Information
-
Patent Grant
-
6463848
-
Patent Number
6,463,848
-
Date Filed
Monday, May 8, 200024 years ago
-
Date Issued
Tuesday, October 15, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Breh; Donald J.
- Croll; Mark W.
- Soltis; Lisa M.
-
CPC
-
US Classifications
Field of Search
US
- 100 8
- 100 26
- 100 29
- 100 32
- 053 589
-
International Classifications
-
Abstract
A strapping machine for positioning a strap material around an associated load and tensioning the strap material around the load includes a frame for supporting the load, a chute positioned on the frame for receiving the strap material and orienting the strap material around the load, a strap supply and a strapping head for extracting the strap from the supply, feeding the strap through the chute around the load, passing the strap from the chute around the load, retracting and tensioning the strap. The strapping head includes feed rollers and retraction rollers for feeding and retracting the strap and a winder for tensioning the strap around the load. The winder is positioned between the feed and retraction rollers and the strap supply. The winder includes a rotating head portion having a stationary element and a pivotal element. The stationary and pivotal elements each define an outer surface around which the strap material is wound and a slot therebetween for receiving the strap material. The stationary and pivotal elements each further define a gripping portion at about respective ends opposingly facing one another. The pivotal element is pivotal between an open position in which the gripping portions are spaced from one another and a closed position in which the gripping portions cooperate with one another to engage and secure the strap material therebetween. The winder rotates from a home position in which the winder is in the open position and an other than home position in which the winder is in the closed position to exert a tension in the strap.
Description
FIELD OF THE INVENTION
This invention pertains to strapping machines. More particularly, the present invention pertains to an improved drive arrangement for a strapping machine including a rewind member and cutting arrangement.
BACKGROUND OF THE INVENTION
Strapping machines are in widespread use for applying a strap, such as a plastic strap, in a tensioned loop around a load. A typical strapping machine includes a strap chute for guiding the strap around the load, a strapping head through which the leading end of the strap is fed, and a strap dispenser to dispense a desired length of strap from a coil of strap material.
The strapping head carries out a number of functions. It advances the strap along the chute around the load until the leading end returns to the strapping head and retracts or rewinds the strap from the chute to produce tension in the strap around the load. The strapping head typically includes an assembly for securing the strap in the tensioned loop around the load such as by welding the strap to itself at its overlapping portions.
A typical strapping head includes a pair of advancing rollers for advancing the strap through the strapping head and a pair of retraction rollers for retracting the strap to, for example, take-up the strap. The head also includes a winder or tensioner that rewinds or takes up the strap after it is positioned around the load so as to apply a tension in the strap. In one known configuration, the winder includes a split-type rotating element that has a channel or slot formed therethrough to essentially define split halves of the winder. The split halves are fixed relative to one another and the strap traverses through the slot between the halves. Upon an appropriate signal, the winder is actuated and rotates to tension the strap.
In a typical winder arrangement, the strap is not in tension until it passes over itself around the winder, thus creating sufficient friction to prevent the strap from slipping through the winder slot. It has been observed that often, the winder must rotate in excess of 360 degrees, and with some types of readily compressible loads, it must rotate more than 720 degrees to provide sufficient friction to begin tensioning and to provide the appropriate tension on the strap.
In known strapping heads, the winder is positioned intermediate the feed and retraction rollers. An arrangement such as this disclosed in U.S. Pat. No. 4,605,456 which patent is assigned to the assignee of the present application and is hereby incorporated by reference. Although the strapping machine disclosed in this patent functions well, it does have certain drawbacks. For example, it has been found that in known strapping machines, the strap may not automatically refeed after faulted strap is ejected following a jam in the machine or after significant rewinding following load compression. It has also been found that in known strapping head configurations, adjustments may also be necessary in order to accommodate varying gauges of the strap material. It has further been found that the rewinding length may be limited due to structural constraints of the strapping head, winder and drive arrangement.
Accordingly, there exists a need for a strapping machine having a winder that commences effective tensioning of the strap without the strap having to wind over itself. Desirably, such a winder is effective over a range of strap gauges and can be used with highly compressible loads. More desirably, such a winder permits positioning the winder within the strapping head so as to take advantage of automatically refeeding the strap through the strapping heading following faulted strap ejection.
