The present disclosure relates to the technical field of circuit board processing device, in particular to a surface treatment device.
The statements here only provide background information related to the present disclosure, and do not necessarily constitute prior art. When the circuit board is manufactured, it is generally necessary to use a surface treatment device to process the circuit board such as etching, stripping, and cleaning. When a surface of the circuit board is treated, a spray method is generally configured to spray liquid on the circuit board. At present, the spray method is divided into horizontal spray and vertical spray. Horizontal spray is to place the circuit board on a horizontal transfer line, and the spray pipe is arranged on a horizontal surface, and the nozzles on the spray pipe spray downward to the circuit board. The vertical spray is to set the circuit board vertically, and the spray pipe is arranged on a vertical surface, and the nozzle on the spray pipe sprays liquid medicine on the vertical circuit board. Due to the horizontal spray, the liquid medicine on the circuit board often cannot flow out in time, which will affect the processing accuracy; therefore, most of high-quality circuit boards are processed by the vertical spray. In order to make the liquid medicine cover the entire circuit board well, a rotation structure is generally provided in the surface treatment device that uses the vertical spray to drive the spray pipe to swing around a vertical axis. However, when the spray pipe swings around the vertical axis, the liquid medicine sprayed from the nozzle will be sprayed on the printed circuits obliquely, which will cause greater impact on sides of the circuits and affect the quality of the circuits.
The purpose of the embodiments of the present disclosure is to provide a surface treatment device, which aims to solve the problem in the related art that the spray pipe in the surface treatment device swings around the vertical axis, the side of the circuit will be subject to greater impact, which will affect the quality of the circuit.
In order to address the above technical problem, an aspect of the present disclosure provides a surface treatment device, including:
a frame;
a disc hanger for holding a circuit board;
two support wheels, supported on the frame, for supporting the disk hanger;
a rotation drive mechanism, supported on the frame, for driving the disk hanger supported on the two support wheels to rotate;
a vertical spray rack for spraying liquid medicine on the circuit board on the disk hanger; and
a lift mechanism, installed on the frame, for driving the vertical spray rack up and down;
the vertical spray rack is installed on the lift mechanism.
In an optional embodiment, the surface treatment device includes two vertical spray racks, the two vertical spray racks are provided side by side on both sides of the disk hanger; the lift mechanism includes lift rods connected to the two vertical spray racks respectively, a guide base for guiding the lift rod up and down, and a lift drive mechanism for driving the lift rod up and down; and the lift drive mechanism is installed on the frame, the guide base is installed on the frame, and the lift rod is slidably installed on the frame.
In an optional embodiment, the lift drive mechanism includes a push rod, a support for supporting a middle of the push rod, a rocker for driving one end of the push rod up and down, an eccentric wheel for driving the rocker to swing and a rotation drive assembly for driving the eccentric wheel to rotate; and both ends of the push rod are hinged and connected to the lift rods corresponding to the vertical spray racks, the rotation drive assembly is installed on the frame, the support is installed on the frame, and the middle of the push rod is hinged and connected to the support.
In an optional embodiment, the rotation drive assembly includes a rotation shaft for supporting the eccentric wheel, a drive shaft for driving the rotation shaft to rotate, a direction changer connecting the drive shaft with the rotation shaft, and a lift motor for driving the drive shaft to rotate; and the lift motor is installed on the frame, the drive shaft and the rotation shaft are rotatably installed on the frame.
In an optional embodiment, the lift drive mechanism includes a plurality of push rods and a plurality of supports for supporting the push rods; both ends of each of the push rods are hinged with the lift rods, and the lift rods at both ends of each of the push rods are respectively connected to the two vertical spray racks; and the lift drive mechanism further includes a connection rod, one end of each of the push rods is hinged with the connection rod, and the rocker is hinged with the connection rod.
In an optional embodiment, the lift mechanism further includes an elastic pusher for elastically pushing a corresponding lift rod upward; and an upper end of the elastic pusher is fixedly connected to the corresponding lift rod, and a lower end of the elastic pusher is supported on the frame.
In an optional embodiment, the surface treatment device further includes:
guide rails respectively provided on both sides of the two support wheels, for guiding transmission of the disk hanger;
a guide bar installed on the frame for supporting an upper side of the disk hanger; and
two lifters installed on the frame for driving the two support wheels up and down respectively; the two support wheels are respectively installed on the two lifters.
In an optional embodiment, each of the two lifters includes a support base slidably mounted on the frame, an eccentric cam for pushing the support base up and down, and a rotator for driving the eccentric cam to rotate; and the rotator is installed on the frame, and each of the support wheels is rotatably installed on the corresponding support base.
In an optional embodiment, each of the two lifters further includes an elastic puller for pulling the support base down, an upper end of the elastic puller is connected to the support base, and a lower end of the elastic puller is connected to the frame.
In an optional embodiment, the rotation drive mechanism includes a drive wheel for cooperating with the two support wheels to clamp the disk hanger and drive the disk hanger to rotate, and a rotation assembly for driving the drive wheel to rotate, the drive wheel is rotatably mounted on the frame, and the rotation assembly is supported on the frame.
