The most common way to store coating materials (e.g., paints, stains, varnishes, chemicals, etc.) is a metal can having a metal removable lid, wherein the can has a circular shape. In use, a prying tool is used to remove the lid and the paint is stirred and dispensed from the can. Alternatively, a brush can be dipped directly into the can and the brush is used to apply the coating material to an object. Most metal cans, such as steel paint cans, are moved and carried using a bail made from a steel wire and mounted on opposite sides of the container.
Conventional paint cans have numerous drawbacks. First, removal of the lid can be difficult because a prying tool is required. A lid removal tool is fairly efficient, but often a screwdriver is used instead making the task more difficult. Replacement of the lid is also difficult in that a hammer or mallet is required to completely reseat opposed mating grooves on the lid and container. More often than not, individuals step on the top of the can to press the lid into place. This can be hazardous by possibly causing physical injury, damage to the metal paint can, or spillage of the coating material stored in the metal paint can.
Embodiments of the subject matter disclosed herein relate to a storage container, and more particularly a storage container for a coating material.
In an embodiment, a storage container for storing a coating material is provided. The storage container includes a container body having a polygonal shape, which may be an octagonal shape in an embodiment. The container body includes a side wall having first and second ends and a recess at the second end for receiving a lid of another storage container to facilitate stacking of the storage container and the another storage container. The storage container also includes an end cap attached to the container body at the first end and including a base and a collar projecting upward from the base, and a lid removably coupled to the collar of the end cap. The lid includes a carrying handle extending in a second direction perpendicular to the first direction and a pour spout adjacent an edge of the lid that defines a through passage in communication with the receptacle.
Reference is made to the accompanying drawings in which particular embodiments and further benefits of the provided subject matter are illustrated as described in more detail in the description below.
Embodiments of the provided subject matter relate to a storage container for storing a coating material having a container body with a polygonal shape, such as an octagon container body made of corrugated cardboard. The container also includes a receptacle disposed within the container body and a lid assembly attached to the container body and including an end cap and a lid removably coupled to the end cap. The end cap includes a base and a collar projecting upward from the base in a first direction defining a through passage in communication with the receptacle. The lid includes a carrying handle extending in a second direction perpendicular to the first direction and a pour spout adjacent an edge of the lid that defines a through passage in communication with the through passage of collar and the receptacle.
With reference to the drawings, like reference numerals designate identical or corresponding parts throughout the several views. However, the inclusion of like elements in different views does not mean a given embodiment necessarily includes such elements or that all embodiments of the invention include such elements.
Referring to
The container body 12 has a wall 18, shown as an eight sided wall, with a first open end 20 coupled to the lid assembly 14 and a second open end 22, and a bottom portion 24 coupled to, formed with, or otherwise held in position relative to an inner surface 26 of the wall 18. The bottom portion 24 is proximate the second end 22 and defines with the inner surface 26 of the wall 18 a cavity 28 shown in
In an embodiment, as shown in
Turning now to the lid assembly 14, the lid assembly 14 includes an end cap 40 and a lid 42 removably coupled to the end cap 40, such as by threads on an inner surface of the lid 42 that mate with threads 46 on an outer surface of the end cap 40. The end cap 40 includes a base 50, a collar 52 projecting upward from the base 50 and having the threads 46 and defining a through passage 48 in communication with the receptacle 16, and inner and outer skirts 54 and 56 extending downwards from the base 50. The base 50 can also include a raised structure 58 on a top side thereof. By way of example and not limitation, the raised structure 58 can be a rib or feature that has the same polygonal shape as the container body 12 and base 50 to match into the bottom side of another storage container when stacked. The raised structure 58 can facilitate strength of coupling when fit together with another storage container or when stacking storage containers.
The base 50 may be any suitable shape, such as a polygonal shape, and in the illustrated embodiment, octagonal shape, and the collar 52 may be any suitable shape corresponding to the shape of the lid 42, such as a circular shape. The outer skirt 54 projects downward along a periphery of the base 50 and follows the geometry of the base 50, and the inner skirt 56 is radially inwardly spaced from the outer skirt 54 and projects downward following the geometry of the base 50, although it will be appreciated that the inner skirt 56 may have other suitable geometries as discussed below. The base 50, collar 52, and inner and outer skirts 54 and 56 may be integrally formed of a suitable material, such as plastic.
