System and method for processing elongate workpieces

Abstract
A system for processing elongate workpieces. The system consists of a first machining unit for performing a first processing operation on an elongate workpiece that is situated at a first location and a second machining unit for performing a second processing operation on an elongate workpiece that is situated at a second location that is vertically spaced from the first location. The system further consists of a first supply unit on which a plurality of elongate workpieces can be placed in a stored position. A transfer assembly engages an elongate workpiece in a stored position and selectively delivers an elongate workpiece engaged by the transfer assembly to one of the first and second locations.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to machining units for performing machining operations on a workpiece and, more particularly, to a system for processing elongate workpieces utilizing a plurality of the machining units. The invention is also directed to a method for processing elongate workpieces utilizing the system.




2. Background Art




In machining facilities, it is desirable to have the capability to perform multiple machining operations in an efficient manner while minimizing space requirements for the machining equipment. Typically, machine tool assemblies/machining units are arranged on a floor on one level. Most commonly, the machine tool assemblies are oriented horizontally. Floor space planning is carried out with the understanding that the footprint of each horizontally situated machine tool assembly will dictate the amount of floor space required for a particular machine tool assembly. Space above the footprint that is not occupied by the machine tool assembly is for all practical purposes wasted space.




It is known to orient machine tool assemblies vertically to better utilize vertically available space. One example of such an arrangement is shown in my U.S. Pat. No. 6,081,986. While this arrangement does make a better utilization of vertical space, there are drawbacks with this arrangement. First of all, some machine tool assemblies may be more prone to deformation if oriented in other than a horizontal direction. That is, many systems are configured in a pyramidal construction so that stability and accuracy are maintained by building components with decreasing mass from the base up. The vertical orientation of this type of machine tool assembly may cause the misalignment of cooperating components that could detract from system performance.




As with horizontal systems, the space above the vertically oriented individual machine tool assemblies is for all practical purposes wasted.




While ideally many machining operations are performable simultaneously under one roof, the number of such operations is generally limited by the surface area of a floor on which the machine tool assemblies are supported.




SUMMARY OF THE INVENTION




In one form, the invention is directed to a system for processing elongate workpieces. The system consists of a first machining unit for performing a first processing operation on an elongate workpiece that is situated at a first location and a second machining unit for performing a second processing operation on an elongate workpiece that is situated at a second location that is vertically spaced from the first location. The system further consists of a first supply unit on which a plurality of elongate workpieces can be placed in a stored position. A transfer assembly engages an elongate workpiece in a stored position and selectively delivers an elongate workpiece engaged by the transfer assembly to one of the first and second locations.




In one form, the transfer assembly includes a shuttle assembly which is vertically movable between a first position, from where an elongate workpiece on the shuttle assembly can be delivered to the first location, and a second position, from where an elongate workpiece on the shuttle assembly can be delivered to the second location.




The transfer assembly may further include a first loading unit for directing the elongate workpieces from the stored position to a holding position on the shuttle assembly.




The shuttle assembly may further include an elongate workpiece holder that is repositionable between a conveying position and a first transfer position.




The system may include a first guide surface to which an elongate workpiece in the holding position can be delivered and guided toward the first location with the shuttle assembly in the first position. The first guide surface may decline toward the first location.




In one form, the elongate workpiece holder consists of at least one surface which defines a receptacle for an elongate workpiece in the holding position with the workpiece holder in the conveying position and which guides movement of the elongate workpiece in the holding position onto the first guide surface as an incident of the workpiece holder changing from the conveying position toward the first transfer position.




The elongate workpiece holder may be pivotable between the conveying and transfer positions.




The system may further include a third machining unit for performing a third processing operation on an elongate workpiece that is at a third location spaced from the first and second locations.




In one form, the elongate workpiece holder is repositionable to a second transfer position. The system includes a third guide surface with the at least one surface on the elongate workpiece holder guiding movement of an elongate workpiece in the holding position onto the third guide surface as an incident of the workpiece holder changing from the conveying position toward the second transfer position.




The first and third locations may be at substantially the same height.




The system may further include a guide assembly for guiding vertical movement of the shuttle assembly between the first and second positions.




