Claims
- 1. A method of positioning a microcomponent comprising the steps of:
receiving into a microcomponent positioning device a microcomponent; activating at least one microactuator of said microcomponent positioning device; determining a target position for said microcomponent; and controllably deforming at least a portion of said microcomponent positioning device to accurately fix, at least temporarily, the position of said microcomponent at said target position.
- 2. The method of claim 1 wherein said controllably deforming step further comprises the step of:
heating said at least a portion of said microcomponent positioning device.
- 3. The method of claim 2 wherein said heating step further comprises:
heating said at least a portion of said microcomponent positioning device to a sufficiently high temperature to make said at least a portion of said microcomponent positioning device amenable to altercation of its shape.
- 4. The method of claim 3 wherein said at least a portion of said microcomponent positioning device comprises at least one material selected from the group consisting of:
plastic, silicon, polysilicon, and nickel.
- 5. The method of claim 2 wherein said controllably deforming step further comprises the step of:
allowing said at least a portion of said microcomponent positioning device to cool.
- 6. The method of claim 5 wherein said heating step comprises heating said at least a portion of said microcomponent positioning device to a sufficiently high temperature to make said at least a portion of said microcomponent positioning device amenable to altercation of its shape, and wherein once said microcomponent cools, it resumes being unamenable to altercation of its shape.
- 7. The method of claim 2 wherein said heating step further comprises:
electrothermally heating said at least a portion of said microcomponent positioning device.
- 8. The method of claim 2 wherein said heating step further comprises:
using a laser to heat said at least a portion of said microcomponent positioning device.
- 9. The method of claim 1 wherein said at least a portion of said microcomponent positioning device comprises at least one of said at least one microactuator.
- 10. The method of claim 9 wherein said controllably deforming step further comprises the step of:
electrothermally heating said at least one of said at least one microactuator.
- 11. The method of claim 1 wherein said at least one microactuator is operable to move said microcomponent.
- 12. The method of claim 1 wherein said at least one microactuator is arranged to move said microcomponent in at least one direction.
- 13. The method of claim 12 wherein said at least one microactuator includes microactuators arranged to provide at least two degrees of freedom of movement for said microcomponent.
- 14. The method of claim 12 wherein said at least one microactuator includes microactuators arranged to provide at least three degrees of freedom of movement for said microcomponent.
- 15. The method of claim 1 wherein said microcomponent positioning device comprises a holding compartment for holding said microcomponent and one or more support beams supporting said holding compartment, and wherein said controllably deforming step further comprises the step of:
controllably deforming at least one of said one or more support beams.
- 16. The method of claim 15 wherein said controllably deforming step further comprises the step of:
electrothermally heating said at least one of said one or more support beams.
- 17. The method of claim 1 wherein said target position is a position at which said microcomponent is sufficiently aligned with another device.
- 18. The method of claim 17 wherein said microcomponent comprises an optical fiber.
- 19. The method of claim 18 wherein said another device comprises an optoelectronic device.
- 20. The method of claim 19 wherein said optoelectronic device is a device selected from the group consisting of:
an optical receiver and an optical transmitter.
- 21. The method of claim 1 wherein said microcomponent positioning device is monolithically fabricated.
- 22. The method of claim 1 further comprising the step of:
monolithically fabricating said microcomponent positioning device.
- 23. The method of claim 1 wherein said determining step further comprises:
performing said activating step to move said microcomponent.
- 24. The method of claim 23 wherein said determining step further comprises:
evaluating feedback received from a feedback system to determine said target position.
- 25. The method of claim 23 further comprising the step of:
deactivating said at least one microactuator, wherein said controllably deforming step maintains the position of said microcomponent at said target position.
- 26. The method of claim 1 wherein said controllably deforming step fixes said position of said microcomponent within 500 nanometers of said target position.
- 27. The method of claim 1 wherein said controllably deforming step fixes said position of said microcomponent within 100 nanometers of said target position.
- 28. A microcomponent positioning device comprising:
microcomponent holder operable to receive a microcomponent therein; at least one microactuator operable to apply a force to move said microcomponent holder in at least one direction; and at least one portion that is controllably deformable to enable said microcomponent holder to be moved responsive to said force to accurately fix, at least temporarily, the position of said microcomponent at a determined target position.
- 29. The microcomponent positioning device of claim 28 that is monolithically fabricated.
- 30. The microcomponent positioning device of claim 29 comprising at least one part that is electrically insulated from at least one other part.
- 31. The microcomponent positioning device of claim 28 wherein said at least one portion is said at least one microactuator.
- 32. The microcomponent positioning device of claim 28 wherein said at least one portion comprises at least one support beam arranged for supporting said microcomponent holder.
- 33. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least two opposing microactuators arranged on opposite sides of said microcomponent holder.
- 34. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least one pair of microactuators operable to apply a force to move said microcomponent holder along a common axis.
- 35. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least two microactuators arranged at 90 degrees to each other.
- 36. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least two pairs of microactuators, wherein each pair is arranged at 90 degrees relative to the other pair.
- 37. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least four microactuators each arranged at 90 degrees to at least one other of said at least four microactuators.
- 38. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least four pairs of microactuators, wherein each pair is arranged at 90 degrees relative to at least one other of said at least four pairs of microactuators.
- 39. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least six microactuators each arranged at 90 degrees to at least one other of said at least six microactuators.
