The present invention relates to phased array systems and methods of making the same.
Submillimeter-wave spectrometers and radiometers have shown to provide valuable information for various applications in astrophysics, earth- and planetary sciences due to the many interesting absorption and rotational lines that are present in this portion of the electromagnetic spectrum. In particular, the presence of numerous spectral lines in the 500 GHz to 600 GHz range that are associated to various water isotopes, allows for remotely studying atmospheric compositions and measuring the surface properties of planetary and cometary bodies. Up-to-date, beam-scanning of such sub mm-wave instrument is achieved by means of mechanical scanning of optical components or re-orientation of the instrument due to a lack of low-loss and wideband phase-shifters, operating at submillimeter wavelengths. What is needed then, is an increase in imaging speed as well as a reduction in instrument mass, size and complexity. The present disclosure satisfies this need using electronic beam-steering with low-loss MEMS phase shifters.
The present disclosure describes a phased array system outputting a steerable electromagnetic beam at submillimeter wavelengths. The phased array system can be embodied in many ways including, but not limited to, the following.
1. A phased array system comprising an array of antennas outputting or receiving electromagnetic radiation to or from a steerable direction, wherein the electromagnetic radiation is at submillimeter wavelengths. The system further comprises a plurality of waveguides outputting or receiving the signals to or from the antennas, each with individual phase tuning. The waveguides are configured and dimensioned to guide an electromagnetic wave comprising the signals having a frequency in a range of 100 gigahertz (GHz) to 1000 terahertz (THz). The system further comprises means for phase shifting the signal by means of shifting or varying one or more phases of the signals relative to one another so as to vary, steer, or scan the steerable direction of the electromagnetic radiation. In one or more examples, the means for shifting comprises MEMS phase shifters comprising a dielectric material that is inserted in the waveguides so as to control the speed of propagation of the signal in this waveguide.
2. The phased array system of example 1, wherein:
the antennas comprise n antennas, the means for shifting comprises n phase shifters, the waveguides comprise n waveguides, the signals comprise n signals, and the phases comprise n phases, where n is an integer,
the nth phase shifter is coupled to the nth waveguide so as to vary the nth phase of the nth signal in the nth waveguide, and
the nth phase shifter increases the phase of nth signal in the nth waveguide with a phase shift relative to the (n−1)th signal in the (n−1)th waveguide.
3. The phased array system of example 2, wherein the phase shift between the signals is 100 degrees or less and a total phase shift between the first signal and the last signal is less than 700 degrees.
4. The phased array system of example 2 or 3, wherein 1≤n≤8.
5. The phased array system of any of the examples 1-4, wherein the phased array system comprises a linear array of the antennas.
6. The phased array system of any of the examples 1-5, wherein the antennas each comprise a double slot.
7. The phased array system of any of the examples 1-6, wherein the n antennas each comprise a double slot terminating a cavity.
8. The phased array system of example 7, comprising waveguide transitions between the waveguides and the cavities, wherein the nth waveguide transition is between the nth cavity and the nth waveguide.
9. The phased array system of example 7, further comprising:
a metal block comprising the waveguides;
a plurality of silicon on insulator substrates mounted on the metal block, wherein the silicon on insulator substrates comprise a first substrate comprising the array of antennas and a second wafer comprising the waveguide transitions.
10. The phased array system of any of the examples 2-9, wherein:
each of the waveguides comprise a first section coupled to a power splitter, a second section coupled to one of the phase shifters, and a third section coupled to the waveguide transitions, and
the metal block comprises a split block comprising a middle block, a top block, and a bottom block, wherein:
the middle block comprises a plurality of channels along a first top surface of the middle block and forming a first side of each of the second sections; and a set of first openings, each of the first openings at an outside end of a different one of the channels and extending through a thickness of the middle block to a first bottom surface of the middle block;
the top block comprises a set of second openings through a thickness of the top block, each of the second openings aligned with and coupled to inside end of a different one of the channels; and a second bottom surface forming a second side of each of the second sections so that the top block mated with the middle block forms the second sections of the waveguides, and
the bottom block comprises a power splitter comprising set of third openings, each of the third openings coupled to a different one of the first openings so as to:
distribute a combined signal from a transmitter into the waveguides, or combine the signals into a combined signal for transmission to a receiver.