In one form, the loading unit consists of a pickup shoulder that is moveable between a pickup position and a release position, with the pickup shoulder engaging an elongate workpiece in the stored position and causing movement of an elongate workpiece in the stored position toward the elongate workpiece holder as an incident of the pickup shoulder moving from the pickup position toward the release position.




The shoulder may be pivotable between the pickup and release positions.




In one form, the supply unit consists of an inclined feeding surface along which elongate workpieces are urged by gravitational force toward a pickup location.




In one form, the first loading unit has a blocking surface which blocks movement of an elongate workpiece into the pickup location as the pickup shoulder is moved with a workpiece from the pickup position into the release position.




In one form, there is a stop shoulder at the first guide surface to which an elongate workpiece moving downwardly along the first guide surface abuts to maintain the elongate workpiece which has moved downwardly along the first guide surface consistently in a predetermined position against the stop shoulder.




In one form, the transfer assembly includes a first guide surface which is inclined so as to guide elongate workpieces from the first supply unit toward the first location and a second guide surface which is inclined so as to guide elongate workpieces from the first supply unit toward the second location.




With the shuttle assembly in the first position, a workpiece thereon can be delivered to against the first guide surface for movement thereagainst under gravitational force toward the first location. With the shuttle assembly in the second position, an elongate workpiece thereon can be delivered to against the second guide surface for movement thereagainst under gravitational force toward the second location.




The system may further include a pusher assembly for directing a workpiece into operative relationship with the first machining unit.




In one form, the first machining unit has a rotary operating axis and the pusher assembly pushes an elongate workpiece in a line that is substantially coincident with the rotary operating axis.




The system may include at least one elongate workpiece in a stored position on the first supply unit.




The invention is also directed to a method for processing elongate workpieces, including the steps of: storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; and performing a second processing operation on the second elongate workpiece at the second location.




The method may further include the steps of removing the first elongate workpiece from the first supply unit and blocking removal of another of the plurality of elongate workpieces from the first supply unit.




The step of delivering the first elongate workpiece may involve delivering the first elongate workpiece to against a first inclined guide surface so that the first elongate workpiece moves against the first inclined guide surface under the force of gravity toward the first location.




The step of delivering the second elongate workpiece may involve delivering the second elongate workpiece to against a second inclined guide surface so that the second elongate workpiece moves against the second inclined guide surface under the force of gravity toward the second location.




The step of storing a plurality of elongate workpieces may involve storing a plurality of workpieces on an inclined feeding surface so that the plurality of elongate workpieces are urged by gravitational forces into an accumulated state, one against the other.




The method may further include the steps of guiding the first elongate workpiece from the first supply unit to a first workpiece holder.




The method may further include the step of repositioning the first workpiece holder to thereby direct the first elongate workpiece from the first workpiece holder toward the first location.




The method may further include the steps of directing a third elongate workpiece from the first supply unit to the first workpiece holder and repositioning the first workpiece holder to thereby direct the third elongate workpiece from the first workpiece holder toward a third location.




The method may further include the steps of delivering a third elongate workpiece to the third location and at the third location performing a third processing step on the third elongate workpiece.




The method may include the steps of directing the first elongate workpiece past the first workpiece holder to a second workpiece holder and repositioning the second workpiece holder to thereby direct the first elongate workpiece from the second workpiece holder toward the first location.




The method may include the steps of directing a third elongate workpiece past the first workpiece holder to a second workpiece holder and repositioning the second workpiece holder to thereby direct the third elongate workpiece from the second workpiece holder toward a third location.




The method may include the steps of placing the first workpiece holder in a holding state, directing the first elongate workpiece into a holding position on the first workpiece holder, changing the first workpiece holder from the holding state into a release state, and repositioning the first workpiece holder so that with the first workpiece holder in the release state the first elongate workpiece is directed toward the first location.




The method may include the steps of placing the first workpiece holder into a release state and guiding a third elongate workpiece through the first workpiece holder to a holding position on the second workpiece holder.




