (X1), (X2), (X3) in the item “X shift”, in the order of (leftward 1), (leftward 2), (leftward 3), (leftward 4) in the item “leftward shift”), in the order of (rightward 1), (rightward 2), (rightward 3), (rightward 4) in the item “rightward shift”) in
Similarly, tray control unit 52 determines whether or not each condition is satisfied from top to bottom (in the order of (Y1), (Y2), (Y3) in the item “Y shift”, in the order of (upward 1), (upward 2), (upward 3), (upward 4) in the item “upward shift”), in the order of (downward 1), (downward 2), (downward 3), (downward 4) in the item “downward shift”) in
In
The shifting unit starts from item “X shift” in “shift to the same X-coordinate (column) as an X-coordinate (column) of a destination position” shown in
In item “leftward shift”, the shifting unit proceeds to: item “X shift” after shifting target tray 2 leftwards if Y-coordinates of the space and the target are same and the space is at the left side of the target (leftward 1); item “X shift” after shifting tray 2 with the same Y-coordinate as the target and the same X-coordinate as the space in a direction toward the space (upward or downward) if an X-coordinate of the space is at the left side of the target (leftward 2); item “X shift” after shifting tray 2 with the same Y-coordinate as the space and an X-coordinate next (left) to the target in a direction toward the space (rightward) if Y-coordinates of the space and the target are not same (leftward 3); and item “X shift” after shifting tray 2 with a Y-coordinate next (upper or lower) to the target and the same X-coordinate as the space in a direction toward the space (upward or downward) in the case other than the above (leftward 4).
In item “rightward shift”, the shifting unit proceeds to: item “X shift” after shifting target tray 2 in the rightward direction if Y-coordinates of the space and the target are same and the space is at the right side of the target (rightward 1); item “X shift” after shifting tray 2 with the same Y-coordinate as the target and the same X-coordinate as the space in a direction toward the space (upward or downward) if an X-coordinate of the space is at the right side of the target (rightward 2); item “X shift” after shifting tray 2 with the same Y-coordinate as the space and an X-coordinate next (right) to the target in a direction toward the space (leftward) if Y-coordinates of the space and the target are not same (rightward 3); and item “X shift” after shifting tray 2 with a Y-coordinate next (upper or lower) to the target and the same X-coordinate as the space in a direction toward the space (upward or downward) in the case other than the above (rightward 4).
In item “Y shift” in item “shift to the same Y-coordinate (row) as a Y-coordinate (row) of a destination position”, the shifting unit proceeds to: “shift completed” if Y-coordinates of the target and the destination positions are same (Y1); item “downward shift” if a Y-coordinate of the target is the at the upper side of the destination position (Y2); and item “upward shift” if a Y-coordinate of the target is at the lower side of the destination position (Y3).
In item “upward shift”, the shifting unit proceeds to: item “Y shift” after shifting target tray 2 upwards if X-coordinates of the space and the target are same and the space is at the upper side of the target (upward 1); “Y shift” after shifting tray 2 with the same X-coordinate as the target and the same Y-coordinate as the space in a direction toward the space (rightwards or leftwards) if a Y-coordinate of the space is at the upper side of the target (upward 2); “Y shift” after shifting tray 2 with the same X-coordinate as the space and a Y-coordinate next to the target (upper) in a direction toward the space (downward) if X-coordinates of the space and the target are not same (upward 3); and “Y shift” after shifting tray 2 with an X-coordinate next (right or left) to the target and the same Y-coordinate as the space in a direction toward the space (rightward or leftward) in the case other than the above (upward 4).
In item “downward shift”, the shifting unit proceeds to: item “Y shift” after shifting target tray 2 downwards if X-coordinates of the space and the target are same and the space is at the lower side of the target (downward 1); item “Y shift” after shifting tray 2 with the same X-coordinate as the target and the same Y-coordinate as the space in a direction toward the space (rightward or leftward) if a Y-coordinate of the space is at the lower side of the target (downward 2); item “Y shift” after shifting tray 2 with the same X-coordinate as the space and a Y-coordinate next (upper) to the target in a direction toward the space (upward) if X-coordinates of the space and the target are not same (downward 3); and item “Y shift” after shifting tray 2 with an X-coordinate next (right or left) to the target and the same Y-coordinate as the space in a direction toward the space (rightward or leftward) in the case other than the above (downward 4).
