Inventive concepts relate to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same, and more particularly, to a substrate polishing apparatus capable of separately controlling an electric field for each area, a substrate polishing system including the same, and a substrate polishing method using the same.
Various processes may be performed to fabricate a semiconductor device. For example, the semiconductor device may be fabricated by performing a photolithography process, an etching process, and a deposition process on a wafer. A surface of the wafer be planarized prior to each process. A polishing process may be executed on the wafer for planarization. The polishing process may be performed in a variety of ways. For example, a chemical mechanical polishing (CMP) process may be used to planarize the wafer.
Some embodiments of inventive concepts provide a substrate polishing apparatus capable of separately controlling an electric field for each area, a substrate polishing system including the same, and a substrate polishing method using the same.
Some embodiments of inventive concepts provide a substrate polishing apparatus capable of separately controlling polishing of an edge region of a substrate, a substrate polishing system including the same, and a substrate polishing method using the same.
Some embodiments of inventive concepts provide a substrate polishing apparatus capable of easily controlling an electric field, a substrate polishing system including the same, and a substrate polishing method using the same.
Aspects of embodiments of inventive concepts are not limited to those mentioned above, and other aspect which have not been mentioned above will be clearly understood to those skilled in the art from the following description.
According to some embodiments of inventive concepts, a substrate polishing apparatus may include an electric field applying module; and a platen configured to rotate a polishing pad. The electric field applying module may include an inner electrode having a circular shape when viewed in plan. The platen may be on the inner electrode. A central axis of the inner electrode may be spaced apart from a central axis of the platen. The inner electrode may include a first electrode and a second electrode. The second electrode may surround the first electrode and may have an annular shape.
According to some embodiments of inventive concepts, a substrate polishing system may include a platen; a polishing pad on the platen; a slurry supply apparatus configured to supply slurry to a top surface of the polishing pad; a polishing head that supports a substrate; and a platen electrode coupled to the platen. The platen electrode may include a first electrode and a second electrode. The second electrode may surround the first electrode and may have an annular shape. Each of the first electrode and the second electrode may be divided into a plurality of electrodes that may be split along a circumferential direction of the platen.
According to some embodiments of inventive concepts, a substrate polishing method may include using a polishing head to place a substrate on a platen; allowing the substrate to contact a polishing pad, the polishing pad being configured to rotate; supplying slurry onto the polishing pad; and generating an electric field on the polishing pad. The generating the electric field on the polishing pad may include generating an electric field on a polishing location with which the substrate is in contact. The polishing location may be a portion of a top surface of the polishing pad. The polishing location may include a first polishing area and a second polishing area that surrounds the first polishing area. The generating the electric field on the polishing location may include applying a first voltage to a first electrode and a second voltage to a second electrode. The first electrode may be beneath the first polishing area. The second electrode may be beneath the second polishing area. The second voltage may be different from the first voltage.
Details of example embodiments are included in the description and drawings.
When the terms “about” or “substantially” are used in this specification in connection with a numerical value, it is intended that the associated numerical value includes a manufacturing or operational tolerance (e.g., ±10%) around the stated numerical value. Moreover, when the words “generally” and “substantially” are used in connection with geometric shapes, it is intended that precision of the geometric shape is not required but that latitude for the shape is within the scope of the disclosure. Further, regardless of whether numerical values or shapes are modified as “about” or “substantially,” it will be understood that these values and shapes should be construed as including a manufacturing or operational tolerance (e.g., ±10%) around the stated numerical values or shapes.
The following will now describe some embodiments of inventive concepts with reference to the accompanying drawings. Like reference numerals may indicate like components throughout the description.
In this description below, symbol D1 may indicate a first direction, symbol D2 may indicate a second direction that intersects the first direction D1, and symbol D3 (see
Referring to
The substrate polishing apparatus A may include a platen 1 and an electric field applying module 3. The electric field applying module 3 may also be referred to as an electric field applying apparatus 3. The platen 1 may support the polishing pad PP. For example, the polishing pad PP may be disposed on a top surface of the platen 1. The platen 1 may have a circular shape when viewed in plan. For example, the platen 1 may have a disk shape. The platen 1 may have a diameter of about 700 mm to about 900 mm. For example, the diameter of the platen 1 may be about 800 mm or about 750 mm. The platen 1 may rotate about a central axis AX1 parallel to the first direction D1. The platen 1 may allow the polishing pad PP to rotate. For example, when the platen 1 rotates about the central axis AX1, the polishing pad PP disposed on the platen 1 may also rotate about the central axis AX1. A drive mechanism may be separately provided to rotate the platen 1. For example, an electric motor or a hydraulic motor may be used for the rotation of the platen 1. The platen 1 will be further discussed in detail below.