11. The phased array system of example 10, comprising a plurality of screws securing the split blocks together; and a plurality of alignment springs securing and aligning the substrates to the set of second openings in top block; and wherein the metal block has a length and width less than 50 mm and a height of the metal block and the substrates is less than 200 mm.
12. The phased array system of example 10 or 11, further comprising the phase shifters mounted on the first top surface of the middle block between the middle block and the top block so that each of the second sections are coupled to a different one of the phase shifters.
13. The phased array system of any of the examples 1-12, further comprising a superstrate comprising a resonant cavity on or above the antennas, wherein the resonant cavity tailors a permittivity or reflectivity of the superstrate for the electromagnetic radiation so as to suppress grating lobes in the electromagnetic beam.
14. The phased array system of example 13, wherein the superstrate comprises a silicon on insulator having a porosity that tailors the effective permittivity.
15. The phased array system of any of the examples 1-14, wherein a spacing of the antennas is greater than half a center wavelength of the wavelengths of the electromagnetic radiation, as measured in free space.
16. The phased array system of any of the examples 1-15, wherein the means for shifting modulates the phase so as to scan the beam along the direction having an altitude+/−20 degrees with respect a surface normal at a center of a plane comprising the array.
17. The phased array system of any of the examples 1-16, wherein the means for shifting comprises Micro-Electromechanical System (MEMS) devices.
18. The phased array system of any of the examples 1-17, further comprising an electronic circuit connected to the phase shifters, wherein each of the n phase shifters comprise:
a dielectric material; and
an actuator connected to the dielectric material; and wherein:
19. The phased array system of example 18, wherein the dielectric material comprises:
an input region having a first permittivity tailoring an impedance match of the dielectric material to the nth waveguide guiding the electromagnetic wave;
a transmission region interfacing with the input region and having a second permittivity for the electromagnetic wave transmitted through the input region to the transmission region; and
an output region interfacing with the transmission region, the output region tailoring an impedance match of the dielectric material to the waveguide for the electromagnetic wave transmitted from the transmission region and through the output region to the waveguide.
20. The phased array system of any of the examples 18-19, wherein the dielectric material comprises a pattern of holes.
21. A remote sensing system comprising the phased array system of any of the examples 1-20, wherein the electromagnetic beam is used to perform remote sensing.
22. A satellite (e.g., CUBESAT) comprising the phased array system of any of the examples 1-21.
23. A communications system comprising the phased array system of any of the examples 1-20 and 22, wherein the electromagnetic beam transmits a signal comprising data or a message.
24. A medical device or diagnostic tool comprising the phased array system of any of the examples 1-20, wherein the electromagnetic beam is used for the diagnostic (e.g., medical diagnostic).
25. A spectrometer comprising the phased array system of any of the examples 1-20
Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
In the following description of the preferred embodiment, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration a specific embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized, and structural changes may be made without departing from the scope of the present invention.
The present disclosure discloses a phased array system comprising an array of antennas outputting or receiving electromagnetic radiation to or from a steerable direction, wherein the electromagnetic radiation is at submillimeter wavelengths. The system further comprises a plurality of waveguides outputting or receiving the signals to or from the antennas, each of the waveguides with individual phase tuning. The waveguides are configured and dimensioned to guide an electromagnetic wave comprising the signals having a frequency in a range of 100 gigahertz (GHz) to 1000 terahertz (THz). The system further comprises means for phase shifting the signal by means of shifting or varying one or more phases of the signals relative to one another so as to vary, steer, or scan the steerable direction of the electromagnetic radiation.
