The present invention relates generally metal oxides and, more particularly to strain enhancement of functional oxygen defects in electrochemical metal oxides.
Oxygen defects play an ever-expanding role in the development of functional materials essential to a wide range of technologies, for example, driving advances in a variety of green technologies, such as ranging from energy storage to superconductivity.
Originally seen as undesirable and detrimental to the performance of oxide materials, the formation of oxygen vacancies in some oxides has become increasingly important due to the realization that these same defects can lead to new functional phenomena. For example, incremental changes in oxygen vacancies can leverage large shifts in magnetic, electronic, and/or catalytic properties in transition metal oxides (TMOs) without introducing possible impurities and segregation associated with heterovalent cation doping. Moreover, the functional manipulation of oxygen vacancies is critical for various key information, energy, and environmental technologies, including high Tc superconductors, colossal magnetoresistive materials, oxygen membranes, catalytic converters, memristors, energy storage devices, and other electrochemical devices, for example.
Traditionally, the only methods to control these defects have included either heterovalent cation doping or simple reliance on environmental thermodynamic variables, e.g., oxygen partial pressure, temperature, etc. The doping of oxides, however, raises complicated issues such as relating to purity and segregation, leaving environmental or atmospheric control as the only reliable alternative to dictate oxygen stoichiometry. The determination of oxygen stoichiometry via environment manipulation is not, however, necessarily conducive to the optimal functionalization of oxygen vacancies in said environment. In particular, robust oxygen stoichiometry in bulk materials at reduced temperatures (<600° C.) and oxidizing conditions, e.g., high electrochemical potentials, severely limits the functionality of these defects in useful electrochemical devices, such as in metal air batteries and solid oxide fuel cells (SOFCs), where oxygen vacancies can help catalyze oxygen evolution and reduction. To facilitate the use of TMOs in much more varied conditions, control or manipulation through or via another parameter is desired or required to alleviate dependence of oxygen stoichiometry on the external environment and to permit or allow more precise control of functional oxygen defects in various applications and wherever the oxide is located.
The present invention provides methods for tailoring oxygen defect concentration in a material as well as materials with such tailored oxygen defect concentration.
As detailed below, in accordance with one aspect of the subject development, epitaxial strain can be used to precisely tailor the concentration of oxygen defects in TMOs at low to moderate temperatures (e.g., 25-600° C.). Under such conditions, oxygen defects, such as oxygen vacancies, can enhance catalytic activities critical for example, to electrochemical devices, including alkaline fuel cells and batteries. Further, using strontium cobaltite (SrCoO3-δ) oxygen sponges, single crystalline thin films with a deliberately controlled oxygen content can be epitaxially stabilized due to strain-induced changes in oxygen vacancy activation energies. To further demonstrate the immediate advantages of such tunability and tuning, a small biaxial tensile strain (up to 5%) can be applied to artificially increase the vacancy concentration in SrCoO3-δ at the conditions required for the catalytic oxygen evolution reaction (OER), which fully oxidizes unstrained strontium cobaltite. Due to the higher oxygen vacancy concentration, the catalytic activity of the cobaltite was drastically improved by over an order of magnitude. Such OER activities are found to greatly surpass the catalytic performance of a noble metal catalyst, Pt, and are comparable to that of state-of-the-art Ir02 when highly strained. Thus, at least one aspect of the development relates to new methods or techniques for designing a new class of advanced oxide materials where strain, and not doping or ambient conditions, is the key tuning parameter of functional oxygen defects.
In one aspect, a method for tailoring an oxygen defect concentration in a transition metal oxide is provided. In one embodiment, such a method may involve applying an epitaxial strain of up to 5% to the transition metal oxide to increase the oxygen defect concentration in the transition metal oxide and result in a product comprising the transition metal oxide having an increased oxygen defect concentration. In one embodiment, such a method may involve applying an epitaxial strain of up to 5% to the transition metal oxide to increase the oxygen defect concentration in the transition metal oxide with the application of the strain desirably or suitably controlled, e.g., increased, maintained, etc., to result in a product comprising the transition metal oxide having an increased oxygen defect concentration.