The electric field applying module 3 may apply an electric field to the platen 1. For example, the electric field applying module 3 may form an electric field on a top surface (see 1u of
The inner electrode 31 may be disposed beneath the platen 1. For example, the platen 1 may be positioned on the inner electrode 31. For clarity of description,
The first electrode 311 may have a circular shape when viewed in plan. For example, the first electrode 311 may have a disk shape whose center is coincident with the central axis AX2 of the inner electrode 31. The second electrode 313 may surround the first electrode 311. For example, the second electrode 313 may have an annular shape that surrounds the first electrode 311. The third electrode 315 may surround the second electrode 313. For example, the third electrode 315 may have an annular shape that surrounds the second electrode 313. Each of the first, second, and third electrodes 311, 313, and 315 may include a conductive material. For example, each of the first, second, and third electrodes 311, 313, and 315 may include metal, but inventive concepts are not limited thereto. Each of the first, second, and third electrodes 311, 313, and 315 may be a mesh-type electrode. Alternatively, each of the first, second, and third electrodes 311, 313, and 315 may be a plate-type electrode. Inventive concepts, however, are not limited thereto, and each of the first, second, and third electrodes 311, 313, and 315 may be a group of a plurality of dot-type electrodes. A detailed description thereof will be further discussed below with reference to
The voltage applying device 33 may apply a voltage to the inner electrode 31. For example, the voltage applying device 33 may apply different voltages to the first electrode 311, the second electrode 313, and the third electrode 315. The voltage applying device 33 may be disposed either close to or remote from the inner electrode 31. A detailed description of the electric field applying module 3 will be further discussed in detail with reference to
The substrate support apparatus 5 may support and/or rotate a substrate. The substrate support apparatus 5 may include a polishing head 51 and a polishing head driver 53.
The polishing head 51 may rotate the substrate. The polishing head 51 may be disposed on a certain position on the polishing pad PP. For example, the polishing head 51 may place the substrate on a polishing location PA on the polishing pad PP. The substrate on the polishing location PA may be in contact with the top surface of the polishing pad PP. For example, the top surface of the polishing pad PP may have the polishing location PA at its region in contact with the substrate. The substrate may be polished on the polishing location PA. The polishing location PA may be a specific position stored in a controller. For example, information about the polishing location PA stored in a memory chip of the controller may be used such that the polishing head 51 may allow the substrate to rest on the polishing pad PP. The polishing location PA may have a circular shape. The polishing location PA may have a diameter of about 250 mm to about 350 mm. For example, the diameter of the polishing location PA may be about 300 mm. Inventive concepts, however, are not limited thereto. For example, when the polishing head 51 performs a translational motion on the polishing pad PP, the polishing location PA may not have a circular shape, but may have almost oval shape. The polishing location PA may be spaced apart from a center of the polishing pad PP. The inner electrode 31 may be disposed beneath the polishing location PA. For example, the inner electrode 31 may be disposed at a position to which the polishing location PA is vertically downwardly projected. Therefore, it may be regarded that the polishing location PA is positioned on the inner electrode 31.
The polishing head 51 may include a polishing head body 511 and a head support member 513. The substrate may be fixed to a bottom surface of the polishing head body 511. For example, the polishing head body 511 may use a vacuum pressure to adsorb the substrate on the bottom surface thereof. The polishing head body 511 may have a porous structure exposed on the bottom surface thereof. The head support member 513 may be coupled to the polishing head body 511. The head support member 513 may connect the polishing head body 511 to the polishing head driver 53.
The polishing head driver 53 may drive the polishing head 51 to move and/or rotate. For example, the polishing head driver 53 may place the polishing head 51 to the polishing pad PP. Alternatively, the polishing head driver 53 may rotate the polishing head 51 about an axis parallel to the first direction D1. This configuration may thus also rotate the substrate coupled to the bottom surface of the polishing head body 511. The polishing head driver 53 may include an actuator such as an electric motor or a hydraulic motor. In addition, the polishing head driver 53 may include a vacuum pump to provide the polishing head 51 with a vacuum pressure that adsorbs the substrate.