In an optional embodiment, the rotation drive mechanism further includes an auxiliary wheel for cooperating with the drive wheel to press against the disk hanger, and the auxiliary wheel is rotatably mounted on the frame.
In an optional embodiment, the rotation assembly includes a rotation motor, a gear train connected to the drive wheel, and a chain transmission structure for connecting the gear train with the drive wheel, the drive wheel is rotatably mounted on the frame, and the rotation motor is supported on the frame.
In an optional embodiment, the vertical spray rack includes a plurality of spray pipes arranged on a vertical surface and a bracket for supporting each of the spray pipes, a plurality of nozzles are installed on each of the spray pipes, and the bracket is connected to the lift mechanism.
In an optional embodiment, each of the spray pipes is arranged vertically, and the plurality of spray pipes are arranged in a horizontal direction.
In an optional embodiment, the surface treatment device further includes a slag filter device for filtering and recovering the liquid medicine.
The beneficial effects of the surface treatment equipment provided by the embodiments of the present disclosure are: compared with the related art, in the present disclosure, a vertical spray rack is provided to achieve vertical spray. The support wheel and the rotation drive mechanism are provided to drive the disk hanger to rotate, and the lift mechanism is provided to push the vertical spray rack to move up and down. Thereby, the liquid medicine sprayed by the vertical spray rack can well cover the circuit board on the disc hanger to treat the surface of the circuit board. In addition, the circuit board can be prevented from being impacted by the side, so as to ensure the production quality of the circuit board.
In order to more clearly illustrate the embodiments of the present disclosure, drawings used in the embodiments will be briefly described below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. It will be apparent to those skilled in the art that other figures can be obtained according to the structures shown in the drawings without creative work.
In order to make the technical problems to be solved by the present disclosure, technical solutions, and beneficial effects clearer, the present disclosure will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present disclosure, and are not intended to limit the present disclosure.
It should be noted that when an element is referred to as being “fixed to” or “provided on” another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it can be directly connected to the other element or indirectly connected to the other element.
In the description of the present disclosure, “a plurality of” means two or more than two, unless otherwise specifically defined. The meaning of “several” is one or more than one, unless otherwise specifically defined.
In the description of the present disclosure, it should be understood that the orientation or positional relationship indicated by the terms “center”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “up”, “down”, “inner”, “outer” etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure.
In the description of the present disclosure, it should be understood that unless otherwise specified and restricted, the terms “install”, “connect” and “connected” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; or it can be a communication between two elements or an interaction relationship between two elements. For those ordinary skilled in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
The reference to “one embodiment”, “some embodiments” or “embodiments” described in the specification of the present disclosure means that one or more embodiments of the present disclosure include a specific feature, structure, or characteristic described in conjunction with the embodiment. Thus, the phrases “in one embodiment”, “in some embodiments”, “in another embodiments”, “in some other embodiments”, etc. appearing in this specification do not necessarily all refer to the same embodiment, but mean “one or more but not all embodiments”, unless it is specifically emphasized otherwise. In addition, in one or more embodiments, specific features, structures, or characteristics may be combined in any suitable manner.
As shown in
Compared with the related art, in the present disclosure, a vertical spray rack 20 is provided to achieve vertical spray. The support wheel 51 and the rotation drive mechanism 60 are provided to drive the disk hanger 40 to rotate, and the lift mechanism 30 is provided to push the vertical spray rack 20 to move up and down. Thereby, the liquid medicine sprayed by the vertical spray rack 20 can well cover the circuit board on the disc hanger 40 to treat the surface of the circuit board. In addition, the circuit board can be prevented from being impacted by the side, so as to ensure the production quality of the circuit board.
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, the lifter 52 further includes an elastic puller 524 for pulling the support base 521 down. An upper end of the elastic puller 524 is connected to the support base 521, and a lower end of the elastic puller 524 is connected to the frame 11. The support base 521 resists the eccentric cam 522 through the elastic puller 524, which is convenient for the eccentric cam 522 to push the support base 521 up and down. In an embodiment, the elastic puller 524 is a spring. In some embodiments, the elastic puller 524 may be an elastic cord.
In some embodiments, the lifter 52 may include a support rod for supporting the support wheel 51 and a lift structure for driving the support rod up and down. The lift structure can be an air cylinder, a screw nut mechanism, etc. The lift structure can be installed on the top of the frame 11, and it can also prevent the processing liquid on the circuit board from falling on the lift structure.
The loading and unloading process of the disk hanger 40 in the embodiment of the present disclosure is as follows:
As shown in
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, each of the spray pipes 21 is arranged vertically, and a plurality of spray pipes 21 are arranged in a horizontal direction, so as to realize the arrangement of each of the nozzles 23 on a vertical surface. Of course, in some embodiments, each of the spray pipes 21 can also be arranged horizontally, and a plurality of spray pipes 21 are arranged in a vertical direction, or each of the nozzles 23 can be arranged on a vertical surface.
In an embodiment, the lift mechanism 30 may be a linear movement mechanism such as a screw nut mechanism, a linear motor, an air cylinder, etc., to directly drive the vertical spray rack 20 up and down.