The method may further include the step of repositioning the second workpiece holder to thereby direct the third elongate workpiece toward a third location.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a conventional machine tool assembly;





FIG. 2

is a side elevation view of the machine tool assembly of

FIG. 1

;





FIG. 3

is a perspective view of a machine tool assembly according to the present invention;





FIG. 4

is a side elevation view of the machine tool assembly of

FIG. 3

;





FIG. 5

is a perspective view showing two of the machine tool assemblies of

FIGS. 3 and 4

operatively mounted upon one form of base, according to the present invention;





FIG. 6

is a reduced, perspective view of a modified form of base, according to the present invention and with a plurality of machine tool assemblies as in

FIGS. 3 and 4

mounted thereto in an operative position;





FIG. 7

is a reduced, perspective view of a further modified form of base, according to the present invention, with a plurality of machine tool assemblies as in

FIGS. 3 and 4

in an operative position thereon;





FIG. 8

is a perspective view of a still further modified form of base, according to the present invention, with a machine tool assembly as in

FIGS. 3 and 4

in an operative position thereon;





FIG. 9

is a view as in

FIG. 8

with a modified form of machine tool assembly, according to the present invention;





FIG. 10

is a reduced, perspective view of a base as in

FIG. 7

with a plurality of machine tool assemblies as in

FIG. 9

in an operative position thereon;





FIG. 11

is a perspective view of a modified form of base, according to the present invention, with a plurality of modules as in

FIG. 9

operatively connected thereto;





FIG. 12

is a perspective view of a still further modified form of base, according to the present invention, with a plurality of modules as in

FIG. 9

in an operative position thereon;





FIG. 13

is a flow diagram showing steps that can be used to perform a machining operation according to the present invention and using one of the inventive bases in

FIGS. 5-12

;





FIG. 14

is an end elevation view of a system for processing elongate workpieces according to the invention and including a transfer assembly for delivering elongate workpieces in a supply unit to individual machining units shown stacked on a representative base of the type shown in

FIG. 12

;





FIG. 15

is an exploded, top, end, and side perspective view of the transfer assembly in

FIG. 14

;





FIG. 16

is a side, end, and bottom perspective view of the processing system of

FIG. 14

;





FIG. 17

is a bottom perspective view of the processing system taken from the opposite end and same side as in

FIG. 16

;





FIG. 18

is an enlarged, fragmentary, cross-sectional view of telescoping cylindrical elements used to selectively vertically reposition a workpiece shuttle assembly on the processing system in

FIGS. 14-17

;





FIG. 19

is a fragmentary, end elevation view of a modified form of transfer assembly, according to the present invention, for picking up workpieces from a supply unit and delivering the same to machining units;





FIG. 20

is a fragmentary, end elevation view of a gate system for controllably releasing workpieces from a feeding surface on a supply unit on which a plurality of workpieces are stored;





FIG. 21

is an end elevation view of a system for processing elongate workpieces and including a modified form of transfer assembly, according to the present invention;





FIG. 22

is a view as in

FIG. 21

of a still further modified form of transfer assembly, according to the present invention;





FIG. 23

is a view as in

FIGS. 21 and 22

of a still further modified form of transfer assembly, according to the present invention;





FIG. 24

is an enlarged, perspective view of a workpiece holder for selectively holding, releasing, and redirecting workpieces on the system in

FIG. 23

;





FIG. 25

is a cross-sectional view of the workpiece holder taken along line


25





25


of

FIG. 24

;





FIG. 26

is a fragmentary, end elevation view of modified form of transfer assembly, according to the present invention, and including pivotable beams which are selectively moved between operative and bypass positions to intercept downwardly moving workpieces for direction thereof to machining units;





FIG. 27

is a perspective view of a modified form of guide beam that can be reconfigured between operative and bypass positions to selectively intercept or allow passage of downwardly moving workpieces;





FIG. 28

is a view as in

FIGS. 21-23

of a still further modified form of transfer assembly, according to the present invention;





FIG. 29

is a perspective view of an alternative form of loading unit for picking up and strategically releasing workpieces for delivery to machining units;





FIG. 30

is a fragmentary, elevation view of a mechanism for selectively tipping a cradle on a workpiece holder, according to the present invention, to selectively deliver workpieces to machining units on different sides of the cradle; and





FIG. 31

is a view as in

FIG. 30

of a modified form of a system for tipping a cradle.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring initially to

FIGS. 1 and 2

, a conventional, machine tool assembly is shown at


10


and consists of a base


12


which is supported on a subjacent surface


14


. The base


12


in turn supports a machining unit consisting of cooperating machine tool components, in this case a workpiece holder


16


and a machining unit


18


which cooperate to perform a machining operation on a workpiece


20


.