The slurry supply apparatus 7 may supply the polishing pad PP with slurry. The slurry supply apparatus 7 may include a supply nozzle 71 and a slurry storage tank 73. The supply nozzle 71 may be selectively disposed on a certain position on the polishing pad PP. The slurry may be discharged through the supply nozzle 71 onto the top surface of the polishing pad PP. The slurry storage tank 73 may supply the slurry to the supply nozzle 71. A bottom surface of the substrate may be polished with the slurry that is supplied from the slurry supply apparatus 7.
The conditioning apparatus 9 may polish a portion of the polishing pad PP. The conditioning apparatus 9 may include a conditioning supporter 91, a conditioning driver 93, and a conditioning disk 95. The conditioning supporter 91 may support the conditioning disk 95. For example, the conditioning disk 95 may be coupled to a bottom surface of the conditioning supporter 91. The conditioning driver 93 may selectively place the conditioning supporter 91 on the polishing pad PP. For example, the conditioning driver 93 may drive the conditioning supporter 91 to move in one or both of horizontal and vertical directions, and thus the conditioning supporter 91 may be disposed on the polishing pad PP. The conditioning driver 93 may include an actuator such as an electric motor or a hydraulic motor. The conditioning disk 95 may be detachably coupled to a lower portion of the conditioning supporter 91. The conditioning disk 95 may contact and polish the top surface of the polishing pad PP.
The polishing pad PP may be positioned on the platen 1. For example, the polishing pad PP may be detachably coupled to the platen 1. The polishing pad PP may have a circular shape when viewed in plan. For example, the polishing pad PP may have a disk shape whose center is coincident with the central axis AX1 of the platen 1. The polishing pad PP may polish the bottom surface of the substrate. As discussed above, the top surface of the polishing pad PP may have the polishing location PA at its region in contact with the substrate. The polishing pad PP will be further discussed in detail below.
Referring to
The voltage applying device 33 may include a voltage applying body 339, a first port 331, a second port 333, and a third port 335. The voltage applying body 339 may have therein a component configured to outwardly deliver a plurality of different voltages from each other. For example, the voltage applying body 339 may be provided therein with a first voltage applier for delivering a first voltage to the first electrode 311. In addition, the voltage applying body 339 may be provided therein with a second voltage applier for delivering a second voltage to the second electrode 313. The first port 331 may be connected to the first electrode 311. For example, the first voltage applier may be connected through the first port 331 to the first electrode 311. The second port 333 may be connected to the second electrode 313. The third port 335 may be connected to the third electrode 315.
The voltage delivery member 35 may include a first delivery member 351, a second delivery member 353, and a third delivery member 355. The first delivery member 351 may be connected through the first port 331 to the voltage applying device 33. The first voltage may be delivered from the voltage applying device 33 through the first delivery member 351 to the first electrode 311. The second delivery member 353 may be connected through the second port 333 to the voltage applying device 33. The second voltage may be delivered from the voltage applying device 33 through the second delivery member 353 to the second electrode 313. The second voltage may be different from the first voltage. The third delivery member 355 may be connected through the third port 335 to the voltage applying device 33. A third voltage may be delivered from the voltage applying device 33 through the third delivery member 355 to the third electrode 315. The third voltage may be different from the second voltage. One or more features of the voltage applying device 33 may be implemented with power circuitry.
Referring to
The platen 1 may include a platen body 11, a lower electrode 13, an upper electrode 15, and a connection member 17.
The platen body 11 may provide an internal space 1h. The platen body 11 may have a hollow cylindrical shape that surrounds the internal space 1h.
The lower electrode 13 may be coupled to a lower portion of the platen body 11. The lower electrode 13 may be exposed toward a lower portion of the platen 1. For example, the lower electrode 13 may be exposed on a bottom surface of the platen body 11 or the bottom surface 1b of the platen 1. The lower electrode 13 may be electrically connected to the connection electrode 2. The lower electrode 13 may be electrically connected through the connection electrode 2 to the inner electrode 31. The lower electrode 13 may be provided in plural. The plurality of lower electrodes 13 may be disposed spaced apart from each other. The plurality of lower electrodes 13 may be correspondingly electrically connected to a plurality of electrodes provided in the inner electrode 31. For convenience, the following description will focus on a single lower electrode 13.