The system can be embodied in many ways including, but not limited to, the examples described below.
a. Array Structure
In order to avoid any grating lobes, the spacing between antenna elements needs to be half the free space wavelength. However, due to the fabrication limitations, 450 μm (0.82λ0) can be used as the minimum feasible inter-element spacing. As a result, grating lobes appear at 0=60° for maximum scanning angle of 20°.
The effect of the grating lobe is minimized by using a superstrate 118, comprising a Fabry-Perot resonance cavity, to enhance the directivity of the element pattern. In the example shown, the resonance frequency of the LW cavity is set at 550 GHz. The directivity enhancement is proportional to the permittivity of the λ/4 superstrate but is in trade-off with mutual coupling between elements, resulting in increased reflections or pattern degradation. For this example, the optimum permittivity of the superstrate, optimized using a full-wave simulator, is εr=2.72 and the mutual coupling is 20 dB (also suggested by [8] to be an optimum in terms of directivity enhancement and impedance matching).
b. Characterization of the 8×1 Array
In order to validate the beam-steering capability of this 8×1 array antenna experimentally, a total phase shift of about 700° is required (see
a. Assembly
The top block 406b comprises a set of second openings 608 through a thickness of the top block, each of the second openings aligned with and coupled to inside end 609 of a different one of the channels; and a second bottom surface 610 forming a second side of each of the second sections 504 so that the top block mated with the middle block forms the second sections.
The bottom block 406c comprises a power splitter 612 comprising set of third openings 614, each of the third openings coupled to a different one of the first openings 604 so as to distribute a combined signal from a transmitter into the waveguides. As illustrated in
b. Characterization
The maximum possible scanning angle was analytically derived from the maximum available progressive phase shift (145°) of the phase shifters and the antenna element spacings.
Process Steps
Block 900 represents fabricating an array of antennas 102 outputting or receiving electromagnetic radiation to or from a steerable direction, wherein the electromagnetic radiation is at or comprises one or more submillimeter wavelengths (e.g., having a frequency in a range of 100 gigahertz (GHz) to 1000 terahertz (THz)).
Block 902 represents fabricating or obtaining a plurality of waveguides 112, and coupling the waveguides to the antennas, so as to output or receive signals to or from the antennas, each of the waveguides with individual phase tuning, and the waveguides configured and dimensioned to guide an electromagnetic wave comprising the signals having a frequency in a range of 100 gigahertz (GHz) to 1000 terahertz (THz).
Block 904 represents fabricating or obtaining means for phase shifting, and optionally coupling the means to the waveguides, the means shifting or varying one or more phases of the signals relative to one another so as to vary, steer, or scan the steerable direction of the electromagnetic radiation. In one or more examples, the means for shifting comprises (e.g., MEMS) phase shifters comprising a dielectric material that is inserted in the waveguides so as to control the speed of propagation of the signal in this waveguide and equivalents thereof.
Block 906 represents the end result, a phased array system 100. The phased array system can be embodied in many ways including, but not limited to, the following examples.
1. A phased array system 100, comprising:
2. The phased array system of example 1, wherein (see e.g.,
3. The phased array system of example 1 or 2, wherein the phase shift between the signals, fed to adjacent ones of the antennas, is 100 degrees or less and a total phase shift between the first signal and the last signal is less than 700 degrees.
4. The phased array system of example 2 or 3, wherein 1≤n≤8.
5. The phased array system of any of the examples 1-4, wherein the phased array system comprises a linear array (see e.g.,
6. The phased array system of any of the examples 1-5, wherein the antennas each comprise a double slot 104 or double iris 106.
7. The phased array system of any of the examples 1-6, wherein the n antennas each comprise a double slot terminating a cavity 108 or antenna waveguide.
8. The phased array system of example 7, comprising waveguide transitions 110 between the waveguides and the cavities, wherein the nth waveguide transition is between the nth cavity and the nth waveguide.
