The present invention relates generally to a system and method for pressurizing pressurized dispensers. More particularly, this invention relates to refillable dispensers having a piston, where the piston is solid or collapsible.
Pressurized aerosol containers are used to dispense cooking oils, grooming products such as hairspray and deodorant, window cleaners, etc. In most cases, regardless of what the containers dispense, they are pressurized at the point of filling by the addition of some sort of propellant gas. The containers are single-use items that need to be completely emptied and cut apart to be properly recycled and, even then, the containers may be improperly disposed of, resulting in polluting the environment and adding to the carbon footprint.
Traditional aerosol cans are also designed to mix the propellant with the product. Therefore, a product that may take extended periods of time to develop, manufacture and approve, must then be mixed with propellent. Some pressurized aerosol containers utilize a bag-on-valve system (B.O.V.) developed to improve the quality of cosmetic, medical or food products.
The B.O.V.s keep the product separate from the propellant, typically housing it in a film laminate bag, which is welded to an aerosol valve. This configuration maintains the integrity of the product whereby the product remains separate from propellants at all times. Typically B.O.V.s are used in metal cans with a one inch opening for crimping the valve which is welded to a foil based packaging bag with multi-layer film laminate. Once compressed air or nitrogen is filled into the area between the bag and can, the valve is then crimped. This process is called “under the cup gassing” and keeps the product and propellant separate at all times. However, though safer on the environment, the B.O.V.s are still disposed after a single use. Thus, there exists a need for a pressurized dispenser that has a bag capable of being refilled and replaced that is easy to operate and accessible to various users. Further, B.O.V.s still have a reusability issue. In order to prevent cross-contamination the B.O.V.s need to be cleaned in between uses of different substances. After multiple cleanings, a B.O.V. may begin to wear out or lose structural integrity.
Existing reusable pressurized canisters also present safety hazards and reliability issues. In most existing reusable pressurized canisters, actuators are threadably secured thereon. Existing pistons within the canister, when pressurized, can be expelled from the pressurized canisters and harm users when the actuators are removed from a pressurized canister. Also, pressurization on a piston within a pressurized canister can dislodge the piston from its proper and functioning position within—allowing sprayable contents to leak into the pressurized chamber of the canister that is created by the bifurcation of the piston within the canister, or creating leak points between the piston and the inner canister walls which prevents the canister from being repressurized in the pressurized chamber which is normally created by a properly positioned piston therein.
Thus, there is also a long-felt need for an internal piston within a pressurized canister that moves vertically as the canister is pressurized to push a substance out of the canister when actuated for dispensing, where the piston is arranged to increase its seal-ability against the canister's internal wall by expanding under pressurization. There is a further need for a piston that can be removed from a canister in order to facilitate cleaning by configuring a piston that will collapse in overall size when depressurized. Additionally, there is a further need to provide for a pressurized canister station that has a needle that may also depressurize the canister. Still further, there is a need for a piston that is collapsible and has a reinforcing apparatus. Even further there is a need for a piston that is solid and arranged to permanently remain within the refillable canister. Lastly, there is a need to reduce the number of components in a reusable pressurized canister.
The present invention broadly comprises a reusable dispensing container assembly including a canister having a first end and a second end, the canister having an upper chamber to hold dispensable substance, an actuator arranged proximate the first end of the canister, in communication with the chamber, the actuator having a nozzle arranged to eject the dispensable substance, and a deformable piston arranged within the canister below the upper chamber, the deformable piston having a reinforcement apparatus embedded therein, the piston further arranged to sealingly engage an inner surface of the canister, the piston arranged for upward movement within the canister when the actuator is actuated, the deformable piston forming a lower chamber arranged to hold pressurized gas. Wherein the piston may alternative be solid. Wherein the reinforcement apparatus may include a cross member fixedly secured within a cavity of the deformable piston arranged proximate an apex of the deformable piston, a plurality of arm members extending from the cross member, each of the plurality of arm members fixedly secured to and extending the entirety of the cavity, and a flexion point connecting each of the plurality of arm members to the cross member.
