Patent Application
20170269161
Embodiments of the present invention relate to a synthetic test circuit for performing an electrical test on a device under test, in particular a synthetic test circuit for performing an electrical test on a switching element for use in high voltage direct current (HVDC) power transmission.
It is known to employ a synthetic test circuit to test a switching element for use in HVDC power transmission. The term “synthetic” is used to describe the test circuit because the test circuit does not form part of an actual HVDC station converter, i.e. the switching element under test is not connected into the actual HVDC station converter which transfers significant real power.
According to an aspect of the invention, there is provided a synthetic test circuit, for performing an electrical test on a device under test, comprising a terminal connectable to the device under test; a voltage injection circuit operably connected to the terminal, the voltage injection circuit including a voltage source, the voltage source including a chain-link converter, the chain-link converter including a plurality of modules, each module including at least one energy storage device; and a controller being configured to operate each module of the voltage injection circuit to selectively bypass the or each corresponding energy storage device and insert the or each corresponding energy storage device into the chain-link converter so as to generate a voltage across the chain-link converter and thereby operate the voltage injection circuit to inject a unidirectional voltage waveform into the device under test.
According to a further aspect of the invention, there is provided a synthetic test circuit, for performing an electrical test on a device under test, comprising a terminal connectable to the device under test; a voltage injection circuit operably connected to the terminal, the voltage injection circuit including a voltage source, the voltage source including a chain-link converter, the chain-link converter including a plurality of modules, each module including a plurality of module switches connected with at least one energy storage device; and a controller being configured to operate each module of the voltage injection circuit to selectively bypass the or each corresponding energy storage device and insert the or each corresponding energy storage device into the chain-link converter so as to generate a voltage across the chain-link converter and thereby operate the voltage injection circuit to inject a unidirectional voltage waveform into the device under test.
The structure of the chain-link converter (which may, for example, comprise a plurality of series-connected modules) permits build-up of a combined voltage across the chain-link converter, which is higher than the voltage available from each of its individual modules, via the insertion of the energy storage devices of multiple modules, each providing its own voltage, into the chain-link converter. In this manner the chain-link converter is capable of providing a stepped variable voltage source, which permits the generation of a voltage waveform across the chain-link converter using a step-wise approximation. As such the chain-link converter is capable of providing complex voltage waveforms to enable the voltage injection circuit to inject a wide range of unidirectional voltage waveforms into the device under test, and so enables the synthetic test circuit to readily and reliably create test voltage conditions that are identical or closely similar to actual in-service voltage conditions. More particularly the operation of the voltage injection circuit to inject a unidirectional voltage waveform into the device under test permits the synthetic test circuit to readily and reliably create test unidirectional voltage conditions that are identical or closely similar to actual in-service unidirectional voltage conditions.
In addition the capability of the chain-link converter to generate a voltage waveform thereacross using a step-wise approximation allows the voltage injection circuit to inject unidirectional voltage waveforms of varying levels into the device under test, and thus renders the synthetic test circuit capable of electrically testing various devices across a wide range of device ratings.
Furthermore the modular arrangement of the chain-link converter means that the number of modules in the chain-link converter can be readily scaled up or down to modify the voltage capability of the chain-link converter to match the testing requirements of the device under test, without having to make significant changes to the overall design of the synthetic test circuit.
The provision of the chain-link converter in the voltage injection circuit therefore results in a synthetic test circuit that is not only capable of performing high quality electrical testing, but also has the flexibility to perform an electrical test on a broad range of devices with different device ratings.
In an embodiment of the invention, the voltage source may be a unidirectional voltage source. The provision of the unidirectional voltage source in the voltage injection source results in a synthetic test circuit that is specifically optimised for injecting a unidirectional voltage waveform into the device under test.
The structure of each module of the chain-link converter of the voltage injection circuit may vary to meet the testing requirements of the device under test.
Each module of the voltage injection circuit may include a plurality of module switches connected with the or each energy storage device to define a unipolar module that can provide zero or positive voltages.
In an embodiment, each module of the voltage injection circuit may include a plurality of module switches connected in parallel with an energy storage device in a half-bridge arrangement to define a unipolar module that can provide zero or positive voltages.
Further each module of the voltage injection circuit may include a plurality of module switches connected in parallel with an energy storage device in a half-bridge arrangement to define a 2-quadrant unipolar module that can provide zero or positive voltages and can conduct current in two directions.
In embodiments of the invention, the synthetic test circuit may further include a current injection circuit operably connected to the terminal, the current injection circuit including a current source, the current source including a chain-link converter, the chain-link converter including a plurality of modules, each module including at least one energy storage device. In such embodiments the controller may be configured to operate each module of the current injection circuit to selectively bypass the or each corresponding energy storage device and insert the or each corresponding energy storage device into the chain-link converter so as to generate a voltage across the chain-link converter and thereby operate the current injection circuit to inject a current waveform into the device under test.
In a similar fashion to that of the voltage injection circuit, the structure of the chain-link converter enables the current injection circuit to inject a wide range of current waveforms into the device under test, and so enables the synthetic test circuit to readily and reliably create test current conditions that are identical or closely similar to actual in-service current conditions.
Conventional synthetic test circuits utilise large capacitors, large inductors and high power switches, where the inductors and capacitors are arranged to operate at a single defined resonant frequency (as set by the component values). Using the conventional synthetic test circuit in a resonant mode enables high voltage or high current to be created within the resonant circuit which is directed towards a test object. This approach relies on an oscillatory exchange of energy between an inductor and a capacitor such that at zero current all the inductor energy is transferred to the capacitor and at zero voltage all the capacitor energy is transferred to the inductor.
In the synthetic test circuit, the use of the chain-link converter in the injection circuit to develop test current and/or voltage waveforms relies on a completely different mode of operation to that of the conventional synthetic test circuit. More specifically, the current waveform injected into the device under test is indirectly controlled by the voltage generated by the chain-link converter, the voltage waveform injected into the device under test is directly controlled by the voltage generated by the chain-link converter, and there is no requirement for a mass exchange of energy between an inductor and a capacitor.