Conventionally, the height of the base


12


, as indicated by the double-headed arrow


22


, is selected to approximate the height of the waist region


24


of an operator


26


, as indicated by the double-headed arrow


28


. The vertical dimension H may be on the order of 30 inches or more. Typically, the machine tool assembly


10


is constructed in a pyramidal fashion, with the components stacked serially, one on top of the other and upon the base


12


, with the stacked components decreasing in mass from bottom to top. The base


12


has a plan profile, in this case defined by the perimeter of an upwardly facing support surface


30


, that is significantly larger than the combined footprint for the workpiece holder


16


and machining unit


18


. By building the components in this manner, structural stability is sought so as to maintain alignment between the workpiece holder


16


and machining unit


18


. At the same time the mass of the base


12


is dictated by the height requirements to situate the workpiece holder


16


and machining unit


18


at the waist region of the operator


26


.




The drawback with the large mass of the base


12


is that the base


12


becomes prone to deformation as it is heated during machining operations. While the large size base


12


does give structural stability, it is also more prone to thermal deformation, which may compromise the alignment between the workpiece holder


16


and machining unit


18


.




In

FIGS. 3-8

, one form of machine tool assembly, according to the present invention, is shown at


40


. The machine tool assembly consists of a machining unit consisting of a workpiece holder


42


and a machining component


44


which are supported in operative relationship by a primary base


46


. The primary base


46


may have the same footprint as the base


12


, previously described with respect to the machine tool assembly


10


, but has a vertical dimension H


1


, indicated by the double-headed arrow


48


, that is less than the height H of the base


12


. For example, the height H


1


of the primary base


46


may be on the order of 24 inches or less.




It should be understood that the particular machining components shown are only exemplary in nature. The inventive concept can be practiced with virtually any type of machine tool components capable of performing any machining operation.




In one form, the machine tool assembly


40


, as seen in

FIG. 8

, can be supported upon a secondary base


50


which includes a frame


52


consisting of uprights


54


united by a horizontal cross piece


56


. Each upright


54


has an enlarged bottom


58


which bears on a subjacent support surface


60


. A platform element


62


defines an upwardly facing surface


64


to bear on a bottom surface


66


of the primary base


46


. With the primary base


46


supported on the surface


64


, inturned ends


68


of the uprights


54


engage, one each, with an end wall


70


,


72


on the primary base


46


for purposes of stability.




With this arrangement, the mass of the primary base


46


can be reduced to make it less susceptible to thermal deformation. By reason of using the secondary base


50


, the machine tool assembly


40


can be situated at a comfortable height for the user


26


.




The low profile machine tool assembly


40


lends itself to various different stacking arrangements. In

FIG. 5

, two of the machine tool assembles


40


are shown with their bottom surfaces


66


facially abutted to each other. The abutted machine tool assemblies


40


can in turn be placed upon a secondary base


74


having a peripheral wall


76


bounding a receptacle


78


for collection of machining lubricant and/or particles removed from the workpieces


20


during a machining operation. The peripheral wall


76


has an upwardly facing surface


80


with spaced, parallel surface portions


82


,


84


dimensioned to be spanned by the length L (

FIG. 3

) of the primary base


46


. Accordingly, two of the machine tool assemblies


40


can be compactly situated relative to each other upon a single secondary base


74


.




In

FIG. 6

, a modified form of secondary base is shown at


90


for supporting a plurality of the machine tool assembles


40


in spaced relationship, both in horizontal and vertical directions. The base


90


consists of a peripheral wall which opens upwardly to define a receptacle


94


for lubricant and/or particles removed from workpieces during the machining process.




The secondary base


90


further includes a frame


95


with a stepped configuration, thereby defining lower, substantially parallel, support surfaces


96


,


98


and an upper support surface


100


spaced above the support surfaces


96


,


98


. The frame


95


spans parallel, spaced surface portions


102


,


104


of an upwardly facing surface


106


at the top of the peripheral wall


92


.




The machine tool assemblies


40


are stacked in an operative position at each side of the frame


95


in like fashion. On one exemplary side of the frame


95


, the lowermost machine tool assembly is situated so that the side surface


108


spans, and is supported by, the surface portions


102


,


104


on the peripheral wall


92


with the bottom surface


66


facially abutted to an upwardly extending surface


110


on the frame


95


.