In another aspect, a method for increasing an oxygen vacancy concentration in a transition metal oxide is provided. In one embodiment, such a method involves providing a thin film of the transition metal oxide on a substrate. A biaxial tensile strain of up to 5% is applied to the thin film to increase the oxygen vacancy concentration in the transition metal oxide. The application of the strain results in a product comprising the TMO having an increased oxygen vacancy concentration. In one embodiment, such a method involves providing a thin film of the transition metal oxide on a substrate. A biaxial tensile strain of up to 5% is applied to the thin film to increase the oxygen vacancy concentration in the transition metal oxide with the application of the strain desirably or suitably controlled, e.g., increased, maintained, etc., to result in a product comprising the transition metal oxide having an increased oxygen defect concentration.
Such methods can be applied to produce catalyst, such as an oxygen evolution reaction catalyst, for example.
Those skilled in the art and guided by the teachings herein provided will understand and appreciate that “strain” (e.g., tensile strain or compressive strain) may be introduced to a material using any suitable method. For example, strain can be introduced via mechanical, thermal, geometric, and/or chemical means, or combinations thereof. In some embodiments, introducing a strain comprises forming a layer of the material over a substrate. In some cases, the lattice parameter of the material and the lattice parameter of the substrate are different. The difference in the lattice parameter may lead to a strain in the material formed over the substrate. For example, in some embodiments, forming a layer of material over a substrate comprises epitaxially growing a layer of the material on the substrate. The differences in the lattice parameters of the epitaxial film and the substrate will cause a strain to be introduced into the epitaxial film.
As used herein, measurements of “strain” are to be generally understood as referring to strain such as calculated by:
where l is the length of the measured dimension in the strained state, and L is the length of the measured dimension in the unstrained state. The lengths used to calculate strain may be measured, for example, by using X-ray diffraction to measure lattice parameters.
Other objects and advantages will be apparent to those skilled in the art from the following detailed description taken in conjunction with the appended claims and drawings.
The above-mentioned as well as other features and objects of the invention will be better understood from the following detailed description taken in conjunction with the drawings wherein:
One aspect of the present development concerns the use of epitaxial strain as a new parameter in controlling oxygen stoichiometry, particularly in thin film TMOs such as in order to facilitate heterocatalytic activities at low to moderate temperatures (up to ˜600° C.) in either gaseous or aqueous environments.
Strontium cobaltite, SrCoOx (SCO), has sparked interest due to the discovery of a low-temperature topotactic transition between the brownmillerite phase SrCoO2.5, denoted as BM-SCO, and perovskite phase SrCoO3-δ, denoted as P-SCO, where 0≦δ≦0.25. Due to the easy motion of O2− in BM-SCO offered by the open framework and metastability of Co4+ in P-SCO, the cobaltite has exceptionally low oxygen activation energies (<1 eV), amplifying the effects of energetic shifts caused by strain. Since the fast, reversible Co3+/Co4+ couple offered by these materials promote redox reactions, epitaxial SCO oxygen sponges reveal enhanced catalytic activities towards CO oxidation at ˜300° C. as well as a significant oxygen exchange coefficient at lower temperatures, rendering these films attractive for electrochemical sensors and SOFCs. The combination of catalytic potential and such low energetic thresholds for oxygen control make SCO films an ideal platform for systematically studying strain-induced oxygen non-stoichiometry in these oxides and its resultant effects on catalysis.
Those skilled in the art and guided by the teachings herein provide will understand and appreciate that while the invention will be further described in detail below making specific reference to strontium cobaltite, SrCoOx (SCO), the broader practice of the invention is not necessarily limited to specific or particular TMOs as the invention has application to or practice with various TMOs including, for example, CaCoOx, CaFeOx, SrFeOx, LaNiOx, LaMnOx, and SrMnOx.
In one embodiment, pulsed laser epitaxy (PLE) was used to deposit multivalent oxygen sponges SrCoO3-δ,son various substrates that would induce varying amounts of compressive or tensile strain on the films. By a combination of one or more of x-ray diffraction, x-ray absorption, electrical transport, and computational calculations, compressive strain was found to significantly raise the thermodynamic barrier for oxygen motion out of the films, while tensile strain lowered it. The application of tensile strain allows for a purposeful reduction of the oxygen stoichiometry in SrCoO3-δ at highly anodic potentials in an alkaline solution (1.6 V vs RHE in 0.1 M KOH) that would otherwise fully oxidize unstrained SrCoO3-δ. As shown in
Turning to
As will be appreciated by those skilled in the art and guided by the teachings herein provided, any suitable amount of strain can be applied to a material constructed and arranged, in accordance with the embodiments described herein. In some embodiments, the absolute value of the strain of the material measured relative to an unstrained sample of the material at room temperature, is at least about 0.01%, at least about 0.05%, at least about 0.1%, at least about 0.5%, at least about 1%, at least about 2%, at least about 3%, up to about 4.2%, and up to about 5%.