The present invention also broadly comprises a reusable dispensing container assembly including a canister having a first end and a second end, the canister having an upper chamber to hold dispensable substance, an actuator arranged proximate the first end of the canister, in communication with the chamber, the actuator having a nozzle arranged to eject the dispensable substance, and a solid piston arranged within the canister below the upper chamber, the piston further arranged to sealingly engage an inner surface of the canister, the piston arranged for upward movement within the canister when the actuator is actuated, the deformable piston forming a lower chamber arranged to hold pressurized gas. Wherein the solid piston includes at least one integral external O-ring about its circumference arranged to sealingly engage the inner surface of the canister and maintain separation of the dispensable substance and the pressurized gas. Where the container assembly is arranged to engage a pressurization station having a pressurizing and de-pressurizing needle, said needle having a rounded tip, said pressurization station operatively arranged to pressurize the canister to permit upward movement of the deformable piston when the actuator is actuated to dispense the dispensable substance through the nozzle.
A primary object of the present invention is to provide a pressurized canister arranged to dispense a substance that may be reusable such that the canister may be re-pressurized to dispense another substance, where the pressurized canister includes a deformable piston that is arranged to pressurize the canister, expand under pressurization, collapse when depressurized, and removed from the canister do to its deformable configuration.
A secondary object of the present invention is to provide a pressurized canister having a valve arranged to accept a needle from a pressurizing base that may pressurize or depressurize the canister.
Another object of the present invention is to provide for a canister having a piston that is deformable in configuration and includes a reinforcement apparatus arranged to expand the piston when the canister is pressurized and arranged to collapse when the canister is depressurized.
Still, another object of the present invention is to provide a piston for a canister that includes at least one structural component that prevents the piston from being expelled or dislodged from a preferable position when the canister is pressurized and/or when an actuator is removed from the pressurized canister.
These and other objects, features, and advantages of the present disclosure will become readily apparent upon a review of the following detailed description of the disclosure, in view of the drawings and appended claims.
Embodiments of the present invention are described in detail below with reference to the following drawings. These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings. The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the claims, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only and is not intended to limit the scope of the claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments.
It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. For example, the terms “canister,” “canister,” and “container” are specific interchangeable terms that appear in the following description.
The present disclosure is generally drawn to a system and method, according to one or more exemplary embodiment for a dispensing container having an internal bag, the bag having an external surface with raised portions, such as external ribs on the perimeter of the bag, to allow air to surround bag and to prevent the bag from sticking to the internal walls of the canister, the dispensing container connected to a small battery powered air compressor having a fill needle with a rounded and substantially spherical-shaped head. The internal bag allows the dispensing container to spray from any angle while separating the liquid from the pressurized air, whereby the liquid from the bag is expelled through a dip tube to an applicator connected to the canister, producing an airless spray eliminating over spray that cannot be contaminated. The small battery powered air compressor makes recharging the sprayer very convenient whereby the dispenser may be refilled, pressurized, or depressurized at any remote location.
The present disclosure is also generally drawn to a system and method, according to one or more exemplary embodiments for a dispensing container having an internal piston, having externally arranged annular ridges arranged to sealably contact the internal surface of the container as to create an upper and lower chamber within the container, the container also having a valve arranged to connect to a small battery powered air compressor having a fill needle with a rounded and substantially spherical-shaped head. The internal piston allows the dispensing container to spray from any angle while keeping the dispensable substance in the upper chamber and pressurized air in the lower chamber, producing an airless spray eliminating over spray that cannot be contaminated. The small battery powered air compressor makes recharging the sprayer very convenient whereby the dispenser may be refilled, pressurized, or depressurized at any remote location.
Adverting now to the figures,
Bag 103 may be continuous and without seams. Bag 103 may be comprised of a circumferential sidewall with a bottom defined by a circle. Bag 103 may have an opening 112 formed at the top of bag 103. The circumferential sidewall and bottom of bag 103 may be sealed using methods known by those of ordinary skill in the art. Bag 103 may be comprised of layers of foldable resilient silicone, rubber, or other stretchable elastomeric (such as three or four layers depending on product requirements). Bag 103 may have series of ridges or bumps on the surface of bag 103 that prevent bag 103 from sticking to the internal walls of canister 102 In other limiting embodiments bag 103 may be plastic, metal, or in other non-limiting embodiments another suitable material. The layers offer a superior barrier which eliminates the possibility of oxidation and cross contamination. The various types of construction of bags are well-known in the art and the particular method of manufacture is not intended to limit the present invention in any way.
The interior and exterior of bag 103 may be fabricated in a manner which enables bag 103 to remain flexible, yet provides a significant barrier between the contents of the bag 103 and the pressurized air in canister 102 surrounding bag 103. The exterior of bag 103 may have a surface with raised portions 212 such as a plurality of dots, ribs or protrusions to facilitate the circulation of pressured air surrounding bag 103 within the container and keep bag 103 from bunching up and inadvertently sealing to the inside of canister 102 and allowing the dip tube to poke a hole in bag 103. Raised portions 212 also ensure bag 103 does not stick to the internal walls of canister 102. Bag 103 may be shaped and designed with a thickened top portion to provide better stability and durability for multiple uses including removal and replacement of actuator 104 onto canister 102.
