COCA-COLA® is a registered trademark of The Coca-Cola Company, Atlanta, Ga., U.S.A. Other names used herein may be registered trademarks, trademarks or product names of The Coca-Cola Company or other companies.
This invention relates to a glass hardening system and method capable of transition between configurations for annealing and tempering glass objects and in particular to a glass hardening system comprising a conveyor system, a glass object positioning system, a tempering chamber, and a plurality of temperature zones oriented to form a tunnel through which glass objects are conveyed by a conveyor system. The temperature zones can be set to implement a temperature profile for either annealing or tempering the glass objects. Furthermore, in an exemplary embodiment an annealing lehr can be configured to temper glass objects by making a portion of the conveyor system accessible to the glass object positioning system after preheating, such that the glass object positioning system can temporarily relocate the glass objects from the conveyor into a tempering chamber and then return the glass objects to the conveyor system.
Before our invention
Referring to
Shortcomings of using a dedicate tempering station 108 is that production line speed can be slower for the tempering process requiring the vessels to be stored and or staged between the vessel forming station 102 and tempering station 108. This requires additional conveying equipment and can lead to vessel quality problems.
There is a long felt need to be able to be able to transition between annealing and tempering vessels without having to purchase, install, and pay the cost to operate a separate dedicate tempering station. In addition, there is a desire to avoid negatively impacting production line speed, and thus avoid having to add additional conveying line to accommodate the need to store and or stage the formed vessels prior to tempering. Furthermore, there is a need to overcome the shortcoming of the prior art to improve vessel quality and use less energy by not having to operate a separate dedicate tempering station. There is also a need to be able to leverage a large install base of annealing lehr equipment to anneal and temper glass vessel, rather than having to purchase, install, and operate additional dedicated tempering stations equipment. These and other shortcoming gives rise to the present invention.
The shortcomings of the prior art are overcome and additional advantages are provided through the provision of a glass hardening system capable of transition between configurations for annealing and tempering glass objects. The glass hardening system comprising: a conveyor system, a glass object positioning system, a tempering chamber, and a plurality of temperature zones oriented to form a tunnel with openings on either end of the tunnel through which a plurality of glass objects are conveyed by the conveyor system. Each of the plurality of temperature zones being either a heating zone or a cooling zone and each of the plurality of temperature zones having an adjustable temperature such that the plurality of temperature zones can be set to implement a temperature profile necessary for either annealing or tempering the plurality of glass objects. Wherein the glass hardening system is configured to anneal the plurality of glass objects when the tunnel remains sealed except for openings on either end to allow ingress and egress of the plurality of glass objects and the temperature profile implemented is an annealing temperature profile. The glass hardening system is transitioned to temper the plurality of glass objects when the glass hardening system is configured such that a portion of the conveyor system is accessible to the glass object positioning system after preheating of the plurality of glass objects, such that the glass object positioning system can temporarily relocate a portion of the plurality of glass objects from the conveyor system into the tempering chamber, wherein the portion of the plurality of glass objects are tempered and then the portion of the plurality of glass objects is returned to the conveyor system to complete the temperature profile.
Additional shortcomings of the prior art are overcome and additional advantages are provided through the provision of a method of configuring a glass hardening system capable of transition between configurations for annealing and tempering glass objects. The method comprising: orientating a plurality of temperature zones to form a tunnel with openings on either end of the tunnel through which a plurality of glass objects are conveyed by a conveyor system. Each of the plurality of temperature zones being either a heating zone or a cooling zone and each of the plurality of temperature zones having an adjustable temperature, such that the plurality of temperature zones can be set to implement a temperature profile necessary for either annealing or tempering the plurality of glass objects. Setting the temperature profile for either annealing or tempering the plurality of glass objects. Configuring selectively the glass hardening system to anneal the plurality of glass objects by causing the tunnel to remain sealed except for opening on either end to allow ingress and egress of the plurality of glass objects. Configuring selectively the glass hardening system to temper the plurality of glass objects by making a portion of the conveyor system accessible to a glass object positioning system after preheating of the plurality of glass objects, such that the glass object positioning system can temporarily relocate a portion of the plurality of glass objects from the conveyor system into a tempering chamber. Wherein the portion of the plurality of glass objects is tempered and then the portion of the plurality of glass objects is returned to the conveyor. Conveying the plurality of glass objects through the plurality of temperature zones exposing each of the plurality of glass object to the temperature profile, wherein the plurality of glass objects are either annealed or tempered.