The present invention is described in further detail in connection with the following examples which illustrate or simulate various aspects involved in the practice of the invention. It is to be understood that all changes that come within the spirit of the invention are desired to be protected and thus the invention is not to be construed as limited by these examples.
Methods
Epitaxial films of BM-SCO and P-SCO were grown 15-nm thick on different substrates through pulsed laser epitaxy (PLE). The BM-SCO growth temperature, oxygen partial pressure, laser fluence, and repetition rate were fixed at 750° C., 100 mTorr, 1.5 J/cm2, and 5 Hz, respectively. For annealing in-situ, the as-deposited BM-SCO films were cooled under 100 mTorr of O2 to 300° C. before introducing 500 Torr O2 into the chamber to topotactically oxidize the films for 5 minutes. P-SCOozone films were grown under the same conditions with the exception of the partial pressure, which was 200 mTorr of a mix of O2+O3 (5%). BM-SCO films for electrochemical oxidation were initially grown under the same conditions as the annealed films on 10 nm-thick La0.8Sr0.2MnO3 (LSMO) underlayers.
The electrochemical oxidation of BM-SCO was performed in a 150 ml solution of O2-saturated 0.1 M KOH developed with Sigma-Aldrich KOH pellets and Milli-Q water. A three-electrode setup was used with a Pt counter electrode and standard calomel (SCE) reference electrode. Electrical connectivity was made to the LSMO underlayer and an epoxy was employed to expose only the SCO surface to solution. Potential was applied via a Biologic SP-200 Potentiostat. Ohmic losses were determined via a high frequency (˜100 kHz) impedance measurement and subtracted from the applied potential. The potential was ramped at 10 mV/s from 1.0 V to 1.6 V and held for 5 minutes to ascertain a steady state stoichiometry. No peaks indicative of solution in contact with the LSMO underlayer were observed.
The same electrochemically oxidized films were used for OER measurements. Before determining the OER current, the potential was cycled at least 10 times at 50 mV/s between 1.0 and 1.65 V to expose a stable surface under these conditions. Linear voltammetry sweeps to determine OER steady-state polarization curves ranged from 1.0 to 1.65 V at 5 mV/s and were repeated at least three times to ensure reproducibility. Above ˜1.5 V vs RHE, all anodic currents were attributed to oxygen evolution as further anodic peaks associated with continued P-SCO oxidation were not established in either O2− or Ar-saturated solutions. Specific surface area measurements to minimize effects due to increase active sites were determined on the oxidized P-SCO films via double-layencapacitance measurements around the open-circuit potential (OCP). These measurements produce a systematic surface area used in comparing relative OER activities. To compare activities to a noble metal, a highly (111) textured Pt film (100 nm in thickness) was sputter deposited at room temperature onto a (001) STO substrate.
The sample structure was characterized with a high-resolution four circle XRD. Temperature-dependent dc transport measurements were conducted using the van der Pauw geometry with a 14 T Physical Property Measurement System (PPMS). Optical spectroscopy was performed using a spectroscopic ellipsometer between 1.25 and 5.00 eV at an incident angle of 70°. A simple two-layer model (film/substrate) was used to extract dielectric functions and optical conductivity. Valence state and oxygen stoichiometry via XAS were performed at the beamline 4-ID-C of the Advanced Photon Source at Argonne National Laboratory.
Modeling calculations were performed within density functional theory (DFT) employing the Vienna Ab-initio Simulations Package (VASP) code and 2×2×1 supercells containing 144 atoms. Projector-augmented wave pseudopotentials were used with an energy cut of 600 eV. The activation energy (Ea) barriers (ΔEa) for oxygen ions and the intermediate transition states were computed using the Nudged Elastic Band (NEB) method as implemented in the VASP code. The energy barriers were optimized until the forces on each image was converged to 0.004 eV/A. In order to account for strong correlations, the cobalt d orbitals were treated within the local spin density (LSD) approximation with Hubbard U corrections. A U value of 7.5 eV was chosen, the electronic structure of which matched closely to those computed with the Hybrid Scuzeria Emzerhof (HSE) functional.