The upper electrode 15 may be coupled to an upper portion of the platen body 11. The upper electrode 15 may be exposed toward an upper portion of the platen 1. For example, the upper electrode 15 may be exposed on a top surface of the platen body 11 or the top surface lu of the platen 1. Inventive concepts, however, are not limited thereto, and the upper electrode 15 may not be exposed, but may be embedded in the platen body 11. The upper electrode 15 may be electrically connected to the connection member 17. The upper electrode 15 may be electrically connected through the connection member 17 to the lower electrode 13. The upper electrode 15 may be provided in plural. The plurality of upper electrodes 15 may be disposed spaced apart from each other. The plurality of upper electrodes 15 may be correspondingly electrically connected to the plurality of lower electrodes 13. For convenience, the following description will focus on a single upper electrode 15.
The connection member 17 may electrically connect the lower electrode 13 to the upper electrode 15. The connection member 17 may be coupled to a top surface of the lower electrode 13 and to a bottom surface of the upper electrode 15. The connection member 17 may include a flexible material such as an electric wire, but inventive concepts are not limited thereto. The connection member 17 may be provided in plural. The plurality of connection members 17 may correspondingly electrically connect the plurality of lower electrodes 13 to the plurality of upper electrodes 15. For convenience, the following description will focus on a single connection member 17.
A voltage applied to the inner electrode 31 may be transferred to the upper electrode 15 through the connection electrode 2, the lower electrode 13, and the connection member 17. The upper electrode 15 may generate an electric field on the polishing pad PP.
Referring to
The first polishing area PA1 may have a circular shape. The first polishing area PA1 may have a center that is not coincident with that of a top surface PPu of the polishing pad (see PP of
The second polishing area PA2 may surround the first polishing area PA1. The second polishing area PA2 may have an annular shape. The second polishing area PA2 may be positioned on the second electrode (see 313 of
The third polishing area PA3 may surround the second polishing area PA2. The third polishing area PA3 may have an annular shape. The third polishing area PA3 may be positioned on the third electrode (see 315 of
Referring to
The electric field generation operation S4 may include an operation S41 of generating an electric field on a polishing location and an operation S42 of generating an electric field on a remaining area.
With reference to
Referring to
Referring to
Referring to
The electric field generation operation S41 may include allowing the electric field applying module 3 to generate an electric field on the polishing location PA. The voltage applying device 33 may supply the inner electrode 31 with a voltage to generate the electric field on the polishing location PA. For example, the voltage applied to the inner electrode 31 may be delivered to the upper electrode 15 through the connection electrode 2, the lower electrode 13, and the connection member 17 (see
The electric field generation operation S42 may include generating an electric field on an area other than the polishing location PA. For example, an electric field may be generated not only on the polishing location PA but also on a remaining area. The electric field generated on the polishing pad PP may be different from that generated on the remaining area. A detailed description thereof will be further discussed below with reference to
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with some embodiments of inventive concepts, an electric field may be separately adjusted for each area to control behavior of slurry particles. For example, it may be possible to control whether the slurry particles move toward a polishing pad or toward a substrate in a polishing location where the polishing pad and the substrate are in contact with each other. For more detail, behavior of the slurry particles may be separately controlled by using an inner electrode that includes a plurality of electrodes having concentrically circular shapes and by dividing the polishing location into a plurality of areas having different diameters. The substrate may thus be regionally controlled in its abrasion caused by the slurry particles. Accordingly, it may be possible to increase yield and substrate polishing efficiency.
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with some embodiments of inventive concepts, a voltage may be applied by using an electric field applying module positioned beneath a platen. As the inner electrode is spaced apart from and disposed beneath the platen, the inner electrode may not rotate even when the platen rotates. Therefore, it may be possible to fix the inner electrode to a certain position below the polishing location. Thus, while the platen is rotating, it may be possible to precisely control an electric field in a space below the substrate polished at the certain position. Hence, it may be possible to increase polishing efficiency. In addition, because the electrodes of the inner electrode are not affected by the rotation of the platen, it may be easy to separately control the electrodes. For example, because an electric field is generated by applying a voltage to the electrodes in a fixed state, the easy control may be achieved.