Furthermore the chain-link converter may include transistors which have a significantly lower current rating than the device under test, such as a thyristor valve. When using the chain-link converter in the current injection circuit, the mismatch in current rating between the transistors and the device under test can be addressed through various techniques, such as complex paralleling and current sharing. Also, a chain-link converter is normally operated such that the chain-link converter as a whole undergoes a net zero energy exchange and module rotation can be utilised in order to ensure that its energy storage devices are charged to a desired value.
In addition, with regard to the synthetic test circuit, the frequency and shape of the current waveform and/or voltage waveform applied to the device under test can be highly variable through their control based on the finite voltage steps available from the chain-link converter, and so the controllability of the chain-link converter permits the application of realistic conditions to the device under test. On the other hand, in the conventional synthetic test circuit, the resonant circuit is limited in the shapes of the waveforms that can be applied to a test object and hence is only capable of providing lesser approximations of in-service conditions.
In embodiments employing the use of a current injection circuit, the controller may be configured to operate each module of the current injection circuit to selectively bypass the or each corresponding energy storage device and insert the or each corresponding energy storage device into the chain-link converter so as to generate a voltage across the chain-link converter and thereby operate the current injection circuit to inject a voltage waveform into the device under test.
The ability to operate the current injection circuit to inject a voltage waveform into the device under test provides a further option for testing the voltage capabilities of the device under test, thus enhancing the electrical testing capabilities of the synthetic test circuit.
In further embodiments of the invention, the current source may be a bidirectional current source. This enables the current injection circuit to inject a bidirectional current waveform into the device under test.
In still further embodiments of the invention, the current source may include an inductor connected to the chain-link converter.
The inclusion of the inductor in the current source provides a current control element for improving control over the injection of a current waveform into the device under test.
The structure of each module of the chain-link converter of the current injection circuit may vary to meet the testing requirements of the device under test.
Each module of the current injection circuit may include a plurality of module switches connected with the or each energy storage device to define a bipolar module that can provide negative, zero or positive voltages.
In an embodiment, each module of the current injection circuit may include a plurality of module switches connected in parallel with an energy storage device in a full-bridge arrangement to define a bipolar module that can provide negative, zero or positive voltages.
Further each module of the current injection circuit may include a plurality of module switches connected in parallel with an energy storage device in a full-bridge arrangement to define a 4-quadrant bipolar module that can provide negative, zero or positive voltages and can conduct current in two directions.
In order to be certified for service operation, a device must comply with various testing requirements.
In embodiments of the invention the controller may be configured to operate the voltage and current injection circuits to inject a unidirectional voltage waveform and a current waveform respectively into the device under test so as to perform at least one cycle of sequential injections of the unidirectional voltage and current waveforms into the device under test, and a changeover between an injection of the voltage waveform into the device under test and an injection of the current waveform into the device under test takes place at a non-zero, zero or substantially zero value of the current waveform and at a non-zero, zero or substantially zero value of the unidirectional voltage waveform.
In further embodiments of the invention the controller is configured to operate the current injection circuit to inject voltage and current waveforms into the device under test so as to perform at least one cycle of sequential injections of the voltage and current waveforms into the device under test, and a changeover from an injection of the voltage waveform into the device under test and an injection of the current waveform into the device under test takes place at a non-zero, zero or substantially zero value of the current waveform and at a non-zero, zero or substantially zero value of the voltage waveform.
The configuration of the controller to enable performance of at least one cycle of sequential injections of the voltage and current waveforms into the device under test enables the synthetic test circuit to create test conditions that are identical or closely similar to actual in-service conditions in which the device experiences a changeover between varying voltage and current conditions.
For example, when the device is a switching element, the changeover between an injection of the voltage waveform into the switching element under test and an injection of the current waveform into the switching element under test takes place at: a zero or substantially zero value of the current waveform and at a zero or substantially zero value of the voltage waveform to create test conditions that are identical or closely similar to soft current switching and soft voltage switching of the switching element; a zero or substantially zero value of the current waveform and at a non-zero value of the voltage waveform to create test conditions that are identical or closely similar to soft current switching and hard voltage switching of the switching element; a non-zero value of the current waveform and at a zero or substantially zero value of the voltage waveform to create test conditions that are identical or closely similar to hard current switching and soft voltage switching of the switching element; and a non-zero value of the current waveform and at a non-zero value of the voltage waveform to create test conditions that are identical or closely similar to hard current switching and hard voltage switching of the switching element.
Performing a single cycle of sequential injections of the voltage and current waveforms into the device under test permits creation of test conditions that are identical or closely similar to actual in-service conditions that occur on a single-shot or infrequent basis, such as those occurring under emergency or abnormal circumstances.
Performing two or more cycles of sequential injections of the voltage and current waveforms into the device under test permits creation of test conditions that are identical or closely similar to actual in-service conditions that occur on a repetitive basis, such as those occurring during normal operation of the device.
In still further embodiments of the invention the controller may be configured to operate the voltage injection circuit, when the current injection circuit is operated to inject a current waveform into the device under test, to selectively permit the injected current waveform to flow through the voltage injection circuit and block the injected current waveform from flowing through the voltage injection circuit so as to allow the injected current waveform to commutate between the device under test and voltage injection circuit.
Such commutation of the injected current waveform between the device under test and voltage injection circuit provides the synthetic test circuit with a reliable means for creating test current conditions that are identical or closely similar to actual in-service current conditions in which the device experiences a changeover at a non-zero value of the current waveform.
The synthetic test circuit may be rated for performing an electrical test on a switching element, the switching element being a switching element for use in high voltage direct current (HVDC) power transmission.
The synthetic test circuit may further include an isolation switch that is switchable to selectively isolate the current injection circuit from the voltage injection circuit and device under test when the voltage injection circuit is injecting the unidirectional voltage waveform into the device under test. The provision of the isolation switch permits the current injection circuit to be configured as a low voltage, high current injection circuit, and the voltage injection circuit to be configured as a low current, high voltage injection circuit.
