The present disclosure contains subject matter related to that disclosed in Japanese Priority Patent Application No. 2014-039080 filed with the Japan Patent Office on Feb. 28, 2014, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
An embodiment disclosed herein relates to a suction pad, a robot hand and a robot.
2. Description of the Related Art
In the related art, there is known a substrate transfer device that transfers a thin substrate such as a wafer or a glass substrate.
The substrate transfer device includes, e.g., a robot arm. The substrate transfer device transfers a substrate by moving the robot arm in a horizontal direction or other directions, while holding the substrate with a robot hand provided at a tip portion of the robot arm.
In the course of transferring the substrate, it is necessary to reliably hold the substrate and to prevent position shift of the substrate. Thus, there is proposed a robot which includes a vacuum-suction-type suction pad provided at a robot hand and which transfers a substrate while holding a substrate by suction through the suction pad (see, e.g., Japanese Patent Application Publication No. 2007-53313).
In accordance with an aspect of the disclosure, there is provided a suction pad which includes a pad portion for holding a target object by suction and having a peripheral edge portion provided with a first connection end portion and a second connection end portion which are positioned to be opposite to each other across a center of the pad portion, the first connection end portion, the second connection end portion and the center being arranged on a straight line, and a first and a second fixing portion provided at positions spaced apart from the pad portion so as to be opposite to each other across the pad portion and configured to fix the pad portion. The suction pad further includes a first support portion having an extension length larger than a spaced-apart distance between the pad portion and the first fixing portion, the first support portion being configured to connect the first connection end portion with the first fixing portion, and a second support portion having an extension length larger than a spaced-apart distance between the pad portion and the second fixing portion, the second support portion being configured to connect the second connection end portion with the second fixing portion.
An embodiment of a suction pad, a robot hand and a robot disclosed herein will now be described in detail with reference to the accompanying drawings. The present disclosure is not limited to the embodiment to be described below.
Hereinafter, description will be made by taking, as an example, a case where the robot is a substrate transfer robot for transferring a wafer as an object to be transferred. The wafer is designated by reference symbol “W”. In the following description, each of the rigid elements which constitute a mechanical structure and which can make movement relative to each other will be referred to as a “link”. The “link” will be often referred to as an “arm”. In addition, the robot hand will be referred to as a “hand”.
First, the configuration of a robot 1 according to an embodiment will be described with reference to
For the sake of making the description readily understandable, a three-dimensional rectangular coordinate system including a Z-axis whose positive direction extend vertically upward and whose negative direction extends vertically downward is indicated in
In the following description, for the purpose of convenience in description, the positional relationship between the respective parts of the robot 1 will be described under the assumption that the swing position of the robot 1 and the orientation of fingers are in the states shown in
In the following description, it is sometimes the case that only some of a plurality of components are designated by reference symbols with the remaining components not given any reference symbol. In this case, it is assumed that some of the components accompanying reference symbols are identical in configuration with the remaining components.
As shown in
The base 2 is a base unit of the robot 1 and is fixed to a floor surface or a wall surface. In some cases, the base unit is fixed to another device through the upper surface thereof. The lifting/lowering unit 3 is installed so that it can slide in a vertical direction (a Z-axis direction) with respect to the base 2 (see a double-head arrow a0 in
The first joint unit 4 is a rotary joint for rotating about an axis a1. The first arm 5 is rotatably connected to the lifting/lowering unit 3 through the first joint unit 4 (see a double-head arrow around the axis a1 in
The second joint unit 6 is a rotary joint for rotating about an axis a2. The second arm 7 is rotatably connected to the first arm 5 through the second joint unit 6 (see a double-head arrow around the axis a2 in
The third joint unit 8 is a rotary joint for rotating about an axis a3. The hand 10 is rotatably connected to the second arm 7 through the third joint unit 8 (see a double-head arrow around the axis a3 in
The robot 1 is equipped with a drive source (not shown) such as a motor or the like. Each of the first joint unit 4, the second joint unit 6 and the third joint unit 8 is rotated by the operation of the drive source.