The outer and inner skirts 54 and 56 form therebetween and with the base 50 a channel 60 for receiving the first end of the wall 18. In an embodiment, the first end 20 of the wall may be coupled to the end cap 40 by a friction fit and lock to the end cap 40, such as by a plurality of attachment tabs 62 projecting inward from the outer skirt 54. The illustrated embodiment shows six attachment tabs 62 provided on six separate sides of the eight sided skirt 54, for example centered on the sides, although any suitable number of tabs in any suitable arrangement may be provided. The attachment tabs 62 bite into the outer surface 32 of the wall 18 at the first end 20 to secure the container body 12 to the end cap 40 and prevent removal of the wall 18, although it will be appreciated that other suitable attachment methods may be used in addition to or as an alternative to the attachment tabs, such as adhesive, fasteners, etc.
Referring now to the lid 42 in detail, the lid 42 may be made of any suitable material, such as plastic, and may include a carry handle 70, an alignment marker 72 that aligns with a corresponding alignment marker 74 on the base 50 of the end cap 40, and a pour spout 76 provided near an edge of the lid 42. The lid 42 defines a cavity 78 below the carry handle 70 to provide a space for a user's hand. The handle 70 is a full-grip handle that allows the container 10 to be carried by the closure while eliminating the need for a bail and/or handle on container body 12. The handle 70 assists in carrying, opening, and pouring functions. In an embodiment, the container body 12 does not include holes, handles or openings that would suggest vulnerability of the receptacle 16, such as an integral handle and/or a bail-type handle secured thereto. The alignment markers 72 and 74 can be any suitable symbol or indicator that when aligned indicate that the lid 42 is secured to the collar 52 in a closed or locked position.
The pour spout 76 has a substantially circular outer surface including threads 80 for mating with threads on a cap 82 to close and seal the pour spout 76, and defines a through passage 84 in communication with the receptacle 16 and the through passage 48. The through passage 84 can have substantially circular cross-section with a circular segment removed to form a flat 86 as shown in
Turning now to the receptacle 16, the receptacle may be any suitable receptacle, such as a bag of any suitable number of layers, may be made of any suitable material, such as plastic, and may have a suitable coating such as a metallic coating. The receptacle 16 has a first open end 90 and a second closed end that is sealed to prevent leakage at the second end. The first end 90 is attached to and sealed to the an inner or outer surface of the inner skirt 56 in a suitable manner, such as by an ultrasonic weld, tape, glue, one or more tension clamps, etc. In an embodiment, the first end 90 is fitted around the inner skirt 56 in the channel 60 and ultrasonically welded to the inner skirt 56 to prevent leakage between the inner skirt and the first end 90 and to prevent air from escaping between the inner skirt 56 and the first end 90. In another embodiment, the receptacle 16 is a multiple liner bag where one liner is attached to the inner surface of the inner skirt 56 and another line is attached to the outer surface of the skirt 56, or both liners are attached to the inner or outer surface. The multiple layers may include a metallized outer layer laminated to a linear low-density polyethylene inner layer. In still another embodiment, the receptacle can have a pour spout in addition to or in place of the pour spout 76, or may be sealable in other suitable manners.
When the lid 42 is secured to the end cap 40 and the cap 82 is secured to the pour spout 76, the container 10 is sealed preventing leakage and preventing the coating material from hardening. In an embodiment, the inner surface 26 of the wall 18 presses against the receptacle 16 in the channel 60. In another embodiment, the receptacle 16 can be coupled to the container body 12 in addition to or as an alternative to the end cap 40.
Turning now to
The end cap 140 includes a base 150, a collar 152 projecting upward from the base 150 and having the threads 146 and defining a through passage 148 in communication with the receptacle, inner and outer skirts 154 and 156 extending downwards from the base 150, and a raised structure 158 extending upward from a top side of the base 150. The outer skirt 154 projects downward along a periphery of the base 150 and follows the geometry of the base 150, and the inner skirt 156 is radially inwardly spaced from the outer skirt 154 and projects downward with a substantially circular geometry. The inner skirt 156 projects downward from the collar 152 further than the outer skirt 154. In an embodiment, the inner skirt 156 has a first diameter and the collar 152 has a second diameter, where the first diameter may be larger than the second diameter as shown, equal to the second diameter, or less than the second diameter. In another embodiment the inner skirt 156 can be continuous with the collar 152.