- 40. The microcomponent positioning device of claim 28 wherein said at least one microactuator comprises:
at least six pairs of microactuators, wherein each pair is arranged at 90 degrees relative to at least one other of said at least six pairs of microactuators.
- 41. The microcomponent positioning device of claim 28 wherein said at least one portion is controllably deformable to enable said microcomponent holder to be moved in at least two orthogonal directions.
- 42. The microcomponent positioning device of claim 28 wherein said at least one portion is controllably deformable to enable said microcomponent holder to be moved in at least three orthogonal directions.
- 43. A method of positioning a microcomponent comprising the steps of:
receiving into a microcomponent positioning device a microcomponent, wherein said microcomponent positioning device comprises at least one microactuator; activating said at least one microactuator to move said microcomponent to determine a target position; and controllably deforming at least a portion of said microcomponent positioning device to accurately fix, at least temporarily, the position of said microcomponent at said target position.
- 44. The method of claim 43 further comprising the step of:
deactivating said at least one microactuator, wherein said controllably deforming step maintains the position of said microcomponent at said target position.
- 45. The method of claim 43 wherein said at least a portion of said microcomponent positioning device comprises said at least one microactuator.
- 46. The method of claim 43 wherein said at least a portion of said microcomponent positioning device comprises at least one support beam that is arranged to support a microcomponent holder of said microcomponent positioning device.
- 47. The method of claim 43 wherein said activating step further comprises:
causing said at least one microactuator to move said microcomponent in accordance with a search algorithm to determine said target position.
- 48. The method of claim 43 further comprising the steps of:
receiving feedback, wherein said activating step further comprises causing said at least one microactuator to move said microcomponent responsive to said feedback.
- 49. The method of claim 43 wherein said controllably deforming step further comprises the step of:
heating said at least a portion of said microcomponent positioning device.
- 50. The method of claim 49 wherein said heating step further comprises:
heating said at least a portion of said microcomponent positioning device to a sufficiently high temperature to make said at least a portion of said microcomponent positioning device amenable to altercation of its shape.
- 51. The method of claim 50 wherein said at least a portion of said microcomponent positioning device comprises at least one material selected from the group consisting of:
plastic, silicon, polysilicon, and nickel.
- 52. The method of claim 49 wherein said controllably deforming step further comprises the step of:
allowing said at least a portion of said microcomponent positioning device to cool.
- 53. The method of claim 52 wherein said heating step comprises heating said at least a portion of said microcomponent positioning device to a sufficiently high temperature to make said at least a portion of said microcomponent positioning device amenable to altercation of its shape, and wherein once said microcomponent cools, it resumes being unamenable to altercation of its shape.
- 54. The method of claim 49 wherein said heating step further comprises:
electrothermally heating said at least a portion of said microcomponent positioning device.
- 55. The method of claim 49 wherein said heating step further comprises:
using a laser to heat said at least a portion of said microcomponent positioning device.
- 56. The method of claim 43 wherein said at least one microactuator includes microactuators arranged to provide at least two degrees of movement for said microcomponent.
- 57. The method of claim 43 wherein said at least one microactuator includes microactuators arranged to provide at least three degrees of movement for said microcomponent.
- 58. The method of claim 43 wherein said microcomponent positioning device is monolithically fabricated.
- 59. The method of claim 43 wherein said controllably deforming step comprises:
controllably deforming said at least one portion to move said microcomponent in at least two orthogonal directions to achieve said target position.
- 60. The method of claim 43 wherein said controllably deforming step comprises:
controllably deforming said at least one portion to move said microcomponent in at least three orthogonal directions to achieve said target position.
- 61. The method of claim 43 wherein said controllably deforming step fixes said position of said microcomponent within 500 nanometers of said target position.
- 62. The method of claim 43 wherein said controllably deforming step fixes said position of said microcomponent within 100 nanometers of said target position.
- 63. A system for positioning a microcomponent comprising:
micro-means for holding the microcomponent; micro-means for generating movement of the holding means; and controllably deformable micro-means for accurately fixing, at least temporarily, said holding means such that said microcomponent is positioned at a target position.
- 64. The system of claim 63 further comprising:
means for determining said target position.
- 65. The system of claim 64 wherein said determining means comprises a feedback system.
- 66. The system of claim 63 wherein said micro-means for generating movement of the holding means comprises at least one microactuator.
- 67. The system of claim 63 wherein said controllably deformable micro-means comprises said micro-means for generating movement of the holding means.
- 68. The system of claim 63 wherein said controllably deformable micro-means is deformable to accurately fix, at least temporarily, said holding means such that said microcomponent is positioned at said target position without requiring electrical power for fixing said holding means.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is related to co-pending and commonly assigned U.S. patent application Ser. No. 09/569,330 entitled “METHOD AND SYSTEM FOR SELF-REPLICATING MANUFACTURING STATIONS” filed May 11, 2000, U.S. patent application Ser. No. 09/570,170 entitled “SYSTEM AND METHOD FOR COUPLING MICROCOMPONENTS” filed May 11, 2000, U.S. patent application Ser. No. 09/616,500 entitled “SYSTEM AND METHOD FOR CONSTRAINING TOTALLY RELEASED MICROCOMPONENTS” filed Jul. 14, 2000, and U.S. patent application Ser. No. 09/643,011 entitled “SYSTEM AND METHOD FOR COUPLING MICROCOMPONENTS UTILIZING A PRESSURE FITTING RECEPTACLE” filed Aug. 21, 2000; the disclosures of which are hereby incorporated herein by reference.