Opening 112 may have a lipped portion protruding outward on the exterior of upper surface boundary. The lipped portion allows bag 103 to engage and rest inside canister 102 with the lipped portion resting upon the upper portion of canister 102. This configuration permits cover piece 114 to be fitted around canister 102 and to mechanically lock actuator 104 with canister 102 and bag 103. Lipped portion may have a series of grooves or other fasteners to hold bag 103 in place.
Canister 102 may be comprised of the same material as a standard aerosol can such as plastic or metal. Canister 102 may be comprised of a base 105 whereby base 105 is preferably concave at its exterior surface (and convex at its interior), as shown in
Canister 102 may have threaded portion 215 on the exterior of upper surface boundary near opening 108. Threaded portion 215 may also have one or more vertical air pressure relief slots. Threaded portion 215 is configured to allow cover piece 114 to engage and mechanically lock actuator 104 with canister 102 and bag 103.
The fluid contents in bag 103 may be sealed by valve cup 113, shown away from bag 103 in
Valve cup 113 may have threaded portion 113a around the exterior of valve cup 103. Threaded portion 113a allows valve cup 113 to sealably engage with bag 103. In operation, valve cup 113 may be lowered until threads 113a of valve cup 103 contact interior threads of bag 103. Valve cup 113 is then rotated clockwise on the correlating threads. As valve cup 113 is further rotated clockwise, downwardly, the lip of valve cup 113 comes into contact with the lip of canister 102. The bottom portion of valve cup 113 move downward past the lip of bag 103 whereby valve cup 113 is then movably retained, allowing valve cup 113 to further advance downwardly into the closed position. This engagement applies a radial force inward and downward force to create a substantially air-tight seal that prevents exiting of liquid and gas from bag 103 unless through valve cup 113. Valve cup 113 may be removed by applying a force greater than the radial force, such as by a user rotating valve cup 113 in a counterclockwise motion and then pulling valve cup 113 away from bag 103. The securing configuration described above is shown in greater detail in
The fluid contents in bag 103 may be released by an actuator 104, shown away from valve cup 113 in
Canister 102 and actuator 104 may be mechanically locked together by cover piece 114, shown away from canister 102 in
Cover piece 114 may be lowered until interior threads contact threads 215 of canister 102. Cover piece 114 is then rotated clockwise on the correlating threads. As cover piece 114 is further rotated clockwise, downwardly, the internal threads of cover piece 114 comes into contact with actuator 104 and cover actuator 104 whereby cover piece 114 is then movably retained after being fully twisted onto canister 102. This engagement applies a radial force inward and downward to create a substantially air-tight seal that prevents exiting of liquid and gas from canister 102. Cover piece 114 may be removed by applying a force greater than the radial force, such as by a user rotating actuator 104 and then pulling cover piece 114 away from canister 102.
Lid 115 may be fit over cover piece 114, shown away from canister 102 in
Turning to
Valve 130 may be stabilized within hole 106 with an annular catch 146 which resides at the circumference of hole 106 and a resilient annular strain relief member 148 which engages the inner portion of catch 146. More particularly, catch 146 includes ring groove 151, a barb projection 156, inner rim 158, and a side wall 160. When catch 146 is positioned at the hole 106 from inside the canister 102, side wall 160 fits against the circumference of hole 106 to position catch 146 concentrically with hole 106. The ring groove 151 holds an O-ring 152 against the interior surface of the bottom 105 of the canister 102 to provide a fluid tight seal. The strain relief member 148 includes an upper barb 162 and a groove 164. When the strain relief member is pushed through catch 146 from bottom 105 of the canister 102 (i.e., from outside the canister), barb 162 seats over inner rim 158 of catch 146, and inner rim 158 is engaged within the groove 164.