In an embodiment, the voltage rating of the chain-link converter of the current injection circuit may exceed the voltage rating of the chain-link converter of the voltage injection circuit. This allows the current injection circuit to selectively provide a blocking voltage to isolate the current injection circuit from the voltage injection circuit and device under test, thus obviating the need for the isolation switch.
In an embodiment, the synthetic test circuit may further include a power supply unit, wherein the power supply unit is coupled to the chain-link converter of the injection circuit so as to permit the power supply unit to selectively charge the or each energy storage device.
The power supply unit may be directly coupled with the or each energy storage device of each module. For example, the power supply unit may include a rectifier directly coupled to the or each energy storage device of each module, and wherein the rectifier is connectable to an AC power source.
Alternatively the power supply unit may be connected with the chain-link converter in the injection circuit, wherein the power supply unit may be connected in series with the chain-link converter in the injection circuit.
The power supply unit may include a DC power supply arranged to inject a direct voltage into the injection circuit.
The power supply unit may further include an inductive-capacitive filter arranged to filter the direct voltage injected by the DC power supply. This provides a reliable passive means of providing control over the injected direct voltage.
The power supply unit may further include a control unit programmed to control the DC power supply to inject the direct voltage into the injection circuit. This provides a reliable active means of providing control over the injected direct voltage. For example, the control unit may be programmed to control the DC power supply to damp or cancel at least one oscillation (which may include at least one low-frequency oscillation) in the injected direct voltage.
The DC power supply may be arranged to permit it to conduct a positive or negative current when injecting a direct voltage into the injection circuit. The direction of the current conducted by the DC power supply depends on the direction of the current waveform to be injected into the device under test.
In embodiments of the invention, the power supply unit may include: a first DC power supply arranged to permit it to conduct a positive current when injecting a first direct voltage into the injection circuit; and a second DC power supply arranged to permit it to conduct a negative current when injecting a second direct voltage into the injection circuit. In such embodiments, the power supply unit may include a selector switching element switchable to switch one of the first and second DC power supplies into circuit with the injection circuit and at the same time switch the other of the first and second DC power supplies out of circuit with the injection circuit. The selector switching element may be a mechanical or semiconductor switching element.
The provision of the first and second DC power supplies and the selector switching element in the power supply unit permits the power supply unit to selectively charge the or each energy storage device of the chain-link converter of the injection circuit in both directions of the current waveform to be injected into the device under test.
In an embodiment, the control unit may be programmed to switch the selector switching element to switch the first and second DC power supplies alternately into circuit with the injection circuit so as to combine the first and second direct voltages to inject an alternating voltage into the injection circuit. This permits the power supply unit to selectively charge the or each energy storage device of the chain-link converter of the injection circuit during the injection of an alternating current waveform into the device under test.
Alternatively the power supply unit may include an AC power supply arranged to inject an alternating voltage into the injection circuit. The provision of the AC power supply in the power supply unit also permits the power supply unit to selectively charge the or each energy storage device of the chain-link converter of the injection circuit during the injection of an alternating current waveform into the device under test.
The controller may be configured to operate each module of the injection circuit to selectively bypass the or each corresponding energy storage device and insert the or each corresponding energy storage device into the chain-link converter so as to generate a voltage across the chain-link converter that includes an alternating voltage component that is equal in magnitude and opposite to the alternating voltage injected by the power supply unit into the injection circuit. This results in the cancellation of the alternating voltage injected by the power supply unit so as to prevent the alternating voltage injected by the power supply unit from modifying the waveform injected into the device under test.
The power supply unit may be configured to inject power into the injection circuit to offset power loss in the chain-link converter, in the injection circuit or in the synthetic test circuit. This helps to ensure a stable performance of the chain-link converter during the operation of the synthetic test circuit.
Embodiments of the invention will now be described, by way of non-limiting examples, with reference to the accompanying drawings in which:
A synthetic test circuit according to a first embodiment of the invention is shown in
The synthetic test circuit 30 comprises first and second terminals 32,34, a current injection circuit 36, an isolation switch 38 and a voltage injection circuit 40. As shown in
The current injection circuit 36 includes a current source. The current source includes a series connection of an inductor 42 and a chain-link converter 44.
The chain-link converter 44 of the current injection circuit includes a plurality of series-connected modules. Each module includes two pairs of module switches 54 and an energy storage device in the form of a capacitor 56. In each module, the pairs of module switches 54 are connected in parallel with the capacitor 56 in a full-bridge arrangement to define a 4-quadrant bipolar module that can provide negative, zero or positive voltages and can conduct current in two directions.
The capacitor 56 of each module of the current injection circuit is selectively bypassed and inserted into the chain-link converter 44 by changing the states of the corresponding module switches 54. This selectively directs current through the capacitor 56 or causes current to bypass the capacitor 56 so that the module provides a negative, zero or positive voltage.
The capacitor 56 of the module is bypassed when the module switches 54 are configured to form a current path that causes current in the respective chain-link converter 44 to bypass the capacitor 56, and so the module provides a zero voltage, i.e. the module is configured in a bypassed mode.
The capacitor 56 of the module is inserted into the respective chain-link converter 44 when the module switches 54 are configured to allow the current in the respective chain-link converter 44 to flow into and out of the capacitor 56. The capacitor 56 then charges or discharges its stored energy so as to provide a non-zero voltage, i.e. the module is configured in a non-bypassed mode. The full-bridge arrangement of the module switches permits configuration of the module switches 54 to cause current to flow into and out of the capacitor 56 in either direction, and so each module can be configured to provide a negative or positive voltage in the non-bypassed mode.
The voltage injection circuit 40 includes a voltage source 46. The voltage source 46 includes a chain-link converter 44.