The outer and inner skirts 154 and 156 form therebetween and with the base 150 a channel 160 for receiving the first end of the wall that may be coupled to the end cap 140 by a plurality of attachment tabs 162 projecting inward from the outer skirt 154. The inner skirt 156 includes one or more ribs 194, and in the illustrated embodiment a plurality of ribs 194 extending circumferentially around the inner skirt 156. The plurality of ribs 194 are spaced in an axial direction from one another to form channels 196 therebetween. The first end of the receptacle can be fitted around the inner skirt 156 in the channel 160 and clamped to the inner skirt 156, for example by one or more clamps, such as a tension clamp received in each channel 196. In an embodiment, the receptacle can be attached to the inner skirt 156 with a tongue and groove connection, such as by a groove on the perimeter of the bottom side of the skirt 156 in which an opening of the receptacle can be inserted and attached. The receptacle can be affixed by glue, heat fusing, molding, adhesive, or other connecting means within the groove. In another embodiment, the opening of the receptacle can include a rim or wire to provide a thickness greater than the thickness of a sidewall of the receptacle and such thick rim or wire can fit into the one of the channels 196.
Turning now to
The storage container 210 includes a container body 212, a lid assembly 214 attached to the container body 212, and a receptacle 216 attached to the lid assembly 214 or container body 212 and disposed within the container body 212. The container body 212 has a wall 218, a top portion 219 coupled to or integrally formed with the wall 218 at a first end 220, and a bottom portion 224 coupled to or integrally formed with the wall 218 proximate a second end 222 to define with an inner surface of the wall 218 a cavity. The top portion 219 includes an opening radially inwardly spaced from an edge of the top portion for a collar 252 of the lid assembly 214 or alternatively the top portion 219 defines the collar. The lid assembly 214 includes an end cap 240 and a lid 242 removably coupled to the end cap 240. The end cap 240 includes a base and the collar 252 projecting upward from the base, or alternatively the collar 252 can be coupled to the top portion 219. The end cap 240 may optionally include one or more skirts as discussed above.
Referring to
Turning now to
The storage container 310 includes a container body 312, a lid assembly 314 attached to the container body 312, and a receptacle (not shown) attached to the lid assembly 314 or container body 312 and disposed within the container body 312. The container body 312 has a wall 318, a top portion 319 coupled to or integrally formed with the wall 318 at a first end 320, and a bottom portion 324 coupled to or integrally formed with the wall 318 proximate a second end 322 to define with an inner surface 326 of the wall 318 a cavity 328. The top portion 319 includes an opening radially inwardly spaced from an edge of the top portion for a collar (not shown) of the lid assembly 314 or alternatively the top portion 319 defines the collar.
The lid assembly 314 includes an end cap (not shown) and a lid 342 removably coupled to the end cap. The end cap can include a base and the collar projecting upward from the base, or alternatively the collar can be coupled to the top portion 319. The end cap may optionally include one or more skirts as discussed above. A bail-type handle 327 may be attached to the wall 318 of the container body 312 in any suitable manner such that the handle 327 rests against the wall 318 in its normal state and is movable away from the wall 318 and above the lid 342 to carry the storage container 310 in its carrying state.
As shown in
Referring now to
Turning now to
Turning now to
Turning now to
Turning now to
Turning now to
Turning now to
The storage container 910 includes a container body 912 and a lid assembly 914 removably coupled to the container body 912, such as by a snap connection. The container body 912 includes a wall 918, shown as a four sided wall, a top portion 919 at a first end 920, and a bottom portion (not shown) at a second end 922. The wall 918 includes at least one recessed portion 998, and in the illustrated embodiment a pair of recessed portions 998 that serve as textured finger grip areas. One of the recessed portions 998 is provided on one of the sides of the wall 918 and one of the recessed portions 998 is provided on another of the sides of the wall 918, where the sides are adjacent one another and the recessed portions 998 are provided near the same corner of the wall 918. It will be appreciated that a bail-type handle may additionally or alternatively be provided.