The following will omit explanation of components the same as or similar to those discussed with reference to
Referring to
The plurality of first split electrodes 311a may be coupled to the inner electrode body 310. The plurality of first split electrodes 311a may be arranged in a circumferential direction. The plurality of first split electrodes 311a may be collectively called a first electrode. For example, the first electrode may be a group of the plurality of first split electrodes 311a.
The plurality of second split electrodes 313a may be coupled to the inner electrode body 310. The plurality of second split electrodes 313a may be arranged in a circumferential direction. The plurality of second split electrodes 313a may surround the plurality of first split electrodes 311a. The plurality of second split electrodes 313a may be collectively called a second electrode. For example, the second electrode may be a group of the plurality of second split electrodes 313a.
The plurality of third split electrodes 315a may be coupled to the inner electrode body 310. The plurality of third split electrodes 315a may be arranged in a circumferential direction. The plurality of third split electrodes 315a may surround the plurality of second split electrodes 313a. The plurality of third split electrodes 315a may be collectively called a third electrode. For example, the third electrode may be a group of the plurality of third split electrodes 315a.
The plurality of fourth split electrodes 317a may be coupled to the inner electrode body 310. The plurality of fourth split electrodes 317a may be arranged in a circumferential direction. The plurality of fourth split electrodes 317a may surround the plurality of third split electrodes 315a. The plurality of fourth split electrodes 317a may be collectively called a fourth electrode. For example, the fourth electrode may be a group of the plurality of fourth split electrodes 317a.
The following will omit explanation of components the same as or similar to those discussed with reference to
Referring to
The following will omit explanation of components the same as or similar to those discussed with reference to
Referring to
The following will omit explanation of components the same as or similar to those discussed with reference to
Referring to
When viewed in plan, a region where the first electrode 311e overlaps the polishing location PA may be only the second polishing area PA2 and the third polishing area PA3. In this case, when viewed in plan, the first electrode 311e may not overlap the first polishing area PA1. When viewed in plan, a region where the third electrode 313e overlaps the polishing location PA may be only the third polishing area PA3. In this case, when viewed in plan, the third electrode 313e may overlap neither the first polishing area PA1 nor the second polishing area PA2. A first thickness w1 may be defined to indicate a maximum thickness in a radius direction of the region where the third electrode 313e overlaps the third polishing area PA3. The first thickness w1 may range from about 1 mm to about 8 mm. For example, the first thickness w1 may range from about mm to about 6 mm.
It is explained above that the platen electrode 31e includes three electrodes, but inventive concepts are not limited thereto. For example, the platen electrode 31e may include two electrodes or may include four or more electrodes.
Each of the first, second, and third electrodes 311e, 312e, and 313e may be divided into a plurality of electrodes that are split in a circumferential direction of the platen le. For example, as shown in
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with some embodiments of inventive concepts, an electric field may be precisely controlled by diving a polishing location into a plurality of areas having different diameters. For example, behavior of slurry particles may be adjusted by independently controlling an electric field beneath an edge region of a substrate. Therefore, it may be possible to separately manage an abrasion state at the edge region of the substrate. Accordingly, the substrate may improve in abrasion performance.
The following may omit explanation of components the same as or similar to those discussed with reference to
Referring to
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with inventive concepts, it may be possible to separately control an electric field for each area.
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with inventive concepts, it may be possible to separately control abrasion at an edge region of a substrate.
According to a substrate polishing apparatus, a substrate polishing system including the same, and a substrate polishing method using the same in accordance with inventive concepts, it may be possible to achieve a simple control of electric fields.
Effects of inventive concepts are not limited to the mentioned above, other effects which have not been mentioned above will be clearly understood to those skilled in the art from the following description.
Although some embodiments of inventive concepts have been described in connection with the accompanying drawings, it will be understood to those skilled in the art that various changes and modifications may be made without departing from the technical spirit and features of inventive concepts. It therefore will be understood that the embodiments described above are described for illustrative purposes and not for the purpose of limitation.
Number | Date | Country | Kind |
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10-2021-0142062 | Oct 2021 | KR | national |
This U.S. nonprovisional application claims priority under 35 U.S.0 § 119 to Korean Patent Application No. 10-2021-0142062 filed on Oct. 22, 2021 in the Korean Intellectual Property Office, the disclosure of which is hereby incorporated by reference in its entirety.