The superjacent machine tool assembly


40


has its side surface


108


abutted to the support surface


98


and its bottom surface


66


abutted to an upwardly extending surface


112


on the frame


95


. Two of the machine tool assemblies


40


are abutted as in FIG.


5


and supported on the surface


100


at the top of the frame


95


.




With this arrangement, there is an efficient utilization of space vertically above the lowermost machine tool assemblies


40


. With a staggered horizontal arrangement, the machine tool assemblies


40


may be in partial vertical coincidence. A single receptacle


94


defined by the peripheral wall


92


may be used for the multiple machine tool assemblies


40


.




In

FIG. 7

, a modified form of secondary base is shown at


120


and consists of at least one frame


122


which defines a series of horizontally and vertically spaced compartments


124


, each designed to receive a machine tool assembly


40


either in a normal horizontal relationship or with the machine tool assembly


40


reoriented from the horizontal position shown. The frame


122


can be made from tubular material or other material, with each compartment including spaced platform elements


126


,


128


, each having an upwardly facing surface


130


,


132


, which surfaces are bridged by the bottom surface


66


of the primary base


46


. The ends of the compartments


124


are each bounded by a part of the frame


122


that extends fully around an operating axis for the machine tool assembly


40


therewithin.




In

FIGS. 9-12

, the invention is described with respect to a modified form of machine tool assembly, the details of which are described in a separate, application, Ser. No. 09/633,519, filed Aug. 7, 2000, which is incorporated herein by reference. Briefly, as seen most clearly in

FIG. 9

, the machine tool assembly


140


consists of a caged module defined by a series of end supports


142


,


144


,


146


,


148


which are united by bar-shaped, elongate, parallel, reinforcing elements


150


,


152


,


154


,


156


, each of which extends fully through, and is connected to, the end supports


142


,


144


,


146


,


148


. Between adjacent end supports


142


,


144


,


146


,


148


are a series of compartments/working spaces


158


,


160


,


162


, within which a machining unit, consisting of machine tool components,


164


can be mounted. Again, the particular nature of the machining unit is not critical to the present invention, as the inventive concept can be used with virtually any type of machine tool configuration.




In

FIG. 9

, the machine tool assembly


140


is shown mounted to the secondary base


150


, previously described. The end supports


142


,


148


are spaced to bear against the upwardly facing platform surface


64


.




In

FIG. 11

, a plurality of machine tool assembles


140


are shown mounted to a secondary base


166


which includes a peripheral wall


168


bounding a receptacle


170


for the collection of lubricant and/or particles removed from workpieces by machining. The secondary base


166


includes a frame


172


with spaced frame parts


174


of like construction. Each frame part


174


consists of spaced uprights


176


,


178


joined by a cross piece


180


. A single upright


182


projects vertically from the horizontal center of the cross piece


180


. The uprights


176


,


178


are supported on an upwardly facing surface


184


at the top of the peripheral wall


168


. The uprights


176


,


178


on each frame part


174


are supported on parallel, spaced, surface portions


186


,


188


which are spaced from each other a distance equal to the spacing between the endmost end supports


142


,


148


on each machine tool assembly


140


.




Accordingly, two machine tool assembly modules


140


are supported on the surface portions


186


,


188


through the end supports


142


,


148


, which are abuttable thereto. Each of these machine tool assemblies


140


is abuttable, one each, to the uprights


176


,


178


.




The cross pieces


180


have upwardly facing surfaces


190


to each engage one of the end supports


142


,


148


to support the machine tool assemblies


140


at each side of the uprights


182


.




Removable connectors


192


, each having a U shape with projecting legs


194


,


196


, are useable to anchor the machine tool assemblies


140


to the secondary base


166


. As shown, the connectors


192


are pressed into registrable openings in the end supports


142


,


148


on the lowermost machine tool assemblies


140


and in the peripheral wall


168


and uprights


176


,


178


. Like connectors


192


are used to connect the end supports


142


,


148


on the uppermost machine tool assemblies


140


to the cross piece


180


and upright


182


.