SUMMARY OF THE INVENTION
A strapping machine for positioning a strap material around an associated load and tensioning the strap material around the load includes a frame for supporting the load, a chute positioned on the frame for receiving the strap material and orienting the strap material around the load, a strap supply and a strapping head for extracting the strap from the supply, feeding the strap through the chute around the load, passing the strap from the chute around the load, retracting and tensioning the strap.
The strapping head includes feed rollers and retraction rollers for feeding and retracting the strap and a winder for tensioning the strap around the load. Preferably, the winder includes a rotating head portion having a stationary element and a pivotal element, each defining an outer surface around which the strap material is wound. The stationary and pivotal elements define a slot therebetween for receiving the strap material. Each element defines a gripping portion at about a respective end that is opposingly facing the other of the gripping portions.
The pivotal element is pivotal between an open position in which the gripping portions are spaced from one another and a closed position in which the gripping portions cooperate with one another to engage and secure the strap material therebetween. The winder rotates from a home position in which the winder is in the open position and an other than home position in which the winder is in the closed position to exert a tension in the strap. In a most preferred embodiment, the winder is positioned between the feed and retraction rollers and the strap supply.
In a preferred winder, the pivotal element is biasedly mounted to the head portion into the closed position and includes a projection extending from the pivotal element for maintaining the pivotal element in the open position when the winder is in the home position.
The winder includes a drive assembly for rotating the winder head portion. Preferably, the winder includes a winder biasing element, such as a clock-type spring for returning the winder to the home position.
The strapping machine can include one or more intermediate stop plates positioned between the winder head portion and the frame. The intermediate stop plates permit greater than 360 degree rotation of the winder relative to the strapping machine.
A preferred embodiment of the strapping machine includes a cam having a feed surface, a retraction surface and an intermediate surface and a linkage assembly for actuating the feed rollers, the retraction rollers and the winder. The preferred linkage includes a single cam-contacting linkage arm configured to bear against the cam.
The linkage is configured to move the feed rollers into engagement with the strap material and to move the retraction rollers out of engagement with the strap material when the cam-contacting linkage arm bears against the feed surface. The linkage is further configured to move the retraction rollers into engagement with the strap material and to move the feed rollers out of engagement with the strap material when the cam-contacting linkage arm bears against the retraction surface. The linkage further moves the feed rollers and the retraction rollers out of engagement with the strap material when the cam-contacting linkage arm bears against the intermediate surface.
To this end, the linkage assembly includes a second linkage arm configured to bear against the single, cam-contacting linkage arm. The cam-contacting linkage arm is configured to move the feed rollers into and out of engagement with the strap material and the second linkage arm is configured to move the retraction rollers into and out of engagement with the strap material.
A most preferred embodiment of the strapping machine includes a cutting assembly positioned between the feed rollers and the retraction rollers. The cutting assembly includes a stationary anvil and a rotating cutting blade defining a pivot. The cutting assembly further includes a drive assembly having a motor and a cam-follower mounted thereto.
A linkage member is operably mounted to the rotating cutter and has an elongated slot formed therein. The cam-follower is configured for receipt in and movement through the elongated slot. Actuation of the motor moves the cam-follower through the elongated slot to rotate the blade into engagement with the anvil. The blade engages the anvil when the cam-follower is at about a farthest-most position from the pivot.
In a preferred embodiment, the retraction rollers engage the strap following actuation of the cutting assembly. Most preferably, an ejection chute disposed between the feed rollers and the retraction rollers, and the faulted strap is ejected by the retraction rollers through the chute.
Other features and advantages of the present invention will be apparent from the following detailed description, in conjunction with the appended claims.
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1
is front view of a strapping machine illustrating, generally the components and arrangement thereof, the machine shown with a strapping head embodying the principles of the present invention;
FIG. 2
is a front perspective view of the strapping head, the strapping head shown with portions of the frame removed for clarity of illustration, the head further shown without strap material positioned therein;
FIG. 3
is a front/side perspective view of the strapping head of
FIG. 2
shown with other portions of the frame removed for clarity of illustration, this view shown with strap material traversing through the head in a normal travel path;
FIG. 4
is a rear perspective view of the strapping head of
FIG. 3
, again illustrated with portions of the frame removed for clarity of illustration;
FIG. 5
is a front perspective view of the winder and intermediate stop plate, the winder being shown in partial cross-section;
FIG. 6
is an exploded view of the winder also shown with an intermediate stop plate; and
FIGS. 7
a-d
are schematic views of the relative rotation of the winder and stop plate shown through about 720 degrees of revolution; and
FIG. 8
is rear schematic view of the strapping head illustrating the positions of the cutter linkage as it moves through one cutting and eject cycle.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
While the present invention is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiment illustrated.