Next, a specific operation example of the shifting unit will be described with reference to
At step I0 in
Next, the state at step I2 corresponds to the proceeding to item “leftward shift” if an X-coordinate of the target is at the right side of the destination position (X3) in item “X shift”. The state at step I2 corresponds to the proceeding to item “X shift” after shifting target tray 2 leftwards if Y-coordinates of the space and the target are same and the space is at the left side of the target (leftward 1) in item “leftward shift”. As such, the shifting unit shifts tray 2 “E” leftwards as shown at steps I3 and I4.
Next, the state at step I4 corresponds to the proceeding to item “Y shift” if X-coordinates of the target and the destination position are same (X1) in item “X shift”. The state at step I4 corresponds to the proceeding to item “upward shift” if a Y-coordinate of the target is at the lower side of the destination position (Y3) in item “Y shift”. The state at step I4 corresponds to the proceeding to “Y shift” after shifting tray 2 with the same X-coordinate as the space and a Y-coordinate next to the target (upper) in a direction toward the space (downward) if X-coordinates of the space and the target are not same (upward 3) in item “upward shift”. As such, the shifting unit shifts tray 2 “B” with the same X-coordinate as the space and the next upper Y-coordinate to the target in a direction toward the space (downward), as shown at steps I5 and I6.
Next, the state at step I6 corresponds to the proceeding to item “upward shift” if a Y-coordinate of the target is at the lower side of the destination position (Y3) in item “Y shift”. The state at step I6 corresponds to the proceeding to item “Y shift” after shifting tray 2 with the same X-coordinate as the target and the same Y-coordinate as the space in a direction toward the space (rightward or leftward) if a Y-coordinate of the space is at the upper side of the target (upward 2) in item “upward shift”. As such, the shifting unit shifts tray 2 “A” with the same X-coordinate as tray 2 “E” and the same Y-coordinate as the space in a direction toward the space (rightward), as shown at steps I7 and I8.
Next, the state at step I8 corresponds to the proceeding to item “upward shift” if a Y-coordinate of the target is at the lower side of the destination position (Y3) in item “Y shift”. The state at step I8 corresponds to the proceeding to item “Y shift” after shifting target tray 2 upwards if X-coordinates of the space and the target are same and the space is at the upper side of the target (upward 1) in item “upward shift”. As such, the shifting unit shifts tray 2 “E” upwards as shown at steps I9 and I10.
Next, the state at step I10 corresponds to the proceeding to item “shift completed” if Y-coordinates of the target and the destination position are same (Y1) in item “Y shift”. As such, the shifting unit determines “shift completed”.
Referring to the state at step I4, the state at step I4 is equivalent to the case in that target tray 2 “E” (first carriage) being target tray 2 shifts to a position of tray 2 “A” (second carriage). The shifting unit shifts tray 2 “B” (third carriage) to a different position ((X, Y)=(2, 2)) from positions of trays 2 “E” and “A” (first and second carriages) (steps I5 and I6), and shifts tray 2 “A” (second carriage) to the position of tray 2 “B” (third carriage) before being shifted (step I7, 8).
The above operation allows shifting target tray 2 “E” (first carriage) to a destination position in the following case. That is, when tray 2 “E” (first carriage) shifts to a position of second tray 2, tray 2 “A” (second carriage) needs to shift. In this case, tray 2 “A” (second carriage) needs to shift to a position of tray 2 “B” (third carriage), hence tray 2 “B” (third carriage) can be a block. However, this exemplary embodiment can shift tray 2 “E” (first carriage) to a destination position in such a case.
According to this exemplary embodiment, as shown in
According to this exemplary embodiment, the shifting unit shifts target tray 2 to the destination position according to the procedure in
That is, the shifting unit shifts target tray 2 to the destination position by repeatedly shifting target tray 2 to a position with the same X-coordinate (column) (or Y-coordinate (row)) value as an X-coordinate (column) (or Y-coordinate (row)) of an intermediate destination position, and then shifting target tray 2 to a position with the same Y-coordinate (row) (or X-coordinate (column)) value as a Y-coordinate (row) (or X-coordinate (column)) of the intermediate destination position. In this case, the shifting unit may also shift tray 2 to the destination position in zigzags depending on the circumstance between the position of target tray 2 and the destination position.