In

FIG. 12

, a modified form of secondary base is shown at


198


. The secondary base


198


has the same general construction as the secondary base


166


with the exception that a frame


200


has frame parts


202


,


204


with an additional cross piece


206


and additional depending uprights


208


,


210


which thereby produce an additional step for the inclusion of two additional machine tool assemblies


140


. The length L


1


of the peripheral wall


212


defining a receptacle


214


for lubricant/particles from machined workpieces is extended to accommodate the additional machine tool assemblies


140


.




In

FIG. 10

, the secondary base


120


, previously described with respect to

FIG. 7

, is used to support the machine tool assemblies


140


in their operative position in vertically overlying relationship in columns and in horizontally spaced relationship in rows. The surfaces


130


,


132


are spaced to match the spacing of the end supports


142


,


148


which bear thereagainst with the machine tool assemblies


140


in the operative position within the compartments


124


.




Referring to

FIGS. 10 and 13

, one exemplary method of using the invention to perform a machining operation will be described. The machine tool assemblies


140


may initially be in the operative position shown in

FIG. 10

or in a storage position. A lift, which may be a crane


216


, or the like, removes the machine tool assemblies


140


, one by one, from the compartments


124


and delivers the same to a first workpiece loading location


218


. At the loading location, workpieces can be placed into an operative position to thereby prepare the machine tool assemblies for the performance of a machining operation. Once the machine tool assembly


140


is prepared to machine the workpiece thereon, the machine tool assembly


140


with the loaded workpiece can be lifted by the crane


216


and placed in one of the compartments


124


, whereupon a machining operation is performed. The machined workpiece can then be removed by either removing the machine tool assembly


140


from its compartment and thereafter removing the workpiece, or by removing the workpiece from the machine tool assembly


140


with the machine tool assembly


140


in the compartment


124


.




With this arrangement, efficient vertical space utilization is possible. Multiple machining operations can be performed in a coordinated fashion and simultaneously for efficient machining.




DESCRIPTION OF THE PREFERRED EMBODIMENTS




Another aspect of the invention is the provision of a transfer assembly which allows controlled delivery of elongate workpieces from a supply thereof selectively to different machining units, as on the machining tool assemblies


140


, for performance of desired processing operations thereon. One form of transfer assembly, according to the present invention, is shown at


300


in

FIGS. 14-17

in association with machine tool assemblies


140


mounted on a frame


200


, and in turn upon a secondary base


198


of the type shown in FIG.


12


and described in detail above. It should be understood that the transfer assembly


300


does not depend either upon the nature of the machining units that are part of the machine tool assemblies


140


or the precise stacking arrangement. The embodiment in

FIGS. 14-17

is but exemplary of one particular environment for the inventive transfer assembly.




The transfer assembly


300


consists of at least one, and in this case six, supply units


302


,


304


,


306


,


308


,


310


,


312


, each having a similar construction and designed to hold a plurality of elongate workpieces


314


. Exemplary supply unit


308


has an inclined feeding surface


316


defined cooperatively by spaced, elongate beams


318


,


320


. The elongate workpieces


314


are guided by the feeding surface


316


under the force of gravity into an accumulated state, one against the other. The most downstream workpiece


314


assumes a pickup position.




Workpieces of different diameter, length, and composition can be mixed on the various supply units


302


,


304


,


306


,


308


,


310


,


312


. The transfer assembly


300


is constructed so that the workpieces on each supply unit


302


,


304


,


306


,


308


,


310


,


312


can be picked up, one by one, and selectively delivered to any of six different locations, corresponding to an operating position on a machining unit on each machine tool assembly


140


.




The transfer assembly


300


consists of a shuttle assembly


324


which is guided in vertical movement by a guide assembly


326


, in this case consisting of spaced, vertical columns


328


,


330


with vertically extending slots


332


,


334


to accommodate rails


336


,


338


. The rails


336


,


338


are guided vertically within the slots


332


,


334


to allow the shuttle assembly


324


to be placed in three different workpiece pickup positions and three different workpiece delivery positions, as hereinafter described. More particularly, the shuttle assembly


324


consists of a main frame


340


which is fixed to the rails


336


,


338


. The main frame


340


and rails


336


,


338


thus move together as a unit guidingly in a vertical direction.