Referring to the figures and in particular, to
FIG. 1
, there is shown a strapping machine
10
having a strapping head
12
embodying the principles of the present invention. The strapping machine
10
includes generally a workstation
14
such as the illustrated tabletop on which the load may be rested during the strapping operation. The machine
10
further includes a chute
16
around which the strap S is advanced during the strapping operation and one or more strap dispensers
18
from which the strap S is dispensed to the strapping head
12
. The overall arrangement and operation of such a strapping machine
10
is disclosed in U.S. Pat. Nos. 4,605,456 and 5,299,407.
The strapping head
12
is that portion of the machine
10
that withdraws or pulls the strap S from the dispenser
18
, feeds the strap S through the chute
16
, grasps the leading edge of the strap so as to bring it into contact with a trailing portion, and tensions the trailing portion so as to compress the load.
Referring now to
FIGS. 2-4
, the strapping head
12
includes a frame
20
, a plurality of feed rollers
22
a,b
and a plurality of retraction rollers
24
a,b.
In the illustrated embodiment, two such feed rollers
22
a,b
and two such retraction rollers
24
a,b
are shown. In this embodiment, one of the feed rollers is a driven roller
22
a
while the other is an idler roller
22
b
that rotates only in frictional cooperation with its associated, driven roller
22
a.
Likewise, one of the retraction rollers is a driven roller
24
a
and the other is an idler roller
24
b
that rotates only in frictional cooperation with its associated driven roller
24
a.
The driven rollers
22
a,
24
a
are driven by, for example, the exemplary belts drives
26
. Those skilled in the art will recognize other arrangements by which the rollers
22
a,
24
a
can be driven.
The strapping head
12
includes a biased, pivotal winder
28
that cooperates with the feed and retraction rollers
22
,
24
. As shown in
FIGS. 2-3
, the winder
28
is disposed in close proximity to the feed and retraction rollers
22
,
24
. Unlike known strapping machines, which position the winder between the feed and retraction rollers, in a preferred embodiment of the present machine
10
, the winder
28
is positioned upstream of the feed and retraction rollers
22
,
24
. For purposes of the present discussion, upstream shall mean that side of the strapping head
12
from which the strap S material is fed (i.e., between the strapping head
12
and the dispensers
18
) and downstream shall mean that side of the strapping head
12
to which the strap S is fed, (i.e., toward and around the chute
16
).
As provided above, the winder
28
functions to produce tension in the strap S after the strap S is fully distributed around the load, and the “slack” in the strap S has been taken-up (i.e., after the strap S has been retracted). For example, after the strap S has been positioned around the load and in overlapping relation with itself, the retraction rollers
24
a,b
are actuated to retract the strap S to take-up any slack in the strap. The winder
28
is then actuated to further pull the strap S. In this manner, it exerts a tension in the strap S which compresses or bundles the load.
To this end, in the illustrated embodiment, the winder
28
is shown as having a generally circular profile, that is defined by a pair of generally semicircular elements
30
,
32
forming a slot or channel, as indicated at
34
, between the elements
30
,
32
. The slot
34
is sized to accommodate a range of strap gauges (thicknesses) and to permit the strap to move freely through the slot
34
during the feeding and retraction operations of the strapping machine
10
.
Unlike known rewinding devices, which include stationary halves mounted on a rotating shaft, the present winder
28
includes a stationary element
30
and a pivotal or hinged element
32
. Referring now to
FIGS. 5-6
, the stationary element
30
is mounted to (or formed as part of) a back plate
36
which in turn is mounted to or formed as part of a shaft
38
about which the winder
28
rotates. The pivotal or hinged element
32
pivots relative to the stationary element
30
about a pivot pin
40
positioned at the upstream side, as indicated at
42
, of the winder
28
. The stationary and pivotal elements
30
,
32
define a variable gap therebetween. At the upstreammost side
42
of the winder
28
, the stationary and pivotal members
30
,
32
define gripping portions
44
,
46
that grip or pinch the strap S therebetween during the winding operation.