As shown in
The container body 912 may be filled with a coating material or may enclose a receptacle filled with coating material. The container body 912 may be made out of any suitable material, such as cardboard, plastic, metal, etc., and the lid assembly 914 may be made out of any suitable material, such as plastic. The container body 912 may include a recessed bottom for stacking similar to the storage container 10 or 310.
Turning now to
The end cap 1040 includes a base 1050, a collar 1052 projecting upward from the base 1050 and defining a through passage 1048 in communication with the receptacle, and outer and inner skirts 1054 and 1056 extending downwards from the base 1050. The outer skirt 1054 projects downward along a periphery of the base 1050 and follows the geometry of the base 1050, and the inner skirt 1056 is radially inwardly spaced from the outer skirt 1054 and projects downward with a substantially rhombus shaped geometry or other suitable geometry that has pointed ends providing sealing surfaces for the receptacle.
Turning now to
The end cap 1140 includes a base 1150, a collar 1152 projecting upward from the base 1150 and defining a through passage 1148 in communication with the receptacle, and outer and inner skirts 1154 and 1156 extending downwards from the base 1150. The outer skirt 1154 projects downward along a periphery of the base 1150 and follows the geometry of the base 1150 and the container body, and the inner skirt 1156 is radially inwardly spaced from the outer skirt 1154 and projects downward with a substantially rhombus shaped geometry or other suitable geometry that has pointed ends providing sealing surfaces for the receptacle.
An opening of the storage containers 10-1110 can include an additional layer of sealing such openings after being filled with contents that are housed by the storage containers. For example, a sealed tamper device can be used under the lids and/or pour spout caps, wherein the sealed tamper device can be removed by a user before being able to access the contents housed in the storage container.
The storage containers can store, house, hold, or contain any suitable solid, liquid, gas, vapor, or a combination thereof. The storage containers can include multiple chambers inside the storage containers. For example, a first internal chamber can be separated from a second internal chamber, wherein the first internal chamber uses a first opening for access and the second internal chamber uses a second opening for access. For example, a first material can be contained in the first chamber and a second material can be contained in the second chamber to allow separation of the two materials. In another example, the two materials can be related to one another such that one chamber can be a first material and the second is a second material, wherein the first material is dependent or used with the second material or vice versa. For instance, the combination of materials can be, but are not limited to, a primer and a paint, a first paint color and a second paint color related to a design-specific color coordination, a first chemical and a second chemical that create a glue when combined, a first chemical and a second chemical that create a chemical peal or remover, among others.
The aforementioned elements (e.g., container bodies, lid assemblies, among others), and the like have been described with respect to interaction between several components and/or elements. It should be appreciated that such elements can include those elements or sub-elements specified therein, some of the specified elements or sub-elements, and/or additional elements. Further yet, one or more elements and/or sub-elements may be combined into a single component to provide aggregate functionality. The elements may also interact with one or more other elements not specifically described herein.
In the specification and claims, reference will be made to a number of terms that have the following meanings. The singular forms “a”, “an” and “the” include plural referents unless the context clearly dictates otherwise. Approximating language, as used herein throughout the specification and claims, may be applied to modify a quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as “about” is not to be limited to the precise value specified. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Moreover, unless specifically stated otherwise, a use of the terms “first,” “second,” etc., do not denote an order or importance, but rather the terms “first,” “second,” etc., are used to distinguish one element from another.
As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”
This written description uses examples to disclose the subject matter, including the best mode, and also to enable one of ordinary skill in the art to practice the invention, including making and using a devices or systems and performing incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to one of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differentiate from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application claims priority to and the benefit of U.S. Provisional Application Ser. No. 62/294,605 filed on Feb. 12, 2016, U.S. Provisional Application Ser. No. 62/311,007 filed on Mar. 21, 2016, U.S. Provisional Application Ser. No. 62/332,650 filed on May 6, 2016, and U.S. Provisional Application Ser. No. 62/400,849 filed on Sep. 28, 2016. The entirety of which are incorporated herein by reference.
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