In an embodiment, as shown in
In an embodiment, as shown in
In an embodiment, the elastic ejector 311 is an elastic telescopic tube, such as a corrugated tube with elastic telescoping performance, or an elastic telescopic rubber tube. In some embodiments, the elastic ejector 311 may also be a spring, or an elastic rubber cylinder with a spring skeleton.
In an embodiment, as shown in
In an embodiment, the rotation drive assembly 39 includes a rotation shaft 394, a drive shaft 392, a direction changer 393 and a lift motor 391. The eccentric wheel 36 is mounted on the rotation shaft 394, and is supported by the rotation shaft 394 and drives the eccentric wheel 36 to rotate. The direction changer 393 connects the drive shaft 392 and the rotation shaft 394. The lift motor 391 is connected to the drive shaft 392 to drive the drive shaft 392 to rotate, and then the rotation shaft 394 is driven to rotate through the direction changer 393, which in turn drives the eccentric wheel 36 to rotate. This structure can facilitate the position layout of the lift motor 391. The direction changer 393 may use a bevel gear structure or a worm gear structure or the like. In some embodiments, it is also possible to directly use the lift motor 391 to drive the eccentric wheel 36 to rotate, or to use the lift motor 391 to drive the rotation shaft 394 to rotate.
In an embodiment, the lift drive mechanism 33 includes a plurality of push rods 34 and a plurality of supports 35. The support 35 and the push rod 34 are in one-to-one correspondence. Both ends of each push rod 34 are respectively hinged with lift rods 31. The lift rods 31 at both ends of each push rod 34 are respectively connected to two vertical spray racks 20 to more stably support each vertical spray rack 20 and smoothly drive the vertical spray racks 20 to move up and down. The lift drive mechanism 33 further includes a connection rod 38, one end of each push rod 34 is hinged with the connection rod 38, and the rocker 37 is hinged with the connection rod 38. Thus, the connection rod 38 is driven up and down by the rocker 37, and the push rods 34 are driven to swing synchronously, so as to drive the vertical spray racks 20 to move up and down smoothly.
In some embodiments, a plurality of lift rods 31 are connected to each vertical spray rack 20. The lift drive mechanism 33 further includes a connection rod 38 respectively connected to a plurality of lift rods 31 corresponding to each vertical spray rack 20, and both ends of the push rod 34 are hinged to the two connection rods 38 respectively. This structure can also drive the lift rods 31 corresponding to the vertical spray racks 20 up and down synchronously, so as to ensure the vertical spray racks 20 up and down smoothly. In addition, in some embodiments, only one push rod 34 may be provided to simplify the structure.
In an embodiment, as shown in
In one embodiment, as shown in
The surface treatment device 100 of the embodiment of the present disclosure may be an etching device for etching the circuit board, may be a cleaning device for cleaning the circuit board, or may be a film removal device for removing the film of the circuit board. Of course, when spraying is required in the circuit board treatment process, the surface treatment device 100 of the present disclosure can also be used.
As shown in
In this embodiment, the rotation assembly 63 includes a rotation motor 631 and a chain transmission structure 632 connecting the rotation motor 631 and the drive wheel 61. The use of the chain transmission structure 632 can facilitate the layout of the position of the rotation motor 631 and reduce the installation accuracy. Compared with the first embodiment, this structure simplifies the structure of the rotation assembly 63.
In an embodiment, the rotation drive mechanism of the disk hanger 40 further includes an auxiliary wheel 62. The auxiliary wheel 62 is rotatably mounted on the frame 11. When the two support wheels 51 drive the disk hanger 40 to rise, the auxiliary wheel 62 can cooperate with the drive wheel 61 to press the disk hanger 40 to better position the disk hanger 40, thereby making the drive wheel 61 better press against the disc hanger 40, so that when the drive wheel 61 drives the disc hanger 40 to rotate, the auxiliary wheel 62 will rotate with the disk hanger 40 to ensure the smooth and flexible rotation of the disk hanger 40; in addition, compared with the first embodiment, this structure simplifies the structure, facilitates assembly and reduces costs.
The other structures of the surface treatment device 100 of this embodiment are the same as the other structures of the surface treatment device 100 of the first embodiment, and will not be repeated here.
As shown in
In this embodiment, the surface treatment device 100 further includes a slag filter device 70, which can filter the recovered liquid medicine to filter out the slag, impurities, etc. in the recovered liquid medicine. The surface treatment device 100 can be used as a de-filming device for circuit board treatment, and the slag filter device 70 can filter the slag film in the liquid medicine.
The other structures of the surface treatment device 100 of this embodiment are the same as the other structures of the surface treatment device 100 of the first embodiment, and will not be repeated here.
The above are only optional embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modification, equivalent replacement and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
Number | Date | Country | Kind |
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202010612375.9 | Jun 2020 | CN | national |
This application is a Continuation Application of PCT Application No. PCT/CN2020/107621, filed on Aug. 7, 2020, claims priority to Chinese Application No. 202010612375.9, filed on Jun. 30, 2020, entitled “SURFACE TREATMENT DEVICE”, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2020/107621 | Aug 2020 | US |
Child | 17032293 | US |