The pivotal element
32
is biased by, for example, a coil spring
48
, into a position so that the stationary and pivotal element gripping portions
44
,
46
contact one another, i.e., are biased into a closed position. The pivotal element
32
includes an upper stop pin
50
that extends fully through a notched opening
52
in the back plate
36
. The upper stop pin
50
is configured to contact an intermediate stop plate
54
, discussed below, to maintain the pivotal element
32
in the open position during strap S feed and retraction operations. The notched opening
52
in the back plate
36
permits the pivotal element
32
to be maintained in the open position when the winder
28
is at the home position.
To permit the winder
28
to rotate more than 360 degrees without interference by the upper stop pin
50
preventing such rotation, the intermediate stop plate
54
is mounted between the winder
28
and the frame
20
. The intermediate stop plate
54
rotates about the winder shaft
38
and includes a winder stop
56
and a frame stop
58
. These stops
56
,
58
extend in opposing directions, longitudinally from about a periphery
60
of the stop plate
54
. An exemplary plate
54
is illustrated in FIG.
6
. The winder stop
56
is that stop against which the upper stop pin
50
bears to maintain the winder
28
open in the home position.
The winder
28
further includes a winder spring
62
, such as the exemplary clock-type spring that is mounted to the shaft
38
to return the winder
28
to the home position after the winding operation.
Again, also unlike known strapping heads, the present strapping head
12
utilizes a single cam
68
having a plurality of camming surfaces
70
,
72
,
74
for actuating a linkage arrangement
76
that engages and disengages the feed and retraction rollers
22
,
24
. The linkage arrangement
76
is better seen in the rear view of the strapping head
12
in FIG.
4
. As will be recognized by those skilled in the art, the feed and retraction rollers
22
,
24
are driven in opposite directions from one another, and either the feed
22
or retraction
24
rollers are engaged with the strap S at any given time. That is, if the feed rollers
22
are engaged with the strap S to feed the strap S, the retraction rollers
24
are disengaged from the strap S. Conversely, when the retraction rollers
24
are engaged with the strap S to take up slack or retract the strap S, the feed rollers
22
are disengaged from the strap S.
Additionally, when the winder
28
is used to tension the strap S, both the feed and retraction rollers
22
,
24
are disengaged from the strap S. As such, any one of the three strap engaging portions of the strapping head
12
(the feed rollers
22
, the retraction rollers
24
and the winder
28
) operate on the strap S at any one time.
The present linkage
76
operably connects these operated system portions using a single cam
68
and a single cain-contacting bearing
80
to effectuate proper sequencing and operation of the strapping head
12
. Referring to
FIG. 4
, the linkage
76
includes a first or feed roller linkage arm
86
that is moved between an engaged position and a disengaged position (as indicated by the arrows at
88
and
90
, respectively), to engage and disengage the feed rollers
22
, respectively. The feed roller linkage arm
86
pivots about a first pivot
92
. A second or retraction roller linkage arm
94
pivots about a second pivot
96
between an engaged position and a disengaged position (as indicated by the arrows at
98
and
100
, respectively) to engage and disengage the retraction rollers
24
. The cam-contacting bearing
80
is positioned on the feed roller linkage arm
86
.
The cam
68
includes three operating surfaces. A first (highest or feed) surface
70
urges the feed roller linkage
86
into the engaged position
88
. An eccentric secondary linkage
102
(
FIG. 2
) is mounted on and operably connected to the feed roller linkage
86
. The idler feed roller
22
b
is mounted to the eccentric secondary linkage
102
and is brought into contact with the strap S to suppress the strap S against the driven feed roller
22
a.
The eccentric secondary linkage
102
is biasedly connected to the feed roller linkage
86
, by, for example, a coil spring
104
, to assure that sufficient pressure is maintained on the strap S by the driven feed roller
22
a
so that the strap S is properly fed through the strapping head
12
and chute
16
. When the cam-contacting bearing
80
bears on the second or third operating surfaces (home or intermediate
72
, and retraction or lowest surfaces
74
, respectively), the feed roller linkage
86
moves to the disengaged position
90
to disengage the feed rollers
22
a,b
from one another and from the strap S.