The chain-link converter 44 of the voltage injection circuit 40 includes a plurality of series-connected modules. Each module includes one pair of module switches 54 and an energy storage device in the form of a capacitor 56. In each module, the pair of module switches 54 is connected in parallel with the capacitor 56 in a half-bridge arrangement to define a 2-quadrant unipolar module that can provide zero or positive voltages and can conduct current in two directions.
The capacitor 56 of each module of the voltage injection circuit 40 is selectively bypassed and inserted into the chain-link converter 44 by changing the states of the corresponding module switches 54. This selectively directs current through the capacitor 56 or causes current to bypass the capacitor 56 so that the module provides a zero or positive voltage.
The capacitor 56 of the module is bypassed when the module switches 54 are configured to form a current path that causes current in the respective chain-link converter 44 to bypass the capacitor 56, and so the module provides a zero voltage, i.e. the module is configured in a bypassed mode.
The capacitor 56 of the module is inserted into the respective chain-link converter 44 when the module switches 54 are configured to allow the current in the respective chain-link converter 44 to flow into and out of the capacitor 56. The capacitor 56 then charges or discharges its stored energy so as to provide a positive voltage, i.e. the module is configured in a non-bypassed mode.
The structure of each chain-link converter 44 permits build-up of a combined voltage across each chain-link converter 44, which is higher than the voltage available from each of its individual modules, via the insertion of the capacitors 56 of multiple modules, each providing its own voltage, into each chain-link converter 44. In this manner each chain-link converter 44 is capable of providing a stepped variable voltage source, which permits the generation of a voltage waveform across each chain-link converter 44 using a step-wise approximation. As such each chain-link converter 44 is capable of providing complex voltage waveforms.
Each module switch 54 constitutes an insulated gate bipolar transistor (IGBT) that is connected in anti-parallel with a diode. It is envisaged that, in other embodiments of the invention, each IGBT may be replaced by a gate turn-off thyristor, a field effect transistor, an injection-enhanced gate transistor, an integrated gate commutated thyristor or any other self-commutated switching device.
It is envisaged that, in other embodiments of the invention, each capacitor 56 may be replaced by another type of energy storage device that is capable of storing and releasing energy, e.g. a battery or fuel cell.
It is also envisaged that, in other embodiments of the invention, each of the current and voltage injection circuits 36,40 may include a different number and/or arrangement of chain-link converters 44.
The controller 50 is configured to control switching of the module switches 54 of each module to selectively bypass the corresponding capacitor 56 and insert the corresponding capacitor 56 into the corresponding chain-link converter 44 so as to generate a voltage across the corresponding chain-link converter 44.
The controller 50 is further configured to control switching of the isolation switch 38 to switch the current injection circuit 36 into and out of circuit with the first and second terminals 32,34 so as to selectively isolate the current injection circuit 36 from the device under test and the voltage injection circuit 40. The provision of the isolation switch 38 permits the current injection circuit 36 to be configured as a low voltage, high current injection circuit 36, and the voltage injection circuit 40 to be configured as a low current, high voltage injection circuit 40.
In use a switching element 52 under test, namely a switching element 52 in the form of a plurality of series-connected anti-parallel pairs of an IGBT and a diode that is for use in HVDC power transmission, is connected between the first and second terminals 32,34.
The configuration of the synthetic test circuit 30 as set out above enables the current injection circuit 36 to be operated to inject a bidirectional current waveform I into the switching element 52 under test, as shown in
In an embodiment, the isolation switch 38 is closed when the current injection circuit 36 is operated to inject the bidirectional current waveform I into the switching element 52 under test, and the isolation switch 38 is opened when the voltage injection circuit 40 is operated to inject the unidirectional voltage waveform V into the switching element 52 under test. Also, when the switching element 52 under test is closed and carrying a positive or negative current injected by the current injection circuit, the controller 50 controls the switching of the module switches 54 of the voltage injection circuit 40 so as to block current from flowing through the voltage injection circuit 40 and thereby prevent the modules of the voltage injection circuit 40 from discharging into the switching element 52 under test. This means that the synthetic test circuit 30 would not be required to supply high voltage and high current at the same time, thus minimising the amount of power used during electrical testing of the switching element 52.
In a first exemplary application shown in
During such switching of each limb portion of the AAC, the corresponding switching element 52 commutates at zero current on a repetition cycle, typically at a frequency of 50 Hz.
The voltage experienced by each switching element 52 at its commutation may be either a zero (or substantially zero) voltage or a non-zero voltage depending on the reactive power being exchanged with an AC network connected to the AC terminals of the AAC. If the reactive power exchanged with the AC network is zero (or substantially zero), then the voltage experienced by each switching element 52 at its commutation is a zero (or substantially zero) voltage. If the reactive power exchanged with the AC network is non-zero, then the voltage experienced by each switching element 52 at its commutation is a non-zero voltage.
Therefore, during operation of the AAC, each switching element 52 experiences either soft current switching and soft voltage switching, or soft current switching and hard voltage switching.
In a second exemplary application shown in
During such switching of each limb portion of the SBC, the corresponding switching element 52 commutates at zero voltage on a repetition cycle, typically a frequency of 50 Hz.
The current experienced by each switching element 52 at its commutation may be either a zero (or substantially zero) current or a non-zero current depending on the reactive power being exchanged with an AC network connected to the AC terminals of the SBC. If the reactive power exchanged with the AC network is zero (or substantially zero), then the current experienced by each switching element 52 at its commutation is a zero (or substantially zero) current. If the reactive power exchanged with the AC network is non-zero, then the current experienced by each switching element 52 at its commutation is a non-zero current.
Therefore, during operation of the SBC, each switching element 52 experiences either soft current switching and soft voltage switching, or hard current switching and soft voltage switching.
Soft switching of each switching element 52 results in minimised switching losses (i.e. high efficiency) and simplification of the design of the switching element 52.