Several sets of SCO films were epitaxially grown on lattice-mismatched substrates using (PLE). All films had uniform film thicknesses of 15 nm to ensure no strain relaxation on various perovskite substrates. The substrates included (001) (LaAlO3)0.3-(SrAl0.5TaO3)0.7 (LSAT), (001) SrTiO3 (STO), (110) DyScO3 (DSO), (110) GdScO3 (GSO), and (001) KTaO3 (KTO), whose pseudo-cubic parameters varied, respectively, from asub=3.868 to 3.989 Å (see
As the increase in the oxygen vacancies often results in lattice expansion for perovskite-typed complex oxides, this deviation to the greater oxygen deficiency in the films was attributed to or with tensile strain; otherwise, an unrealistic v=0.17 would be required from fully oxygenated films to fit the experimental data. A similar trend was seen for the electrochemically oxidized BM-SCO. Moreover, higher tensile strains required higher anodic potentials to complete the topotactic transformation from BM-SCO to a more oxygenated P-SCO, indicating an increasing preference for oxygen vacancies with such strain.
To confirm that the oxygen stoichiometry in the film varies as the tensile strain w a s increased, the topotactically oxidized P-SCO films were investigated via x-ray absorption spectroscopy (XAS) using both the O K- and Co L-edges. As shown in
An investigation of the Co-L edge in
Electrical dc transport measurements (see
To better understand the experimental observation of the strong coupling between strain and oxygen stoichiometry, first-principles Density Functional Theory (DFT) calculations were performed. Two quantities as a function of strain were specifically computed. The first w a s the activation energy barrier, ΔEa, which is the energy required for an oxygen atom to diffuse from one site to another along vacancy channels in the open network structure. The other was the formation enthalpy, Hi, to intercalate an oxygen atom into one of the vacancy sites. As shown in
To demonstrate the advantage of using strain to control oxygen stoichiometry, the effect of strain on the OER catalysis of SCO in the oxidizing environment typically found in metal-air batteries and water-splitting reactions was studied . Recent studies have shown that oxygen vacancies near the oxide surface help catalyze the alkaline OER reaction due to an increase in the number of active sites around these defects, a weaker metal-oxygen bond yielding a faster intermediate exchange, and vacancy-induced electron-doping that changes the spin configuration for more efficient electron transfer. Therefore, we anticipated that the independent tuning of oxygen content via strain would allow us to manipulate these oxygen defects to enhance the OER activity.
As shown in
While the aspects of the subject development have been described above making reference to examples wherein “thin” films were of or had a uniform film thicknesses of 15 nm, those skilled in the art and guided by the teachings herein provided will understand and appreciate that the broader practice of the subject development is not necessarily so limited. As the development can be suitably practiced with thin films of other appropriate thicknesses which are thin enough to maintain a fully strained state without losing the coherent lattice match between the film and the substrate. This is typically within 100 nm in thickness for the lattice mismatch up to 5%. Film thickness uniformity is less than 10%, corresponding to the surface roughness of 10 nm or less for a 100 nm thick film.
In summary, by growing epitaxially-strained SrCoO3-δ thin films, we have found that oxygen non-stoichiometry critical for catalysis can be tailored by applying tensile strain to lower the equilibrium oxygen concentration. As tensile-strained films easily lose oxygen, we attribute this phenomenon to a weakened Co-O bond, resulting in an oxygen deficient state. The subject ability to control oxygen vacancies in even highly oxidizing electrochemical conditions can desirably be used such as to enhance the important oxygen evolution reaction by more than an order of magnitude. Thus it has been discovered that strain dictates the oxygen stoichiometry by controlling the activation energies in metastable strontium cobaltites and in view thereof precise control over physical and electrochemical properties via oxygen vacancies is herein encompassed and is realizable. Those skilled in the art and guided by the teachings herein provided will understand and appreciate that the discovery in the subject development of strong coupling of strain to oxygen defects provides a new route towards designing novel functional oxides where strain is a key tuning parameter.
The invention illustratively disclosed herein suitably may be practiced in the absence of any element, part, step, component, or ingredient which is not specifically disclosed herein.
While in the foregoing detailed description this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purposes of illustration, it will be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic principles of the invention.
This application claims the benefit of and priority to U.S. Provisional Application No. 62/216,427, filed on 10 Sep. 2015, the entirety of which application is incorporated herein by reference.
This invention was made with government support under Contract No. DE-AC05-00OR22725 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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62216427 | Sep 2015 | US |