The retraction roller linkage arm
94
rests on a second portion
82
of the camcontacting bearing
80
and is biased so that it maintains contact with this portion
82
of the bearing
80
. The retraction roller linkage arm
94
is connected to a carriage
106
that pivots about the frame
20
at the second pivot
96
and biases the linkage
94
against the bearing portion
82
and biases the retraction rollers
24
a,b
into the engaged position. Unlike the feed roller
22
arrangement, the driven retraction roller
24
a
is moved into and out of contact with the idler roller
24
b.
When the cam-contacting bearing
80
bears on the feed or home surfaces
70
,
72
(highest and intermediate surfaces, respectively), the retraction roller linkage
94
moves to the disengaged position
100
to disengage the driven retraction roller
24
a
from the idler roller
24
b
and the strap S. As will be understood from a study of the figures, the retraction linkage
94
in these two positions is urged upwardly, as indicated by the arrow at
100
, which pivots the retraction carriage
106
to move the driven retraction roller
24
a
away from the idler roller
24
b.
Conversely, when the cam-contacting bearing
80
bears on the lowest or retraction surface
74
, the retraction linkage
94
moves downwardly, as indicated by the arrow at
98
, which, in turn, moves the driven retraction roller
24
a
into contact with the strap S to suppress the strap S between the retraction rollers
24
a,b
to retract or take-up the strap S.
During the rewinding or tensioning portion of the strapping cycle, the cam-contacting bearing
80
again bears on the cam retraction surface
74
which moves feed roller
24
b
into the disengaged position
90
. During this portion of the cycle, the retraction rollers
24
a,b
must also be disengaged from one another and from the strap S. To this end, with reference to FIGS.
3
and
5
-
6
, a second bearing
110
rides along an outer periphery of the winder
28
and the intermediate stop plate
54
. As the winder
28
begins to rotate, the second bearing
110
is urged out of a small depression
112
,
114
in each of the winder
28
and intermediate plate
54
peripheries. The depressions
112
,
114
are aligned with the second bearing
110
when the winder
28
and the intermediate stop plate
54
are in the winder home position. The second bearing
110
, which is mounted to the feed roller linkage
86
, urges the feed roller linkage
86
upward which in turn moves the retraction roller linkage arm
94
upward. The upward movement of the retraction roller linkage arm
94
moves the retraction rollers
24
a,b
into the disengaged position. The winder
28
then continues to rotate clockwise as seen in FIG.
5
.
Referring now to
FIGS. 5 and 7
a-d,
as the winder
28
moves off of the home position as seen in
FIG. 7
a,
the upper stop pin
50
moves out of contact with the intermediate plate winder stop
56
. This permits the spring
48
to move the winder pivotal element
32
into the closed or gripping position. The friction developed between the gripping portions
44
,
46
of the winder
28
and the strap S causes the winder
28
to immediately commence tensioning the strap S, without the strap S having to wind onto itself to develop the necessary friction. The pivotal configuration of the winder
28
further enhances the gripping of the strap S. As the winder
28
begins to rotate clockwise as seen in
FIG. 5
, the strap S exerts a force F on the pivotal element
32
that is tangential to the winder
28
and in a direction opposite to the rotation of the winder
28
. This force F translates to a increased pressure applied to the strap S at the gripping portions
44
,
46
.
Referring again to
FIGS. 7
a-d,
the winder
28
and intermediate stop plate
54
are configured so that the winder
28
can rotate, in the winding mode, greater than 360 degrees. As seen in
FIG. 7
a,
as the winder
28
begins to rotate, the upper stop pin
50
moves off of a first side
56
a
of the winder stop
56
on the plate
54
. As the winder
28
continues to rotate, approaching a 360 revolution (
FIG. 7
b
), the stop pin
50
contacts a second side
56
b
of the winder stop
56
which permits further rotation of the winder
28
and rotates the plate
54
(
FIG. 7
c
). Continuing beyond the first 360 degree revolution, as the winder
28
and stop plate
54
approach 720 degrees of revolution (
FIG. 7
d
), the frame stop
58
contacts a stub or like projection
116
extending from the frame
20
which stops the winder
28
and plate
54
. This provides a limit to rotation, which is advantageous from a machine
10
control standpoint.