9. The phased array system of example 7, further comprising:
10. The phased array system of example 9, wherein:
11. The phased array system of example 10, further comprising the phase shifters 402 mounted on the first top surface of the middle block, and between the middle block and the top block, so that each of the second sections are coupled to a different one of the phase shifters.
12. The phased array system of any of the examples 1-11, further comprising a superstrate 118 comprising a resonant cavity on or above the antennas, wherein the resonant cavity tailors a permittivity or reflectivity of the superstrate for the electromagnetic radiation so as to suppress grating lobes in the electromagnetic beam 150.
13. The phased array system of example 12, wherein the superstrate 118 comprises a silicon on insulator having pores or a porosity that tailors the effective permittivity of the superstrate for the electromagnetic radiation.
14. The phased array system of any of the examples 1-13, wherein a spacing S of the antennas is greater than half a center wavelength of the wavelengths as measured in free space.
15. The phased array system of any of the examples 1-14, wherein the means for phase shifting modulates the one or more phases so that the steerable direction has an altitude corresponding to an angle 154 in a range of +/−20 degrees with respect a surface normal at a center of a plane comprising the array.
16. The phased array system of any of the examples 1-15, wherein the means for shifting comprises Micro-Electromechanical System (MEMS) devices.
17. The phased array system of any of the examples 1-16, further comprising an electronic circuit 454 (e.g., comprising a voltage source or transmitting a voltage) connected to the phase shifters 402, wherein each of the n phase shifters comprise:
18. The phased array system of example 17, wherein the dielectric material comprises:
19. The phased array system of example 18, wherein the dielectric material comprises a pattern of holes 456.
20. A remote sensing system, communication system, or medical device comprising the phased array system of any of the examples, wherein the electromagnetic radiation is used to perform remote sensing, transmit data or a message, receive data or a message or obtain a medical diagnostic.
21. The system of any of the examples, wherein the phase shifter comprises the phase shifter in [13].
22. A receiver or transmitter of the signals, comprising the phased array system of any of the examples 1-21.
THz phased arrays have been demonstrated at frequencies between 340 GHz and 530 GHz using patch antennas, which limits the gain to 12 dB and bandwidth to 10% [1], [2]. Recently, a wideband leaky-wave lens antenna feed that demonstrated 25° of scanning with a 3 dB of scan loss [3] was reported. This 1D scanning is achieved by mechanically translating the lens. If such feed is placed in a phased array configuration, a 48 dB gain can be achieved.
Unfortunately, the large phase shift required for such sparsely sampled array has not yet been demonstrated at THz frequencies. Up to 500 GHz, a phase shift can be realized electronically with silicon integrated circuit technologies [1], [2], while at frequencies larger than 1 THz graphene technology has shown some promising results [4].
Recently, low-loss silicon MEMS phase shifters have been demonstrated in the 550 GHz frequency band [5], demonstrating a maximum measured phase shift of 145°. The present disclosure reports on how a waveguide-integrated MEMS phase shifters is an advantageous solution for realizing a THz phased array.
The following references are incorporated by reference herein.
This concludes the description of the preferred embodiment of the present invention. The foregoing description of one or more embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
This application claims the benefit under 35 USC 119(e) of co-pending and commonly assigned U.S. Provisional Patent Application Ser. No. 63/151,444, filed Feb. 19, 2021, by Goutam Chattopadhyay, Cecile D Jung-Kubiak, Sofia Rahiminejad, Subash Khanal, and Sven L. Van Berkel., entitled “SUBMILLIMETER-WAVE PHASED ARRAYS FOR ELECTRONIC BEAM STEERING,” (CIT-8600-P), which application is incorporated by reference herein.
This invention was made with government support under Grant No. 80NMO0018D0004 awarded by NASA (JPL). The government has certain rights in the invention
Number | Date | Country | |
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63151444 | Feb 2021 | US |