In addition, each switching element 52 during its use in the AAC and SBC arrangements experience portions of sinusoidal voltage and current waveforms. The voltage experienced by each switching element 52 is unidirectional due to the presence of the anti-parallel connected diode in each switching element 52. The current experienced by each switching element 52 is alternating current that flows in one direction through the IGBT and in the reverse direction through the anti-parallel diode.
Each switching element 52 in the AAC and SBC arrangements may, under emergency or abnormal conditions, be exposed to both hard voltage and hard current commutation events on a single-shot and infrequent basis.
The switching element 52 therefore experiences a wide range of actual in-service current and voltage conditions during its use in the AAC and SBC arrangements.
Typically the switching element 52 must comply with various testing requirements, which are identical or closely similar to actual in-service current and voltage conditions, in order to be certified for service operation.
Therefore, in order to check whether the switching element 52 complies with such testing requirements, the synthetic test circuit 30 is controlled to perform an electrical test on the switching element 52 that involves creation of test conditions including one or more of: sinusoidal current and voltage waveforms representative of actual in-service operation; a unidirectional, positive voltage waveform; a bidirectional current waveform; current and voltage waveforms representative of repetitive zero current switching and zero voltage switching; current and voltage waveforms representative of repetitive zero current switching and hard voltage switching; current and voltage waveforms representative of repetitive hard current switching and zero voltage switching; current and voltage waveforms representative of single-shot (non-repetitive) hard current switching and hard voltage switching.
The capability of the chain-link converter 44 to provide complex voltage waveforms thereacross enables the current and voltage injection circuits 36,40 to inject a wide range of current and voltage waveforms into the switching element 52 under test, and so enables the synthetic test circuit 30 to readily and reliably create test current and voltage conditions that are identical or closely similar to the above actual in-service current and voltage conditions.
In order to create test current and voltage conditions that are identical or closely similar to the actual in-service current and voltage conditions shown in
When the switching element 52 is closed, the controller 50 operates each module of the current injection circuit 36 to selectively bypass each corresponding capacitor 56 and insert each corresponding capacitor 56 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44, thus modifying a voltage 72 across the inductor 42 so as to control the shape and polarity of the injected current waveform 70.
The voltage 72 across the inductor 42 is controlled to have a zero average component and to start with either a positive section or negative section so as to control the direction of current injected into the switching element 52.
In the embodiment shown, the direction of current is positive when the current is required to flow through the IGBTs of the switching element 52, and the direction of current is negative when the current is required to flow through the anti-parallel connected diodes of the switching element 52.
In this manner the current injection circuit 36 is operated to inject the half-sinusoid current waveform 70 into the switching element 52 under test. Meanwhile the voltage injection circuit 40 is operated to block current from flowing therethrough.
When the current flowing in the switching element 52 under test reaches zero (or substantially zero), the controller 50 opens the isolation switch 38 to switch the current injection circuit 36 out of circuit with the first and second terminals 32,34 so as to selectively isolate the current injection circuit 36 from the switching element 52 under test and the voltage injection circuit 40, and the controller 50 operates each module of the voltage injection circuit 40 to selectively bypass each corresponding capacitor 56 and insert each corresponding capacitor 56 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44 and thereby inject a unidirectional half-sinusoid voltage waveform into the switching element 52 under test.
As shown in
In the above manner the voltage and current injection circuits 40,36 are operated to inject a unidirectional half-sinusoid voltage waveform 68 and a unidirectional half-sinusoid current waveform 70 respectively into the switching element 52 under test so as to perform at least one cycle of sequential injections of the unidirectional voltage and current waveforms 68,70 into the switching element 52 under test. A plurality of cycles of the sequential injections of the voltage and current waveforms 68,70 into the switching element 52 under test may be performed to create test conditions that are identical or closely similar to repetitive soft current switching and soft voltage switching of the switching element 52.
Hence, the synthetic test circuit 30 is capable of creating test conditions that are identical or closely similar to soft current switching and soft voltage switching of the switching element 52, which for example takes place during its use in the AAC and SBC.
When the reactive power exchanged with the AC network is non-zero, each switching element 52 of the AAC commutates at zero current and recovers to a step voltage, namely a non-zero voltage. In addition, when DC active harmonic filtering is applied to the AAC, the period of conduction of each switching element 52 increases, e.g. from 180 electrical degrees to 240 degrees per repetition cycle at a frequency of 50 Hz. This causes the injected current waveform 74 to vary from being a half-sinusoid current waveform to a more complex current waveform that includes rapid changes between occurrences of IGBT and diode conduction.
In order to create test current and voltage conditions that are identical or closely similar to the actual in-service current and voltage conditions shown in
When the switching element 52 is closed, the controller 50 operates each module of the current injection circuit 36 to selectively bypass each corresponding capacitor 54 and insert each corresponding capacitor 54 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44, thus modifying a voltage 78 across the inductor 42 so as to control the shape and polarity of the injected current waveform 74.
The voltage 78 across the inductor 42 includes multiple successive voltage portions, each of which is controlled to have a zero average component and to either start with a positive section or negative section so as to control the direction of current injected into the switching element 52.
In one exemplary voltage 78 across the inductor 42, the voltage 78 across the inductor 42 begins with a first voltage portion that starts with a negative section and ends with a positive section, continues with a second voltage portion that starts with a positive section and ends with a negative section, and ends with a third voltage portion that starts with a negative section and ends with a positive section. Thus, the bidirectional current waveform 74 injected into the switching element 52 under test begins with a negative, first current portion (which corresponds to the first voltage portion), continues with a positive, second current portion (which corresponds to the second voltage portion), and ends with a negative, third current portion (which corresponds to the third voltage portion). The direction of current is positive when the current is required to flow through the IGBTs of the switching element 52, and the direction of current is negative when the current is required to flow through the anti-parallel connected diodes of the switching element 52.