Additional shortcomings of the prior art are overcome and additional advantages are provided through the provision of a method of configuring an annealing lehr to temper glass objects. The method comprising: orientating a plurality of temperature zones to form a tunnel with openings on either end of the tunnel through which a plurality of glass objects are conveyed by a conveyor system. Each of the plurality of temperature zones being either a heating zone or a cooling zone and each of the plurality of temperature zones having an adjustable temperature, such that the plurality of temperature zones can be set to implement a temperature profile necessary for either annealing or tempering the plurality of glass objects. Configuring the annealing lehr to temper the plurality of glass objects by making a portion of the conveyor system accessible to a glass object positioning system after preheating of the plurality of glass objects. Setting the temperature profile for tempering the plurality of glass objects. Conveying the plurality of glass object through the plurality of temperature zones exposing each of the plurality of glass object to the temperature profile. Relocating by way of the glass object positioning system a portion of the plurality of glass objects from the conveyor system into a tempering chamber. Tempering the portion of the plurality of glass objects and returning the portion of the plurality of glass objects to the conveyor system.
System and computer program products corresponding to the above-summarized methods are also described and claimed herein.
Additional features and advantages are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention. For a better understanding of the invention with advantages and features, refer to the description and to the drawings.
The subject matter which is regarded as the invention is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other objects, features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
The detailed description explains the preferred embodiments of the invention, together with advantages and features, by way of example with reference to the drawings.
Turning now to the drawings in greater detail, the invention of the present invention overcomes the need to have separate annealing and tempering systems instead effectuating the ability to selectively choose between annealing and tempering through the use of a single annealing lehr. Such an anneal lehr can be a E. W. BOWMAN, AMERICAN PENNEKAMP, or other type and or kind of annealing lehr, as may be required and or desired in a particular embodiment. For purposes of disclosure referring to
Referring to
In an exemplary embodiment, the glass hardening system is configured to anneal the plurality of glass objects 302 when the tunnel remains sealed except for openings on either end to allow ingress and egress of the plurality of glass objects shown as 302A-302B and the temperature profile 306 implemented is an annealing temperature profile.
Also illustrated in
In a plurality of embodiment the number of temperature zones can vary. In this regard,
For disclosure purposes a plurality of glass objects 302A is a collection of vessels 302 and can be organized in a row to effectuate the processing of moving many vessels 302 at a time. In production such rows of vessels 302 are in continuous motion to and through the glass hardening system 210. A select row or rows of vessels 302 can be referred to as a portion of a plurality of glass objects 302. The
Referring to
An advantage of the present invention is that a separate glass hardening system for tempering glass object does not need to be purchased. Another advantage is that the conveyor system and production line speed does not need to be altered and that an annealing lehr can be transitioned and configured between an annealing and a tempering method to hardening the glass objects 302.
In an exemplary embodiment, a glass hardening system initially configured for annealing glass objects can be transitioned to temper a plurality of glass objects. In this regard, the glass hardening system can be configured such that a portion of the conveyor system 206 is accessible to a glass object positioning system 204A-204B. Such glass object positioning can occur after the preheating stage of the plurality of glass objects at position 302B. The glass object positioning system 204A-204B can temporarily relocate a portion of the plurality of glass objects at position 302B from the conveyor system 206 into the tempering chamber 208, wherein the portion of the plurality of glass objects at position 302C are tempered. The portions of the plurality of glass objects, at position 302D, are returned to the conveyor system 206 to complete the temperature profile and method. The plurality of glass object exit at position 306F.