Next, “inject and eject operation of media 1 to drive 4” after target tray 2 is shifted to a destination position will be described with reference to
Media inject/eject belt 7 is fixed to base 3 movably upwards/downwards. Media inject/eject belt 7 shifts upwards to touch media 1 when media 1 is injected or ejected into/from drive 4. Then, media inject/eject belt 7 injects or ejects media 1 by friction. A mechanism to move media inject/eject belt 7 upwards/downwards is shown in
When tray 2 for storing media 1 is positioned in front of drive 4, control unit 5 drives media inject/eject belt 7 to inject media 1 into drive 4.
Specifically, control unit 5 first lifts up media inject/eject belt 7 to uplift media 1 in tray 2 upwards by a little (
By the above operation, the operation of the first exemplary embodiment is completed.
In the automatic changer of disc-like recording media disclosed in Japanese Patent Laid-Open No. 11-096641 described in the above, a subunit shifting area cannot be used as a position to set a subunit storing media, hence the media storing capacity cannot be improved. It is because a first subunit could not be shifted if a second subunit is in a shift area within which the first subunit shifts.
For example, if the first subunit shifts to a position of the second subunit, the second subunit also needs to shift. However, when the second subunit shifts, it may need to shift to a position of a third subunit, hence the third subunit can be a block. As a result, the second subunit and the first subunit cannot shift. In order to prevent such circumstances, a subunit shifting area cannot be used as a position to set a subunit storing media. That is, a subunit shift area needs, literally, to be free as a path for a subunit to shift. Therefore, the media storing capacity cannot be improved.
The first exemplary embodiment brings, for example, effects as described below.
For example, the first exemplary embodiment has an effect of improving the object (e.g., media) storing capacity in a storage apparatus (e.g., library device). It is because the exemplary embodiment arranges a plurality of carriages including a first carriage for storing and transporting an object, a second carriage for storing and transporting an object, and a third carriage for storing and transporting an object in a matrix, and includes a shifting unit for shifting the third carriage to a different position from positions of the first and second carriages, and shifting the second carriage to a position of the third carriage when the first carriage shifts to the position of the second carriage.
For example, in the circumstances at step I4 in
As a result, for example, according to the first exemplary embodiment, if media 1 are stored in certain (length)×(width) matrix arrangement, a shift area of tray 2 in the storage apparatus can be minimum (for one “tray 2”), thereby realizing a high-density storing capacity (according to the first exemplary embodiment, the storage apparatus can store (length×width−1) trays 2. In the automatic changer disclosed in Japanese Patent Laid-Open No. 11-096641, in the circumstances at step I0 in
For example, the first exemplary embodiment also has an effect that it implements drive 4 as a half-height LTO drive, so that it can implement a small and thin library device with a high storing capacity of a 19″ rack 1U size, and mounting eleven volumes of media 1 and two drives 4.
It is because the exemplary embodiment does not need an accessor so that the number of media storing areas increases, hence the exemplary embodiment can implement a small and thin device (instead of a thick device) and improve the object (e.g., media) storing capacity.
For example, the first exemplary embodiment also has an effect of simplifying the structure of a tray shifting mechanism. It is because operation needed to transport media is X and Y shifts only in the example of the first exemplary embodiment.
For example, the first exemplary embodiment also has an effect of simplifying a mechanism for power to shift carriages for storing and transporting objects. It is because the storage apparatus includes carriages that are arranged in a matrix and store and transport objects, and a carriage shifting mechanism to shift the carriages, wherein the carriage shifting mechanism is fixed to the storage apparatus. That is, the carriages are not self-running, but are shifted by the carriage shifting mechanism included in the outside of the carriage and fixed to storage apparatus.
As a more specific effect, for example, the first exemplary embodiment has an effect of implementing a small and thin device.
For example, if the carriages are self-running, each of the carriages needs a motor. However, the storage apparatus needs to include only a pre-determined number of motors for all of the carriages according to the first exemplary embodiment.