In another exemplary voltage 78 across the inductor 42, the voltage 78 across the inductor 42 begins with a first voltage portion that starts with a positive section and ends with a negative section, continues with a second voltage portion that starts with a negative section and ends with a positive section, and ends with a third voltage portion that starts with a positive section and ends with a negative section. Thus, the bidirectional current waveform 74 injected into the switching element 52 under test begins with a positive, first current portion (which corresponds to the first voltage portion), continues with a negative, second current portion (which corresponds to the second voltage portion), and ends with a positive, third current portion (which corresponds to the third voltage portion).
In this manner the current injection circuit 36 is operated to inject the bidirectional current waveform 74 into the switching element 52 under test. Meanwhile the voltage injection circuit 40 is operated to block current from flowing therethrough.
When the current flowing in the switching element 52 under test reaches zero (or substantially zero) at the end of the third current portion, the controller 50 opens the isolation switch 38 to switch the current injection circuit 36 out of circuit with the first and second terminals 32,34 so as to selectively isolate the current injection circuit 36 from the switching element 52 under test and the voltage injection circuit 40, and the controller 50 operates each module of the voltage injection circuit 40 to selectively bypass each corresponding capacitor 54 and insert each corresponding capacitor 54 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44 and thereby inject a unidirectional half-sinusoid voltage waveform 76 into the switching element 52 under test.
As shown in
In the above manner the voltage and current injection circuits 40,36 are operated to inject a unidirectional voltage waveform 76 and a bidirectional current waveform 74 respectively into the switching element 52 under test so as to perform at least one cycle of sequential injections of the unidirectional voltage and bidirectional current waveforms 76,74 into the switching element 52 under test. A plurality of cycles of the sequential injections of the voltage and current waveforms 76,74 into the switching element 52 under test may be performed to create test conditions that are identical or closely similar to repetitive soft current switching and hard voltage switching of the switching element 52.
Hence, the synthetic test circuit 30 is capable of creating test conditions that are identical or closely similar to soft current switching and hard voltage switching of the switching element 52, which for example takes place during its use in the AAC.
In particular, the controller 50 operates the current injection circuit 36 to inject both voltage and current waveforms 68,70 into the switching element 52 under test so as to perform at least one cycle of sequential injections of the voltage and current waveforms 68,70 into the switching element 52 under test. Meanwhile the voltage injection circuit 40 is operated to block current from flowing therethrough.
The shape of the injected voltage and current waveforms 68,70 are the same as the ones described above with reference to
The number of modules in the chain-link converter 44 of the current injection circuit may be varied to modify the voltage rating of the chain-link converter 44 in order to meet the voltage testing requirements of the switching element 52 under test.
When the required test conditions involves turning the switching element 52 on or off at a non-zero current (up to peak rated current), the controller 50 may operate the current injection circuit 36 to inject a continuous sinusoidal current waveform 80 into the switching element 52 under test. Meanwhile the controller 50 operates the voltage injection circuit 40 to selectively permit the injected current waveform 80 to flow through the voltage injection circuit 40 and block the injected current waveform from flowing through the voltage injection circuit 40. By operating the voltage injection circuit 40 in this manner, the injected current waveform 80 is allowed to commutate between the switching element 52 under test and voltage injection circuit 40 (as shown in
Such commutation of the injected current waveform 80 between the switching element 52 under test and voltage injection circuit 40 overcomes the difficulty faced by the inductor 42 in allowing the step change in current required to create hard current switching test conditions, and thereby provides the synthetic test circuit 30 with a reliable means for creating test current conditions that are identical or closely similar to actual in-service current conditions in which the switching element 52 experiences a changeover at a non-zero value of the current waveform 80.
In order to create such test current and voltage conditions, the controller 50 controls switching of the module switches 54 of the voltage and current injection circuits 40,36 to inject a unidirectional voltage waveform 82 and a bidirectional half-sinusoid current waveform 84 respectively into the switching element 52 under test so as to perform at least one cycle of sequential injections of the unidirectional voltage and bidirectional current waveforms 82,84 into the switching element 52 under test, as shown in
The controller 50 operates each module of the current injection circuit 36 to selectively bypass each corresponding capacitor 54 and insert each corresponding capacitor 54 into the chain-link converter 44 so as to generate a voltage 86 across the chain-link converter 44, thus modifying a voltage 88 across the inductor 42 so as to control the shape and polarity of the injected current waveform 84. The voltage 88 across the inductor 42 is controlled to be in the form of a continuous sinusoidal voltage waveform 88 that leads the resultant continuous sinusoidal current waveform 90 flowing in the inductor 42 by 90 electrical degrees. The continuous sinusoidal current waveform 90 flowing in the inductor 42 starts with one of positive and negative current sections and ends with the other of the positive and negative current sections positive section or negative section so as to control the direction of current injected into the switching element 52.
Initially the controller 50 operates each module of the voltage injection circuit 40 to selectively bypass each corresponding capacitor 56 and insert each corresponding capacitor 56 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44 and thereby inject a first quarter-sinusoid portion of the unidirectional voltage waveform 82 into the switching element 52 under test. The first quarter-sinusoid portion of the unidirectional voltage waveform 82 starts at a peak non-zero value and ends at a zero value. Meanwhile the controller 50 operates the voltage injection circuit 40 to permit the injected current waveform 84 to flow through the voltage injection circuit and thereby cause the injected current waveform 84 to bypass the switching element 52 under test in the same manner as described above with reference to
When the first quarter-sinusoid portion of the unidirectional voltage waveform 82 injected into the switching element 52 under test reaches its zero value, the controller 50 operates the voltage injection circuit 40 to block the injected current waveform 84 from flowing through and thereby permit the injected current waveform 84 to commutate from the voltage injection circuit to the switching element 52 under test, thus allowing the injected current waveform 84 to flow through the switching element 52 under test. This in turn causes the switching element 52 under test to experience a step change in current and thereby enable the switching element 52 to experience hard current switching.
Accordingly the bidirectional half-sinusoid current waveform 84 injected into the switching element 52 under test starts with one of positive and negative current sections and ends with the other of the positive and negative current sections. The bidirectional half-sinusoid current waveform 84 starts at one peak non-zero value and ends at another peak non-zero value. The direction of current is positive when the current is required to flow through the IGBTs of the switching element 52, and the direction of current is negative when the current is required to flow through the anti-parallel connected diodes of the switching element 52.