In this embodiment, tempering chamber 208 is located between temperature zones 202F and 202H. Alternatively,
Also illustrated in
The conveyor system 206 transports the plurality of glass objects at position 302A from the vessel former 102 through the glass hardening system 210. A portion of the plurality of glass objects at position 302B exiting the preheating phase and are then relocated by way of the glass object positioning system 204A-204B from the conveyor system 206 into a tempering chamber 208. The portion of the plurality of glass objects at position 302C is then tempered. Such tempering can be effectuated by way of blowing gas or liquid on the portion of the plurality of the glass objects at position 302C while the portion of the plurality of glass objects at position 302C are in the tempering chamber 208. In an exemplary embodiment, the gas can be air or other gas, as may be required and or desired in a particular embodiment. The portion of the plurality of glass objects at position 302D is then returned to the conveyor system 206 without interruption to the plurality of glass objects being transported along the conveyor system 206.
In an exemplary embodiment when the portion of the plurality of glass objects at position 302D are returned to the conveyor system 206 they continue through the temperature profile 306B entering the remaining temperature zones 202H-202I and exit the glass hardening system at position 302F. The plurality of glass objects can then be conveyed to other manufacturing processes as may be required and or desired in a particular embodiment.
In a plurality of embodiment the number of temperature zones can vary. In this regard,
Referring to
Referring to
In this exemplary embodiment the tempering chamber 208 is located on top of at least one of the temperature zones, such as temperature zone 202F. Alternatively,
Referring to
In block 1002 a plurality of temperature zones are orientated to form a tunnel with openings on either end through which a plurality of glass objects 302 are conveyed by a conveyor system 206, each of the plurality of temperature zones 202A-202I being either a heating zone or a cooling zone and each of the plurality of temperature zones 202A-202I and can have an adjustable temperature, such that the plurality of temperature zones can be set to implement a temperature profile 306 or 306A-306B as necessary for either annealing or tempering the plurality of glass objects 302. The method continues in block 1004.
In block 1004 a temper profile 306 for either annealing or tempering the plurality of glass objects 302 is set. The method continues in decision block 1006.
In decision block 1006 a determination is made as to whether annealing or tempering is desired. If the resultant is annealing then the method continues in block 1008. If the resultant is tempering then the method continues in block 1010.
In block 1008 the glass hardening system 210 is selectively configured to anneal the plurality of glass objects 302 by causing the tunnel formed by the heating zones to remain sealed except for openings on either end to allow ingress and egress of the plurality of glass objects 302. The method continues in block 1012.
In block 1010 the glass hardening system 210 is selectively configured to temper the plurality of glass objects 302 by making a portion of the conveyor system 206 accessible to a glass object positioning system 204 or 204A-204B after preheating of the plurality of glass objects 302, such that the glass object positioning system 204 or 204A-204B can temporarily relocate a portion of the plurality of glass objects 302 from the conveyor system 206 into a tempering chamber 208, wherein the portion of the plurality of glass objects 302 are tempered. The glass object positioning system 204 or 204A-204B then return the portion of the plurality of glass objects 302 to the conveyor 206.
In an exemplary embodiment, tempering can be effectuated by blowing gas or liquid on the portion of the plurality of the glass objects 302 while the portion of the plurality of glass objects 302 are in the tempering chamber 208. Such a gas can be air or other gas, as may be required and or desired in a particular embodiment.
Furthermore, in an exemplary embodiment, the temperature zones 202A-202F can be set to raise the temperature of the plurality of glass objects 302 from an initial starting temperature upon entry into the glass hardening system 210 of less than 700 degrees Celsius to a before tempering preheat temperature of approximately 700 degrees Celsius.
In addition, the tempering chamber 208 and the glass object positioning system 204 or 204A-204B can be configured to transport and simultaneously temper a plurality of rows of a portion of the plurality of glass objects 302, wherein the number of the plurality of rows can be determined based on conveyor system 206 speed and amount of time required to transport, temper, and return the portion of the plurality of glass objects 302 to the conveyor system 206, without interruption to the plurality of glass objects being transported along the conveyor system. The method continues in block 1012.
In block 1012 the plurality of glass objects 302 are conveyed through the plurality of temperature zones 202A-202I exposing each of the plurality of glass object 302 to the temperature profile 306 or 306A-306B, wherein the plurality of glass objects 302 are either annealed or tempered. The method is then exited.