Further, for example, if the carriage is self-running, each carriage needs to include a transmission mechanism to transmit power. However, the storage apparatus needs to include a transmission mechanism to transmit power to all of the carriages, according to the first exemplary embodiment.
The first exemplary embodiment also produces an effect that a shift range does not tend to have a great restriction, for example. It is because transmission of power and a control signal to each carriage is performed with wires, so that structure such that cables do not get wound around one another and the corresponding complex control are needed, for example, if the carriages are self-running. However, according to the first exemplary embodiment, such structure such that cables do not get wound around one another and the corresponding complex control are not needed.
Next, a second exemplary embodiment will be described. The second exemplary embodiment is a variation of base 3, in which configuration of base 3 differs from that in the first exemplary embodiment.
Next, operation of the second exemplary embodiment will be described. In
In the above way, the operation of the second exemplary embodiment is completed.
The second exemplary embodiment has an effect of simplifying structure of tray 2 and base 3, for example. It is because, for example, base 3 includes guide 32 on its outermost, and a clearance between trays 2 and a clearance between tray 2 and the guide 32 are reduced, so that tray 2 can shift on base 3 without groove 31 of base 3 and a tray-bottom projection of tray 2.
Next, a third exemplary embodiment will be described. The third exemplary embodiment is a variation of tray shifting mechanism 6. The third exemplary embodiment differs from the first exemplary embodiment in that shift means in the Z direction (upward/downward direction) is added to tray shifting mechanism 6.
In operation of the third exemplary embodiment, in order to position contact 20 at an arbitrary position, contact 20 shifts upwards to a height not to touch tray-top projection 205 of tray 2. Accordingly, the step of detouring tray-top projection 205 of tray 2 (step E2 in
Two examples are illustrated herein as the shift means in the Z direction. The first one is an example for shifting only contact 20 in the Z direction, while the second one is an example for shifting X rail 21 attached with contact 20 and Y rail 24 in the Z direction.
First, the first example is described for shifting only contact 20 in the Z direction.
Spring 201 biases contact 20 in a direction away from actuator 203.
Spindle 202 connects contact 20 and actuator 203.
Actuator 203 moves spindle 202 upwards/downwards so as to move contact 20 connected to spindle 202 upwards/downwards. Upward/downward shifting mechanism 200 may also use a motor instead of actuator 203 as a power source.
Contact support mechanism 204 is slidably attached to X rail 21. Contact support mechanism 204 shifts on X rail 21 with contact 20, spring 201, spindle 202 and actuator 203.
Next, operation of the first example will be described with reference to
In order to position contact 20 at an arbitrary position such as a starting position or a waiting position, control unit 5 shifts contact 20 upwards to a height not to touch tray-top projection 205 of tray 2 (
Next, the second example is illustrated in that X rail 21 attached with contact 20 and Y rail 24 are shifted in the Z direction.
Z motor 281 is a power source to rotate gear 282.
Gear 282 is concatenated to Z motor 281 and Z worm gear 283 and transmits power of Z motor 281 to Z worm gear 283.
Z worm gear 283 is engaged to Y rail 24 and shifts Y rail 24 upwards/downwards according to a rotation direction.
There are two Y rails 24 as shown in
Next, operation in the second example will be described with reference to
Similarly to the first example, in order to position contact 20 at an arbitrary position such as a starting position or a waiting position, control unit 5 shifts contact 20 upwards to a height not to touch tray-top projection 205 of tray 2 to shift contact 20 in the X-Y directions. Then, in order to shift tray 2, control unit 5 shifts contact 20 downwards to a height to touch tray-top projection 205 of tray 2 to shift contact 20 in the X-Y directions.
Although Z worm gears 283 are arranged on both sides of Y rail 24 in this second example, Z worm gear 283 may be arranged only on the center of Y rail 24 and guides may be provided on both sides of Y rail 24. In that configuration, Z belt 284 may be omitted, thereby realizing simple configuration.
In this way, operation of the third exemplary embodiment is completed.
The third exemplary embodiment has an effect of positioning contact 20 at a starting position to shift tray 2 in a short time, for example. It is because tray shifting mechanism 6 includes means for shifting contact 20 in the Z direction (upward/downward direction), and contact 20 does not need to detour tray-top projection 205 of each tray 2 since contact 20 shifts upwards when contact 20 is positioned, for example.