As will be recognized by those skilled in the art, additional intermediate stop plates
54
can be positioned between the winder
28
and the frame
20
to permit rotation of the winder
28
beyond about 720 degrees. Each additional intermediate stop plate
54
provides an additional about 360 degrees of rotation. For example, a winder
28
having two intermediate plates
54
can rotate about 1080 degrees (360 degree rotation for the winder
28
plus 360 degree rotation for each of the two intermediate stop plates
54
). Those skilled in the art will recognize that the degree of rotation is slightly less than 360 degrees because of that portion of the arc that is needed to accommodate the winder and frame stops
56
,
58
, respectively.
In the next operational step, the strap S is grasped at about the location at which the leading and trailing portions overlap. The leading and trailing portions of the strap are welded or otherwise joined to one another around the load to maintain the load under compression. After the strap is fixed, e.g., welded around the load, the free end of the strap is cut and the load is removed from the strapping machine
10
. This step of the operation is more fully disclosed in the aforementioned U.S. Pat. No. 4,605,546. Subsequently, the winder spring
62
returns the winder
28
to the home position, and the strapping machine
10
is readied for strapping a next load.
The strapping head
12
is configured so that in the event of a fault, the strapping head
12
will sense the fault, automatically cut the strap S upon receipt of a fault signal and eject the strap from the machine
10
. The head
12
will then automatically refeed the strap S to ready the machine
10
for a next load. Such an arrangement for automatic fault-strap ejection is fully disclosed in Bell, U.S. Pat. No. 5,640,899, which patent is assigned to the assignee of the present application and is incorporated by reference herein.
A cutter
78
includes a stationary cutting portion or anvil
120
and a rotating cutting portion or blade
122
. During normal strapping operations, the anvil
120
and blade
122
are spaced from one another and the strap S passes between them. Upon receipt of a fault signal, the feed rollers
22
a,b
are disengaged from the strap S, and the cutter
78
is actuated. Referring to
FIGS. 2
,
4
and
8
, the cutter
78
is mounted to the frame
20
by an eccentric linkage arrangement
124
. A pivot
126
of the linkage
124
rotates a stub shaft
128
to which the cutting blade
122
is attached. The linkage
124
includes an elongated slot
130
at about a distal end
132
of the linkage
124
spaced from the pivot
126
. The cutter drive includes a gear-type motor
134
that rotates a shaft
136
having a cam-follower
138
mounted to an end thereof. The cam-follower
138
is positioned within the linkage slot
130
. When the cutter
78
is in the “rest” state (as indicated at
140
), the cam-follower
138
is positioned within the slot
130
near to the pivot
126
.
When the cutter
78
is actuated, the motor
134
drives the cam-follower
138
in an arc. As the cam-follower
138
moves through this arcuate path, it traverses through the slot
130
from the rest position
140
, at which it is near to the pivot
126
, to a position farthest from the pivot
126
(or a “cut” position as indicated at
142
), while at the same time rotating the linkage
124
. The rotational movement of the linkage
124
brings the cutting blade
122
into contact with the anvil
120
, which in turn severs the strap S positioned between the blade
122
and the anvil
120
. Following the cutting portion of the cycle, the cam-follower
138
continues through its cycle to an eject position (as indicated at
144
) and the retraction rollers
24
a,b
are actuated and engage the faulted strap to eject the strap through an eject chute provided in the head
12
.
Following the cutting operation, as will be understood by those skilled in the art, although the faulted strap S has been ejected from the head
12
, it is only that portion of the strap downstream from the cutter
78
that has been ejected. The strap up to the cutter
78
, including the strap that is present in the winder
28
and between the feed rollers
22
a,b
remains in place and intact during the ejection cycle. Thus, after the ejection cycle, the feed rollers
22
a,b
actuate to automatically refeed the strap S through the head
12
to ready the machine
10
for a next load.
As can be seen in
FIGS. 2 and 8
, the cutter linkage
124
is configured so that the actual cutting or severing operation (that point at which the blade
122
meets the anvil
120
with the strap S between them) is carried out taking maximum mechanical advantage of the linkage arrangement
124
. At the point at which the blade
122
and anvil
120
meet, the cam-follower
138
is at the farthest-most point of the elongated slot
130
. Thus, because the blade
122
is at about the pivot
126
of the linkage
124
, the cutting force is applied at a maximum or near maximum distance (i.e., with a greatest moment) between the blade
122
and the force.