The main frame


340


supports a repositionable workpiece holder


342


. The workpiece holder


342


defines a cradle with a generally U-shaped, upwardly opening surface


344


with a base surface portion


346


defining a receptacle and spaced leg portions


348


,


350


projecting from the base surface portion


346


. The workpiece holder


342


has spaced ears


352


,


354


depending from the surface


344


and connected to the main frame


340


by pins


356


,


358


for pivoting movement about a horizontally extending axis


360


.




Actuator cylinders


362


,


364


are connected between the main frame


340


and workpiece holder


342


. Operation of the cylinders


362


,


364


, to vary the effective length thereof, causes pivoting of the workpiece holder


342


about the axis


360


between a first transfer position, as shown at the bottom of

FIG. 15

, and a second transfer position, as shown in FIG.


16


. The workpiece holder


342


is in a conveying/holding position between the first and second transfer positions. A workpiece


314


resides within the upwardly opening receptacle defined by the base surface portion


346


with the workpiece holder


342


in the conveying/holding position.




The vertical position of the shuttle assembly


324


is controlled by extensible cylinders


366


,


368


, associated one each with the columns


328


,


330


. The rail


336


has a stub projection


370


which is attached to the free end


372


of the cylinder


366


. A similar stub projection


374


on the rail


338


is connected to the end


376


of the rail


338


. The cylinders


366


,


368


have repositionable rods


378


,


380


, respectively. With the cylinder ends remote from the ends


372


,


376


fixed relative to the beams


328


,


330


, retraction of the rods


378


,


380


causes a corresponding downward movement of the rails


336


,


338


and main frame


340


attached thereto. Extension of the rods


378


,


380


produces the opposite result.




Extension of the cylinder rods


378


,


380


places the shuttle assembly


324


in a first pickup position as shown at “A” in FIG.


14


. In this position, workpieces can be transferred from either of the supply units


302


,


308


into the receptacle at the base surface portion


346


. The shuttle assembly


324


can be controllably repositioned by operating the cylinders


362


,


364


to place the shuttle assembly


324


into second and third different pickup positions. In the second pickup position, the shuttle assembly


324


is situated relative to the supply units


304


,


310


in the same manner as it is shown situated relative to the supply units


302


,


308


in FIG.


14


. In the third pickup position, the shuttle assembly


324


is situated relative to the supply units


306


,


312


in the same manner as is situated relative to the supply units


302


,


308


in FIG.


14


.




With the shuttle assembly


324


in the first pickup position, shown in

FIG. 14

, workpieces


314


can be delivered thereto from either supply unit


302


,


308


in a similar fashion. This process will be described for transfer of workpieces


314


from a stored position on representative supply unit


308


. To effect this transfer, a loading unit


382


is utilized. The loading unit consists of a body


384


defining pickup shoulders


386


which are pivotable about the axis of a pin


388


between a pickup position, as shown for the corresponding loading unit


382


on the supply unit


310


, therebelow, and a release position, shown for the loading unit


382


on the supply unit


308


in FIG.


14


. In the pickup position, the shoulder


386


resides beneath the most downstream workpiece


314


at a pickup location. The workpiece at the pickup location is blocked from further downward shifting by a pickup shoulder


390


.




The loading unit


382


is pivoted in the direction of the arrow


392


, thereby causing movement of the elongate workpiece from the pickup location toward the workpiece holder


342


. As the pickup shoulder


386


approaches the release position, the pickup shoulder


390


is in a declined orientation so that the workpiece


314


held by the workpiece holder


342


moves under its own weight guidingly down the surface of the pickup shoulder


390


to the receptacle


346


on the workpiece holder


342


to the conveying/holding position.




By then retracting the rods


378


,


380


, the shuttle assembly


324


can be moved downwardly to any of three delivery/release positions. Two such positions are shown in

FIG. 14

, with the third residing between the first two. With the shuttle assembly


324


in the topmost delivery/release position shown in

FIG. 14

, the work piece


314


carried by the workpiece holder


342


resides above the upper edges


394


of three guide beams


396


associated with the machine tool assembly


140


identified at “A” and corresponding upper edges


398


associated with three guide beams


400


associated with the machine tool assembly identified at “B”. The guide beams


396


have guide surfaces


402


along which workpieces are guided downwardly under gravitational force to against stop shoulders


404


angularly disposed to the guide surfaces


402


. With a workpiece


314


nested at the juncture of the guide surfaces


402


and stop shoulders


404


, the central axis of the workpiece is coincident with a central operating axis


406


for the machine tool


140


at “A”. A pusher assembly


408


is operable to advance the operative workpiece


314


along the axis


406


to a first location wherein it can be grasped by a spindle on the machining unit


140


at “A” that is driven in rotation by a motor


412


through a power transmission belt


414


.