Referring to
In block 2002 a plurality of temperature zones 202A-202I can be orientated to form a tunnel with openings on either end of the tunnel through which a plurality of glass objects 302 can be conveyed by a conveyor system 206, each of the plurality of temperature zones 202A-202I can be either a heating zone or a cooling zone and each of the plurality of temperature zones 202A-202I and can have an adjustable temperature such that the plurality of temperature zones 202A-202I can be set to implement a temperature profile 306 or 306A-306B as necessary for either annealing or tempering the plurality of glass objects 302. The method continues in block 2004.
In block 2004 the annealing lehr can be configured to temper the plurality of glass objects 302 by making a portion of the conveyor system 206 accessible to a glass object positioning system 204A-204B after preheating of the plurality of glass objects 302. The method continues in block 2006.
In block 2006 the temperature profile 306A-306B is set for tempering the plurality of glass objects 302. The method continues in block 2008.
In block 2008 the plurality of glass object 302 are conveyed through the plurality of temperature zones 202A-202I exposing each of the plurality of glass objects 302 to the temperature profile 306A-306B. The method continues in block 2010.
In block 2010 by way of the glass object positioning system 204A-204B a portion of the plurality of glass objects 302 can be relocated from the conveyor system 206 into a tempering chamber 208. The method continues in block 2012.
In block 2012 the portion of the plurality of glass objects 302 are tempered.
In an exemplary embodiment, tempering can be effectuated by blowing gas or liquid on the portion of the plurality of the glass objects 302 while the portion of the plurality of glass objects 302 are in the tempering chamber 208. Such a gas can be air or other gas, as may be required and or desired in a particular embodiment.
Furthermore, in an exemplary embodiment, the temperature zones 202A-202F can be set to raise the temperature of the plurality of glass objects 302 from an initial starting temperature upon entry into the glass hardening system 210 of less than 700 degrees Celsius to a before tempering stable preheat temperature of approximately 700 degrees Celsius.
In addition, the tempering chamber 208 and the glass object positioning system 204A-204B can be configured to transport and simultaneously temper a plurality of rows of the portion of the plurality of glass objects 302, wherein the number of the plurality of rows can be determined based on conveyor system 206 speed and amount of time required to transport, temper, and return the portion of the plurality of glass objects 302 to the conveyor system 206, without interruption to the plurality of glass objects being transported along the conveyor system. The method continues in block 2014.
In block 2014 the portion of the plurality of glass objects 302 are returned to the conveyor system 206, without interruption to the plurality of glass objects 302 being transported along the conveyor system 206. The method is then exited.
The capabilities of the present invention can be implemented in software, firmware, hardware or some combination thereof.
As one example, one or more aspects of the present invention can be included in an article of manufacture (e.g., one or more computer program products) having, for instance, computer usable media. The media has embodied therein, for instance, computer readable program code means for providing and facilitating the capabilities of the present invention. The article of manufacture can be included as a part of a computer system or sold separately.
Additionally, at least one program storage device readable by a machine, tangibly embodying at least one program of instructions executable by the machine to perform the capabilities of the present invention can be provided.
The flow diagrams depicted herein are just examples. There may be many variations to these diagrams or the steps (or operations) described therein without departing from the spirit of the invention. For instance, the steps may be performed in a differing order, or steps may be added, deleted or modified. All of these variations are considered a part of the claimed invention.
While the preferred embodiment to the invention has been described, it will be understood that those skilled in the art, both now and in the future, may make various improvements and enhancements which fall within the scope of the claims which follow. These claims should be construed to maintain the proper protection for the invention first described.
This application contains subject matter which is related to the subject matter of the following co-pending applications, each of which is assigned to the same assignee as this application, The Coca-Cola Company, Atlanta, Ga., U.S.A. Each of the below listed applications is hereby incorporated herein by reference in its entirety: The present application is a continuation in part application of an application entitled ‘METHOD AND APPARATUS FOR STRENGTHENING GLASS’, inventor Postupack et al., filed Mar. 31, 2004 and assigned Ser. No. 10/813,435.
Number | Date | Country | |
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Parent | 10813435 | Mar 2004 | US |
Child | 12473363 | US |