Next, a fourth exemplary embodiment will be described. The fourth exemplary embodiment is another variation of tray shifting mechanism 6. The fourth exemplary embodiment differs from the first exemplary embodiment in that tray shifting mechanism 6 does not use contact 20, but uses X direction shifting belt 101 and Y direction shifting belt 102.
Tray shifting mechanism 6 includes X direction shifting belt 101 and Y direction shifting belt 102. X direction shifting belt 101 and Y direction shifting belt 102 are attached in an element of a matrix.
X direction shifting belt 101 rotates with a motor (not shown) and shifts tray 2 in the X direction by friction.
Y direction shifting belt 102 rotates with a motor (not shown) and shifts tray 2 in the Y direction by friction.
Belt seating 1011 supports X direction shifting belt 101.
Spring 1012 biases belt seating 1011 in a direction to move away from actuator 1014. X direction shifting belt 101 and belt seating 1011 (including a belt rotation motor) have their empty weight, hence the spring 1012 may be omitted.
Spindle 1013 connects belt seating 1011 and actuator 1014.
Actuator 1014 moves spindle 1013 upwards/downwards, which causes belt seating 1011 connected to spindle 1013 to move upwards/downwards. Upward/downward shifting mechanism 1010 may use a motor instead of actuator 1014 as a power source. In that case, upward/downward shifting mechanism 1010 may use a worm gear to cooperate the motor instead of spindle 1013, and spring 1012 is omitted.
A mechanism similar to upward/downward shifting mechanism 1010 can move media inject/eject belt 7 shown in
According to the first exemplary embodiment, shift of contact 20 in the X and Y directions causes shift of tray 2. On the other hand, according to the fourth exemplary embodiment, a plurality of X direction shifting belts 101 and Y direction shifting belts 102 for shifting tray 2 are set on base 3, as shown in
Next, basic operation of the fourth exemplary embodiment will be described. The operation of the fourth exemplary embodiment differs from the first exemplary embodiment (
X direction shifting belt 101 and Y direction shifting belt 102 normally position at a height not to touch tray 2. In order to shift tray 2, control unit 5 lifts up belts (either X direction shifting belt 101 or Y direction shifting belt 102) in tray 2 to be shifted, the space and a belt between tray 2 to be shifted and the space, to a height to touch the bottom of trays 2 and rotates the belts. For example, in order to shift tray 2 D in the Y downward direction in
Next, operation according to the fourth exemplary embodiment will be described in detail. Specifically, shift control of tray shifting mechanism 6 will be described. In the shift control of tray shifting mechanism 6 according to the fourth exemplary embodiment, a belt attached for each matrix element in which tray 2 is arranged shifts tray 2 by friction. At this time, a belt needed to shift tray 2 operates.
The description will proceed based on the following assumptions. A position of a matrix element is defined as (X, Y), and trays 2 are arranged in a matrix on coordinates (X, Y). A position of the center of tray 2 to be shifted is defined as (X, Y)=(TX, TY), while a position of the center of a space being a matrix element not including tray 2 is defined as (X, Y)=(SX, SY). Choice and a shift direction of tray 2 to be shifted are decided according to the “shift algorithm of tray 2 in a matrix (see FIGS. 14A-B)” described before.
Shift control of basic tray shifting mechanism 6 proceeds as follows. Control unit 5 determines whether a shift direction of tray 2 is the X direction or the Y direction, identifies a belt to be operated, lifts the belt to be operated, rotates the belt for operating the surface touching tray 2 to shift in the shift direction, stops the operated belt, and lowers the operated belt.
Next, the operation will be described in more detail using a flowchart.
Control unit 5 lifts up Y direction shifting belt 102 to be operated to a position to touch tray 2 (step H4), and rotates Y direction shifting belts 102 in a direction to shift tray 2 to be shifted (step H6). If the shift of tray 2 is completed, control unit 5 stops rotation of Y direction shifting belts 102 (step H8), and lowers Y direction shifting belts 102 to be operated to a position not to touch tray 2 (step H10). Then, the shift of tray 2 to be shifted is completed. Tray shifting mechanism 6 waits until next tray 2 to be shifted is decided (step H12).