The hand 10 is an end effector that vacuum-sucks and holds a wafer W. Details of the configuration of the hand 10 will be described later with reference to
For example, a plurality of hands 10 may be installed in an overlapping relationship about the axis a3 so that the hands 10 can independently rotate about the axis a3.
The robot 1 transfers a wafer W using the combination of the up and down operation of the lifting/lowering unit 3 and the rotating operations of the respective arms 5 and 7 and the hand 10. These operations are executed by instructions from a control device 20 which is connected to the robot 1 through a communication network so that they can make communication with each other.
The control device 20 is a controller that controls operations of the robot 1. For instance, the control device 20 instructs the operation of the aforementioned drive source. Responsive to the instructions transmitted from the control device 20, the robot 1 rotates the drive source by an arbitrary angle, thereby rotating the arm unit.
This operation control is executed based on teaching data pre-stored in the control device 20. However, in a case where the control device 20 is connected to an upper device 30 in a manner that they can make communication with each other, the teaching data may be obtained from the upper device 30.
Next, the configuration of the hand 10 will be described with reference to
As shown in
The plate support portion 11 is connected to the third joint unit 8 and is configured to support the plate 12. The plate 12 is a member serving as a base of the hand 10 and is made of ceramic or the like. In
The suction pads 13 are members that vacuum-suck and hold the wafer W on the hand 10. In the present embodiment, three suction pads 13 are installed in the positions shown in
The vacuum path 14 is a suction route that extends from the respective suction pads 13 to a vacuum source (not shown). For example, as shown in
Examples of the shape of a warp generated in the wafer W includes a so-called “dome shape” in which the wafer W is gradually raised over the center C, a so-called “bowl shape” in which the wafer W is gradually depressed over the center C, and a “random shape” in which the wafer W has the dome shape and the bowl shape in combination. However, in reality, it will be sufficient to assume that one of the “dome shape” and the “bowl shape” is generated in the local area of the wafer W corresponding to each of the suction pads 13. For that reason, the behavior of each of the suction pads 13 will now be described by taking, as an example, a case where the warp of the wafer W has the “dome shape” or the “bowl shape”.
That is to say, it can be said that the wafer W takes a warped shape having a bending direction extending in a radial direction. In the present embodiment, even if the wafer W is warped, the suction pads 13 are caused to conform to the wafer W, thereby reliably holding the wafer W by vacuum-suction.
Next, the configuration of each of the suction pads 13 will be described in detail. In the following description, among the suction pads 13 shown in
The suction pad 13 may be made of various kinds of materials such as a resin and the like. For example, the material of the suction pad 13 preferably has flexibility so that the suction pad 13 can conform to the warped wafer W.
Since there is a likelihood that the suction pad 13 makes contact with the wafer W in a high temperature state, it is preferred that the suction pad 13 is superior in heat resistance. As one example, a polyimide resin or the like may be suitably used as the material of the suction pad 13. In the present embodiment, it is assumed that the suction pad 13 is one-piece molded through the use of a polyimide resin.
The pad portion 13a is a portion for holding a target object by suction. The pad portion 13a includes a contact portion 13aa, a major surface portion 13ab, a suction hole 13ac and a peripheral edge portion 13ad. The pad portion 13a further includes connection end portions 13ae provided in the peripheral edge portion 13ad to which the support portions 13c are connected as will be described later. The contact portion 13aa is a portion which makes contact with the wafer W, i.e., a target object. The major surface portion 13ab is a portion which serves as a so-called base plate of the suction pad 13. The outer periphery of the major surface portion 13ab is surrounded by the contact portion 13aa. Although the major surface portion 13ab having a substantially circular shape is illustrated in
The suction hole 13ac is formed in the central region of the major surface portion 13ab. The suction hole 13ac allows the space surrounded by the contact portion 13aa to communicate with the vacuum source through a seal member 15 (see
The fixing portions 13b are installed in positions spaced apart from the pad portion 13a so as to face each other across the pad portion 13a. The fixing portions 13b are a pair of portions for fixing the pad portion 13a. Each of the fixing portions 13b has a through-hole 13ba into which a fastening member SC (to be described later) such as a bolt or a screw is inserted. While the fixing portions 13b having a substantially circular shape are illustrated in
The support portions 13c are installed in pair and are configured to interconnect the connection end portions 13ae existing on a center axis line ax-c′ of the pad portion 13a and the fixing portions 13b. Each of the support portions 13c has an “extension length” larger than the spaced-apart distance d between the pad portion 13a and each of the fixing portions 13b. The term “extension length” used herein refers to the length which extends along the shape of an outline from one end to the other end of each of the support portions 13c.