Valve 130 may then be pushed through the lower end of the strain relief member 148 such that the frustoconical portion 138 resides within canister 102 and barb 140 passes through and seats above projections 156 of catch member 146. Catch member 146 and strain relief member 148 may be positioned within and about the annular groove 145 in valve 130 (with the barb 140 of valve 130 seating above members 146 and 148, and flared flange 142 of valve 130 seating below members 146 and 148). This configuration locks valve 130 relative to the bottom of the canister 102 and provides a fluid tight seal about the valve's periphery. Importantly, where hole 106 in the canister 102 is a punched hole with potentially sharp edges 166, catch 146 and strain relief 148 operate to shield such sharp edges from contact with valve 130, thereby preventing damage to valve 130 that may otherwise occur. The interior space of valve 130 may include a relatively large first portion 170, a reduced diameter neck portion 172, and a flared third portion 174. It should also be appreciated that interior space 144 of valve 130 provides a configuration that locks head portion 190 of needle 184 into place such that canister 102 will not release or disengage from valve 130 while canister 102 is pressurized unless a user physically pulls canister 102 away from needle 184. This configuration of valve 130 is incorporated by reference via U.S. Pat. No. 6,883,564 in its entirety.
Turning now to
Referring now to
Pressurization station 150 may have a power system designed to provide the energy to the circuits, switchers, and other components of station during the process of pressurizing canister 102. Pressurization station 150 may be powered by methods known by those of ordinary skill in the art and is shown in
In some non-limiting embodiments the pressurization station may have one or more battery compartments for receiving and holding batteries such as but not limited to AA or AAA sized conventional batteries. The battery compartment may include one or more electrodes (e.g. conventional electrodes) that are configured to contact electrically conductive surfaces of the battery received inside the compartment. The battery compartments are selectively accessible by removal of a latch cover whereby the battery compartments and the batteries are accessible only when the user removes a removable battery cover or latch mechanism concealing the battery compartment from external view. Pressurization station 150 may include a latch receiving component that engages with the latch cover concealing battery compartment to facilitate removal and reattachment of the latch cover from pressurization station 150.
Needle 184 may include an enlarged generally oval shaped head portion 190, a reduced diameter neck portion 192, and a relative larger diameter base portion 194. An axial through bore 196 is defined therethrough. Head portion 190 of needle 184 may be an enlarged generally oval shaped, a round and substantially spherical-shaped, or any other shape that does not have the defined edges associated with prior art needles having a frustoconical shape that, necessarily, have a defined edge on the circular base. The interior space 144 of valve 130 accommodates head portion 190 and neck portion 192 of needle 184, with head 190 fitting within first portion 170 of space 144, and neck portion 192 of needle 184 fitting diametrically snugly within neck portion 172 of the space and extending within the flared third portion 174 of space 144. Bills 134 and 136 are located higher than the head 190 of the needle 184, such that even when the needle is fully inserted into the valve 130, valve 130 remains closed. The oval shape of needle 184 is an improvement over existing frustoconical heads because the oval shape no longer has any sharp edges capable of cutting or otherwise damaging the rubber material of valve 130. As discussed above, the shape of needle 184 may comprise any shape that does not have defined edges, such as a rounded and substantially spherical-shape. For example, U.S. Pat. No. 6,883,564 discloses a needle having a substantially frustoconical shaped needle head or point, defined by a rounded apex and a circular edge defining the terminating distal end of the head or point. Head portion 190 of Needle 184 of the present invention does not have the rounded frustoconical head portion, rather it is oval or substantially spherical in shape. Specifically, head 190 does not have a defined circular edge at its distal end. This improvement in the shape of head portion 190 of needle 184 not only preserves the structural integrity of valve 130, as discussed above, but it additionally allows valve 130 to be opened to facilitate a de-pressurization configuration of valve 130 that is discussed in view of
In some non-limiting embodiments dock 182 may be generally collar sized and contoured to guide canister 102 into an orientation in which valve 130 is aligned with pressurization needle 184 on pressurization station 140. Dock 182 may have a cylindrically tubular lower portion 198 (approximately 0.53 inch in height) having an inner diameter (e.g., 1.980 inches) which is just slightly larger (e.g., 0.010 inch clearance) than the outer diameter at the lower end of the canister 102 (e.g., 1.970 inches), and an upper portion 200 with a surface 202 beveled outward relative to the inner surface of the lower portion 204. The upper portion 200 bevels out to an inner diameter of, e.g., 2.060 inches; i.e., preferably approximately 0.090 inch greater than the lower end of the container. The dock 182 has a total height of preferably approximately 0.780 inch, with the lower portion 204 having a height of preferably approximately 0.53 inch, and upper portion 200 having a height of preferably approximately 0.23 inch. When canister 102 is positioned at dock 182, even at an angle, beveled surface 202 guides the lower end of canister 102 into lower portion 204. In this manner, interior space 144 of valve 130 is automatically aligned relative to needle 184 without user concern for a misalignment, which could otherwise cause valve 130 puncture or wasted user time with respect to alignment.