From the foregoing it will be observed that numerous modifications and variations can be effectuated without departing from the true spirit and scope of the novel concepts of the present invention. It is to be understood that no limitation with respect to the specific embodiments illustrated is intended or should be inferred. The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.
Claims
- 1. A strapping machine for positioning a strap material around an associated load and tensioning the strap material around the load, comprising:a frame for supporting the load; a chute positioned on the frame for receiving the strap material and orienting the strap material around the load; a strap supply; and a strapping head for extracting the strap from the supply, feeding the strap through the chute around the load, passing the strap from the chute around the load, retracting and tensioning the strap, the strapping head including feed rollers and retraction rollers for feeding and retracting the strap and a winder for tensioning the strap around the load, the winder including a rotating head portion having a stationary element and an element movable toward and away from the stationary element, the stationary and movable elements each defining an outer surface around which the strap material is wound and defining a slot therebetween for receiving the strap material, the movable element being movable between an open position in which the strap freely moves through the slot and a closed position in which the stationary and movable elements cooperate with one another to engage and secure the strap material therebetween, wherein the winder rotates from a home position in which the winder is in the open position and an other than home position in which the winder is in the closed position to engage and secure the strap in the slot.
- 2. The strapping machine in accordance with claim 1, wherein the winder is positioned between the feed and retraction rollers and the strap supply.
- 3. The strapping machine in accordance with claim 1 including a biasing element for biasing the movable element into the closed position.
- 4. The strapping machine in accordance with claim 1, wherein the movable element is pivotally mounted to the head portion for movement toward and away from the stationary element.
- 5. A strapping machine for positioning a strap material around an associated load and tensioning the strap material around the load, comprising:a frame for supporting the load; a chute positioned on the frame for receiving the strap material and orienting the strap material around the load; a strap supply; and a strapping head for extracting the strap from the supply, feeding the strap through the chute around the load, passing the strap from the chute around the load, retracting and tensioning the strap, the strapping head including feed rollers and retraction rollers for feeding and retracting the strap and a winder for tensioning the strap around the load, the winder being positioned between the feed and retraction rollers and the strap supply, the winder including a rotating head portion having a stationary element and a pivotal element, the stationary and pivotal elements each defining an outer surface around which the strap material is wound and defining a slot therebetween for receiving the strap material, the stationary and pivotal elements each defining a gripping portion at about respective ends opposingly facing one another, the pivotal element being pivotal between an open position in which the gripping portions are spaced from one another and a closed position in which the gripping portions cooperate with one another to engage and secure the strap material therebetween, wherein the winder rotates from a home position in which the winder is in the open position and an other than home position in which the winder is in the closed position to exert a tension in the strap.
- 6. The strapping machine in accordance with claim 5 including a biasing element for biasing the pivotal element into the closed position.
- 7. The strapping machine in accordance with claim 6 including a projection extending from the pivotal element for maintaining the pivotal element in the open position when the winder is in the home position.
- 8. The strapping machine in accordance with claim 5 wherein the winder includes a drive assembly for rotating the winder head portion.
- 9. The strapping machine in accordance with claim 8 wherein the winder includes a winder biasing element for returning the winder to the home position.
- 10. The strapping machine in accordance with claim 9 including an intermediate stop plate positioned between the winder head portion and the frame, the intermediate stop plate configured to permit greater than 360 degree rotation of the winder relative to the strapping machine.
- 11. The strapping machine in accordance with claim 9 wherein the winder pivotal element includes a projection extending therefrom for maintaining the pivotal element in the open position when the winder is in the home position, and including an intermediate stop plate having a winder stop and a frame stop extending therefrom at about a periphery of the intermediate stop plate, the winder stop configured to engage the pivotal element projection to maintain the winder in the home position and to maintain the pivotal element in the open position, and wherein the intermediate stop plate rotates with the winder to maintain the winder in the home position, and wherein the intermediate stop plate is configured to permit greater than 360 degree rotation of the winder.
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
4605456 |
Annis, Jr. |
Aug 1986 |
A |
5078058 |
Schwede et al. |
Jan 1992 |
A |
6003438 |
Schwede |
Dec 1999 |
A |