For example,
In this case, if the pad portion 13a has a substantially circular shape as shown in
The support portions 13c are preferably installed on the circumference of the same circle CC. Specifically, as shown in
Next, description will be made on an attachment structure of the suction pad 13.
As shown in
The seal member 15 is installed between the suction pad 13 and the plate 12. The seal member 15 is an elastic body having a substantially annular shape and is made of, e.g., a silicon resin. The seal member 15 is formed so as to have a height h1 which is larger than a gap h2 between the suction pad 13 and the plate 12 available when the suction pad 13 is attached to the plate 12.
As shown in
Use of the fastening members SC makes it possible to attach the suction pad 13 to the plate 12 without having to use an adhesive agent. Accordingly, it is possible to obtain an effect of preventing organic substances contained in an adhesive agent from being volatilized and affecting a product when a wafer W is kept at a high temperature. As shown in
Since the seal member 15 has a height h1 which is larger than a gap h2 between the suction pad 13 and the plate 12, the seal member 15 is compressed in a crushed state. This makes it possible to reliably seal a clearance between the suction holes 13ac and 12a, thereby securing an air-tight space.
When the suction pad 13 is attached in this way, a space is formed below the support portions 13c. This is because the annular wall portion 12c is formed to have an inner diameter larger than an outer diameter of a substantially annular shape of the support portions 13c. This makes it possible to apply elasticity to the support portions 13c by keeping free the support portions 13c extending from one end to the other end thereof. Thus, the suction pad 13 can be easily deformed in conformity with the shape of a wafer W.
While a case where the pad portion 13a is supported on the plate 12 using the seal member 15 has been taken as an example, the present disclosure is not limited thereto. For example, the pad portion 13a may be supported by an annular support portion (not shown) annularly erected along the periphery of the suction hole 12a of the plate 12.
While there has been taken an attachment example which makes use of the fastening members SC, the fixing portions 13b may be configured so that the suction pad 13 can be attached to the plate 12 without having to use the fastening members SC. Now, description will be made on a modified example of the fixing portions 13b.
As shown in
As shown in
The suction pad 13′ is attached to the plate 12 by inserting the split-end pin portions 13bb into the through-holes 12d. Since the split-end pin portions 13bb have elasticity so as to be expanded in a free state and have the barbs formed in the head portions thereof, the suction pad 13′ can be fastened to the plate 12 without having to use a tool. That is to say, the suction pad 13′ can be attached to the plate 12 with ease. This enables an end user to efficiently perform a pad replacing work on the spot.
Just like the case where the fastening members SC are used, the suction pad 13′ can be attached to the plate 12 without having to use an adhesive agent. It is therefore possible to prevent organic substances contained in an adhesive agent from being volatilized and affecting a product.
Turning back to the description of the suction pad 13, an arrangement example of the suction pad 13 and the movement thereof will now be described.
As shown in
By virtue of this arrangement, as shown in
As described above and as shown in
For that reason, the support portions 13c are given elasticity larger than that available when the pad portion 13a and the fixing portions 13b are directly connected at a length equal to the spaced-apart distance d. Consequently, the support portions 13c support the entirety of the suction pad 13 in a so-called easily movable state.