Adverting now to
Adverting now to
Deformable piston 300 is preferably constructed from a medium-soft flexible silicone and is configured to include plurality of annular ridges 302 arranged on outside surface 301 of piston 300. Annular ridges 302 resemble a plurality of O-rings that are fixed to outside surface 301 of piston 300. Piston 300 may be comprised of any other suitable plastic or silicone combination, or silicone and metal combination such that it may be deformably and forcibly removed through opening 108 of canister 102 (shown in
Piston 300 may comprise various different constructions. In one possible configuration, piston 300 may be substantially hollow and include an aperture on its distally arranged bottom surface that would lead to an internal cavity. This hollow configuration would allow piston 300 to inflate when canister 102 is pressurized, further sealing annular ridges 302 against inner wall 107a of opening 108 and circumferential sidewall 107 of canister 102. The hollow configuration also would allow piston 300 to deflate when canister 102 is de-pressurized, making piston 300 easier to remove from opening 108, as shown in
In use, during a first filling, actuator 104 and valve cup 113 may be removed from canister 102 and a selected content such as a liquid is poured through the open end of the canister 102 into bag 103. Valve cup 113 is then placed on bag 103 and then actuator 104 is connected to valve cap. Cover piece 114 is then threaded back onto the canister 102 until the canister is closed and an airtight seal is created. It should be appreciated that in the second embodiment of the present invention, valve cup 113 and bag 103 are absent. Thusly, during a first filling, actuator 104 and cover piece 114 may be removed from canister 102 and a selected content such as a liquid is poured through opening 108 directly into upper camber 510, defined by the top surface of piston 300. Cover piece 114 is then threaded back onto canister 102 to secure actuator 104 to opening 108, creating an airtight seal. For both embodiments of the present invention, canister 102 is then inserted into dock 182 such that needle 184 is inserted into valve 130. The tapered end of the head 190 of the needle 184 and flared opening 174 of the valve 130 facilitate the coupling between needle 184 and valve 130 such that canister 102 and valve 130 may be coupled with relatively little user force.
The following description should be taken in view of
When the compressor of pressurization station 150 is operated, e.g., by actuation of switch 150a, gas, e.g., air, under pressure is forced through needle 184 and into valve 130. This causes the bills 134 and 136 of valve 130 to flutter open such that the gas pressurizes canister 102. Furthermore, as the pressure within canister 102 increases, the force against valve 130 from canister 102 contents increases. As such, the force of the contents against the frustoconical portion 138 of valve 130 decreases the diameter of neck portion 172 of interior space 144. This captures head portion 190 of needle 184 within valve 130 and prevents canister 102 from blowing off needle 184, even at maximum fill pressure, e.g., 70 to 100 psi. Preferably, pressurization station 150 includes means for automatically deactivating the compressor 182 when a desired fill pressure is reached. As soon as the compressor is turned off, bills 134 and 136 of valve 130 close; preventing any backflow of the contents through valve 130.
Canister 102 may then be removed from the pressurization station 150. Spray nozzle 119 may then be depressed to release the contents of bag 103, or upper chamber 510 in the second embodiment. When canister 102 is depressurized (either partly or completely), i.e., after significant use or after removal and replacement of cover piece 114, and actuator 104 from the canister, canister 102 may be positioned within dock 182 of pressurization station 150, and re-pressurized as described above.
The following description should be taken in view of
Valve 130 is illustrated in a first engagement position with needle 184 in
Valve 130 is illustrated in a second engagement position with needle 184 in
Also illustrated in
Adverting now to
The following description should be taken in view of
The following description should be taken in view of
The following description should be taken in view of
When canister 102 is not pressurized, as generally illustrated in
However, when canister 102 is pressurized, as generally illustrated in
The following description should be taken in view of
As shown best in
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The present invention according to one or more embodiments described in the present description may be practiced with modification and alteration within the scope of the appended claims. Thus, the description is to be regarded as illustrative instead of restrictive of the present invention.
This application claims the benefit under 35 U.S.C. § 119 of U.S. patent application Ser. No. 17/127,275, filed on Dec. 18, 2020, which application is incorporated herein by reference in its entirety. Provisional Application No. 62/950,906, filed on Dec. 19, 2019, also is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62950906 | Dec 2019 | US |
Number | Date | Country | |
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Parent | 17127275 | Dec 2020 | US |
Child | 17821045 | US |