When the current flowing in the switching element 52 under test reaches its second peak non-zero value, the controller 50 operates the voltage injection circuit 40 to permit the injected current waveform 84 to flow through the voltage injection circuit 40 and thereby cause the injected current waveform 84 to commutate from the switching element 52 under test to the voltage injection circuit 40, thus allowing the injected current waveform 84 to again bypass the switching element 52 under test. This in turn causes the switching element 52 under test to experience another step change in current.
The controller 50 then operates each module of the voltage injection circuit 40 to selectively bypass each corresponding capacitor 56 and insert each corresponding capacitor 56 into the chain-link converter 44 so as to generate a voltage across the chain-link converter 44 and thereby again inject a second quarter-sinusoid portion of the unidirectional voltage waveform 82 into the switching element 52 under test. The second quarter-sinusoid portion of the unidirectional voltage waveform 82 starts at a zero value and ends at a peak non-zero value.
As shown in
In order to provide the continuous sinusoidal current waveform 90 in the inductor 42 and inject the bidirectional half-sinusoid current waveform 84 into the switching element 52 under test, the chain-link converter 44 of the current injection circuit is operated to generate a voltage waveform 86 thereacross that is the sum of the voltage 88 across the inductor and the voltage across the switching element 52 under test.
In the above manner the voltage and current injection circuits 40,36 are operated to inject a unidirectional voltage waveform 82 and a bidirectional half-sinusoid current waveform 84 respectively into the switching element 52 under test so as to perform at least one cycle of sequential injections of the unidirectional voltage and bidirectional current waveforms 82,84 into the switching element 52 under test. Again, a plurality of cycles of the sequential injections of the voltage and current waveforms 82,84 into the switching element 52 under test may be performed to create test conditions that are identical or closely similar to repetitive hard current switching and soft voltage switching of the switching element 52.
As mentioned earlier, each switching element 52 in the AAC and SBC arrangement may, under emergency or abnormal conditions, be exposed to both hard voltage and hard current commutation events on a single-shot and infrequent basis.
The unidirectional voltage and bidirectional half-sinusoid current waveforms 92,94 injected into the switching element 52 under test are generated in the same manner as the ones 82,84 described above with reference to
As such, as shown in
In view of the foregoing the provision of the chain-link converters 44 in the current and voltage injection circuits 36,40 therefore results in a synthetic test circuit 30 that is not only capable of performing high quality electrical testing, but also has the flexibility to perform an electrical test on a broad range of switching elements 52 with different ratings. This is because the capability of the chain-link converter 44 to generate a voltage waveform thereacross using a step-wise approximation allows the current and voltage injection circuits 36,40 to inject current and voltage waveforms of varying levels into the switching element 52 under test, and thus renders the synthetic test circuit 30 capable of electrically testing various switching elements 52 across a wide range of ratings.
In addition the modular arrangement of the chain-link converter 44 means that the number of modules in the chain-link converter 44 can be readily scaled up or down to modify the voltage capability of the chain-link converter 44 to match the testing requirements of the switching element 52 under test, without having to make significant changes to the overall design of the synthetic test circuit 30.
A synthetic test circuit according to a second embodiment of the invention is shown in
The synthetic test circuit 130 of
There is provided a synthetic test circuit according to a third embodiment of the invention, which is similar in structure and operation to the synthetic test circuit 30 of
The synthetic test circuit according to the third embodiment of the invention differs from the synthetic test circuit 30 of
The power supply unit 100 includes a rectifier that connects an AC power bus to each capacitor to maintain the capacitor at a set voltage and offset losses. The use of each rectifier permits supply of power to and removal of energy from the corresponding capacitor. Since each rectifier may be operating at a different voltage with respect to the other capacitors and ground, a respective isolation transformer is connected between each rectifier and the AC power bus.
There is provided a synthetic test circuit according to a fourth embodiment of the invention, which is similar in structure and operation to the synthetic test circuit 30 of
The synthetic test circuit according to the fourth embodiment of the invention differs from the synthetic test circuit 30 of
The power supply unit 102 includes a DC power supply arranged to inject a direct voltage VDC into the current injection circuit 36. The DC power supply is further arranged to permit it to conduct a positive current Inc when injecting the direct voltage VDC into the current injection circuit 36. Such flow of positive current may be required when, for example, the current Inc is required to flow through the IGBTs of the switching element 52, as shown in
The DC power supply of the power supply unit 102 injects a direct voltage VDC which interacts with the direct current component Inc of the current waveform injected into the switching element 52 under test in order to provide injection of real power into the synthetic test circuit. The chain-link converter 44 of the current injection circuit 36 is operated to generate an alternating voltage waveform with a direct voltage component that is equal and opposite to that provided by the power supply unit 102. Since the power supply unit 102 and the chain-link converter 44 conduct the same current waveform, the power exported from the power supply unit 102 is imported into the chain-link converter 44. The imported power is then shared equally amongst the capacitors 56 of the modules by selectively bypassing and inserting them into the chain-link converter 44 so that each capacitor 56 receives the appropriate amount of energy to, for example, compensate for its respective power losses. It can be seen from
As shown in
There is provided a synthetic test circuit according to a fifth embodiment of the invention, which is similar in structure and operation to the synthetic test circuit of the fourth embodiment of the invention, and like features share the same reference numerals.
The synthetic test circuit according to the fifth embodiment of the invention differs from the synthetic test circuit according to the fourth embodiment of the invention in that, in the power supply unit 108 of the synthetic test circuit according to the fifth embodiment of the invention, the DC power supply is arranged to permit it to conduct a negative current IDC when injecting the direct voltage VDC into the current injection circuit 36, as shown in
There is provided a synthetic test circuit according to a sixth embodiment of the invention which combines the features of the synthetic test circuits of the fourth and fifth embodiments of the invention, and like features share the same reference numerals.