If a direction to shift tray 2 is the X direction (step H1: X direction), control unit 5 identifies a belt attached in a matrix element corresponding to (X, Y)=(TX=<X=<SX (if SX<TX, then SX=<X=<TX), TY=SY) to be a belt to be operated. That is, control unit 5 decides X direction shifting belts 101 in tray 2 to be shifted, a space, and all trays 2 on a straight line joining tray 2 to be shifted and the space as an operation target (step H3).
Control unit 5 lifts up X direction shifting belts 101 to be operated to a position to touch tray 2 (step H5), and rotates X direction shifting belts 101 in a direction to shift tray 2 to be shifted (step H7). If the shift of tray 2 is completed, control unit 5 stops rotation of X direction shifting belts 101 (step H9), and lowers X direction shifting belts 101 to be operated to a position not to touch tray 2 (step H11). Then, the shift of tray 2 to be shifted is completed. Tray shifting mechanism 6 waits until next tray 2 to be shifted is decided (step H12).
Next, shift control of tray shifting mechanism 6 according to the fourth exemplary embodiment will be described with reference to a specific example in
Since a direction to shift tray 2 is the Y direction (step H1: Y direction), control unit 5 identifies a belt attached in a matrix element corresponding to (X, Y)=(TX=SX=1, TY=2=<Y=<SY=4) to be an operated belt. That is, control unit 5 decides Y (1, 2) in tray 2 D to be shifted, Y (1, 4) in a space, and Y (1, 3) in tray 2 G on a straight line joining tray 2 to be shifted and the space as operated Y direction shifting belts 102 (step H2).
Control unit 5 lifts up Y direction shifting belts 102 (Y (1, 2), Y (1, 3), Y (1, 4)) to a height to touch tray 2 (step H4), and rotates Y direction shifting belts 102 (Y (1, 2), Y (1, 3), Y (1, 4)) to shift tray 2 in the Y downward direction (step H6). If shift of trays 2 D and G is completed, control unit 5 stops rotation of Y direction shifting belts 102 (Y (1, 2), Y (1, 3), Y (1, 4)) (step H8). Control unit 5 lowers Y direction shifting belts 102 (Y (1, 2), Y (1, 3), Y (1, 4)) to a position not to touch tray 2 (step H10). Tray shifting mechanism 6 waits until next tray 2 to be shifted is decided according to the “shift algorithm of tray 2 in a matrix” (step H12).
In this way, the operation of the fourth exemplary embodiment is completed.
The fourth exemplary embodiment has an effect of simplifying control of a tray shifting mechanism, for example. It is because, for example, tray shifting mechanism 6 shifts tray 2 using X direction shifting belt 101 and Y direction shifting belt 102 instead of contact 20, hence control to position contact 20 is not needed.
Next, a fifth exemplary embodiment will be described. The fifth exemplary embodiment is a variation of a media inject/eject mechanism, and configuration of the media inject/eject mechanism differs from that of the first exemplary embodiment. First, the configuration of the fifth exemplary embodiment will be described.
Next, operation of the fifth exemplary embodiment will be described.
In the above way, the operation of the fifth exemplary embodiment is completed.
Next, a sixth exemplary embodiment will be described. According to the first to the fifth exemplary embodiments, the storage apparatus is a library device for storing media, as one example. Meanwhile, according to the sixth exemplary embodiment, a storage apparatus is a shipping storage for storing goods to be transported.
Next, a seventh exemplary embodiment will be described. According to the seventh exemplary embodiment, a storage apparatus is parking for storing (parking) automobiles.
The previous description of embodiments is provided to enable a person skilled in the art to make and use the present invention. Moreover, various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles and specific examples defined herein may be applied to other embodiments without the use of inventive faculty. Therefore, the present invention is not intended to be limited to the embodiments described herein but is to be accorded the widest scope as defined by the limitations of the claims and equivalents.
Further, it is noted that the inventor's intent is to retain all equivalents of the claimed invention even if the claims are amended during prosecution.
Number | Date | Country | Kind |
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329838/2006 | Dec 2006 | JP | national |