In other words, the support portions 13c of the suction pad 13 according to the present embodiment are configured so that the suction pad 13 can be easily twisted about the center axis ax-c by the elasticity given to the support portions 13c. The flexibility of the suction pad 13 and the elasticity of the seal member 15 act in generating a torsional force at this time. This enables the suction pad 13 to make tilting movement with ease.
Accordingly, even if the wafer W is warped, the suction pad 13 can easily conform to the wafer W. That is to say, it is possible to reliably hold the wafer W by suction.
The shape of the suction pad 13 is not limited to the example described thus far. Next, modified examples of the suction pad 13 will be described with reference to
In case of this suction pad 13A, it is preferred that the suction pad 13A is installed such that a major axis thereof extends along the center axis ax-c described above. This enables the suction pad 13A to effectively conform, in a minor axis direction, to the wafer W which takes a warp form having a warp direction extending in a radial direction, such as a dome shape or a bowl shape.
Specifically, it can be said that a so-called wafer W has a small warp amount in a direction substantially orthogonal to the radial direction and has a large warp amount in the radial direction. If the minor axis direction of the suction pad 13A is arranged to extend along the radial direction, the warp amount of the wafer W becomes smaller on the suction pad 13A. That is to say, the suction pad 13A can conform to the wafer W without having to move largely. Accordingly, leak is hardly generated during vacuum suction. This makes it possible to reliably hold the wafer W by suction.
While there has been taken an example in which the support portions 13c are installed so as to go around and extend along the outer circumference of the pad portion 13a, the support portions 13c may not go around and extend along the outer circumference of the pad portion 13a.
As shown in
Even in this case, each of the support portions 13c has an “extension length” larger than the spaced-apart distance d between the pad portion 13a and each of the fixing portions 13b (see
As described above, the suction pad according to the present embodiment includes a pad portion, a pair of fixing portions and a pair of support portions. The pad portion holds a target object by suction. The fixing portions are installed at positions spaced apart from the pad portion so as to face each other across the pad portion. The fixing portions serve as fixing ends for fixing the pad portion.
Each of the support portions has an extension length larger than a spaced-apart distance between the pad portion and each of the fixing portions. Each of the support portions interconnects each of connection end portions of the pad portion existing on a center axis and each of the fixing portions.
According to the suction pad of the present embodiment, the robot hand provided the suction pad, and the robot provided with the robot hand, it is possible to reliably hold a substrate by suction even when the substrate is warped.
As an example, in case of the split-end pin portion described in the aforementioned embodiment, a conductor may be drawn from the plate support portion. This can contribute to prevention of static charge of a wafer. It is therefore possible to prevent particles or the like from adhering to the wafer.
In the embodiment described above, the substantially rounded rectangular shape is taken as an example of the shape of the major surface portion of the pad portion. Alternatively, the shape of the major surface portion may be an oval shape which includes an elliptical shape.
In the embodiment described above, there has been described a single-arm robot by way of example. However, the present disclosure may be applied to a dual-arm robot or a multi-arm robot.
In the embodiment described above, there has been described an example where the target object is a wafer. However, the target object is not limited thereto but may be any thin substrate. In this regard, the kind of the substrate does not matter. The substrate may be, e.g., a glass substrate for a liquid crystal panel display.
In case of the glass substrate, the aforementioned radial direction refers to a radial direction of a concentric circle virtually drawn about the center of the target object or a direction radially extending from the center of the target object. The target object may not be a substrate as long as it is a thin workpiece.
In the embodiment described above, description has been made by taking, as an example, a case where the robot is a substrate transfer robot for transferring a substrate such as a wafer or the like. However, the robot may be a robot for performing a work other than a transfer work. For example, the robot may be an assembling robot that performs a specified assembling work while holding a thin workpiece by vacuum-suction through the use of a hand provided with a suction pad.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2014-039080 | Feb 2014 | JP | national |