More specifically, in the synthetic test circuit according to the sixth embodiment of the invention, the power supply unit 110 includes first and second DC power supplies. The first DC power supply is similar in structure and operation to the DC power supply of the synthetic test circuit according to the fourth embodiment of the invention, and the second DC power supply is similar in structure and operation to the DC power supply of the synthetic test circuit according to the fifth embodiment of the invention.
The first and second DC power supplies are connected between first and second selector terminals 112,114, and are separated by a ground connection. The first DC power supply is connected between the first selector terminal 112 and the ground connection, and the second DC power supply is connected between the second selector terminal 114 and the ground connection. A first inductive-capacitive filter L,C is arranged to filter the direct voltage VDC injected by the first DC power supply, and a second inductive-capacitive filter L,C arranged to filter the direct voltage VDC injected by the second DC power supply.
The power supply unit 110 further includes a selector switching element 116 connected in series with the current source in the current injection circuit 36. In use, the control unit 106 switches the selector switching element 116 to connect to either the first or second selector terminal 112,114 so as to switch one of the first and second DC power supplies into circuit with the current injection circuit 36 and at the same time switch the other of the first and second DC power supplies out of circuit with the current injection circuit 36.
The DC power supply switched into circuit with the current injection circuit 36 can be controlled to inject a direct voltage VDC into the current injection circuit 36. The first DC power supply is arranged to permit it to conduct a positive current when injecting a first direct voltage VDC into the current injection circuit 36. The second DC power supply is arranged to permit it to conduct a negative current when injecting a second direct voltage VDC into the current injection circuit 36.
The configuration of the synthetic test circuit according to the sixth embodiment of the invention permits the power supply unit 110 to selectively charge each capacitor of the chain-link converter of the current injection circuit 36 in both directions of the current waveform to be injected into the switching element 52 under test. An example in which the current waveform is injected in both directions into the switching element 52 under test is shown in
In an embodiment, the control unit 106 may be programmed to switch the selector switching element 116 to switch the first and second DC power supplies alternately into circuit with the current injection circuit 36 so as to combine the first and second direct voltages VDC to inject an alternating voltage into the current injection circuit 36. This permits the power supply unit 110 to selectively charge each capacitor of the chain-link converter of the current injection circuit 36 during the injection of an alternating current waveform IAC into the switching element 52 under test. An example in which an alternating current waveform IAC is injected into the switching element 52 under test is shown in
There is provided a synthetic test circuit according to a seventh embodiment of the invention, which is similar in structure and operation to the synthetic test circuit according the sixth embodiment of the invention, and like features share the same reference numerals.
The synthetic test circuit according to the seventh embodiment of the invention differs from the synthetic test circuit according to the sixth embodiment of the invention in that, in the synthetic test circuit according to the seventh embodiment of the invention, the power supply unit 118 includes an AC power supply instead of the first and second DC power supplies, the first and second inductive-capacitive filters L,C and the selector switching element 116. The AC power supply is arranged to inject an alternating voltage VAC into the current injection circuit 36, as shown in
The provision of the AC power supply in the power supply unit 118 also permits the power supply unit 118 to selectively charge each capacitor of the chain-link converter of the current injection circuit 36 during the injection of an alternating current waveform into the switching element 52 under test.
In each of the sixth and seventh embodiments of the invention, the chain-link converter 44 of the current injection circuit 36 is operated to generate an alternating voltage waveform with an alternating voltage component that is equal in magnitude and opposite to that provided by the power supply unit 110,118. This results in the cancellation of the alternating voltage injected by the power supply unit 110,118 into the current injection circuit 36 so as to prevent the alternating voltage injected by the power supply unit 110,118 from affecting the voltage across the inductor 42 and modifying the current waveform injected into the switching element 52 under test.
The use of the respective power supply unit 100,102,108,110,118 in the synthetic test circuit permits stable performance of the chain-link converter 44 to generate a voltage waveform thereacross, since the power supply unit 100,102,108,110,118 provides power to the capacitors of the chain-link converter 44 to offset the loss of energy as a result of, for example, conduction and switching losses. In practice the power supply units 100,102,108,110,118 may be configured to inject power into the current injection circuit 36 to offset power losses in the synthetic test circuit as a whole, which in due course would lead to discharge of the capacitors of the chain-link converters.
It will be appreciated that the power supply unit 100,102,108,110,118 shown in
In other embodiments of the invention, it is envisaged that the current injection circuit 36 may include a plurality of parallel-connected current sources. The number of parallel-connected current sources in the current injection circuit 36 may vary to adapt the current capability of the current injection circuit 36 for compatibility with the current rating and test current conditions of the switching element 52 under test.
It will be appreciated that the above type of switching element 52 and the above exemplary applications of the switching element 52 described in this specification are merely chosen to illustrate the working of the embodiments. Accordingly it will also be appreciated that the embodiments of the invention are intended to extend to the use of the synthetic test circuit 30,130 with other types of switching elements 52 that may be used in other types of switching applications, which are not limited to the field of HVDC power transmission.
It will be also appreciated that the shapes of the voltage and current waveforms described in this specification are merely chosen to illustrate the working of the embodiments. Accordingly it will also be appreciated that other shapes of the voltage and current waveforms may be used with the synthetic test circuit 30,130 according to an embodiment of the invention.
It is to be understood that even though numerous characteristics and advantages of various embodiments have been set forth in the foregoing description, together with details of the structure and functions of various embodiments, this disclosure is illustrative only, and changes may be made in detail, especially in matters of structure and arrangement of parts within the principles of the embodiments to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed. It will be appreciated by those skilled in the art that the teachings disclosed herein can be applied to other systems without departing from the scope and spirit of the application.
| Number | Date | Country | Kind |
|---|---|---|---|
| 14275171.8 | Aug 2014 | EP | regional |
| 14275212.0 | Oct 2014 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2015/069094 | 8/19/2015 | WO | 00 |