With the shuttle assembly


324


in the top delivery/release position of

FIG. 14

, and the workpiece holder in the conveying/holding position, operation of the cylinders


362


,


364


pivots the workpiece holder


342


to the second transfer position of

FIG. 17

, whereupon the surface of the leg portion


348


declines to guide the workpiece


314


in the conveying/holding position downwardly to the guide surfaces


402


.




Opposite pivoting of the workpiece holder


342


to the first transfer position is carried out to cause the workpiece


314


in the conveying/holding position to be directed by the surface of the leg portion


350


to, and guidingly down, guide surfaces


416


on the guide beams


400


to against stop shoulders


418


corresponding to the stop shoulders


404


. The workpiece


314


nested at the juncture of the guide surfaces


416


and stop shoulders


418


has its central axis coincident with the central operating axis


420


of the machining unit on the machine tool assembly


140


at “B” in

FIG. 14. A

pusher assembly


422


operates like the pusher assembly


408


to advance the operative workpiece


314


into a location wherein it is operatively held by a spindle


426


on the machining unit


140


at “B”.




The shuttle assembly


324


is movable by operation of the cylinders


366


,


368


to be placed selectively in the second and third delivery/release positions. The by third delivery/release position for the shuttle assembly


324


is as shown in FIG.


14


. In that position, the workpiece holder


342


cooperates with guide beams


428


,


430


to selectively deliver workpieces to an operative location with machining units at “C” and “D”, respectively, in FIG.


14


. With the shuttle assembly


324


approximately midway between the first and second delivery/release positions in

FIG. 14

, the workpiece holder


342


cooperates with guide beams


432


,


434


to controllably direct workpieces


314


to an operative location with respect to the machine tool assemblies


140


at “E” and “F” in FIG.


14


.




In order to reduce the overall height of the transfer assembly


300


, the cylinders


366


,


368


can be made with a telescoping construction, as shown in

FIG. 18

, including multiple telescoping parts


436


,


438


,


440


.




The entire processing system, as described above, can be automatically programmed and operated through a central controller


442


. The central controller


442


can be programmed to coordinate operation of the six loading units


382


, the actuating cylinders


362


,


364


, the pusher assemblies


408


,


422


, and the six machine tool assemblies


140


to selectively and serially deliver work pieces


314


for coordinated processing by the six machining units on the machine tool assemblies


140


.




The invention contemplates many variations from the basic structure described above. Some representative variations contemplated will be described below.




In

FIG. 19

, a modified form of workpiece holder is shown at


444


having a generally “Y”-shaped construction. The workpiece holder


444


has a receptacle


446


for a workpiece


314


. The workpiece holder


444


is pivotable about a pin


458


between first and second transfer positions “A”, “B”, corresponding to the transfer positions for the previously described workpiece holder


342


. Between the transfer positions, the workpiece holder


444


assumes an upright conveying/holding position as shown at “C”. The workpiece holder


444


is also pivotable about the pin


458


from the conveying/holding position to a pickup position “D”.




With this arrangement, the workpiece holder


444


can be advanced upwardly in the direction of the arrow


450


from the “C” position and pivoted to the “D” position to advance between the beams


452


(one shown). The beams


452


have inclined feeding surfaces


454


which guide the workpieces


314


into an accumulated position against a pickup shoulder


456


. Continued upward movement of the workpiece holder


444


causes the most downstream workpiece


314


to be advanced into the receptacle


446


and causes the workpiece holder


444


to advance the workpiece


314


that is picked up upwardly past the pickup shoulder


456


. The workpiece holder


444


can then be pivoted to the “E” position and advanced downwardly to thereafter be moved into either of the laterally spaced transfer positions to deliver the carried workpiece


314


to guide surfaces


458


,


460


through which the workpieces


314


are directed to spaced machine tool assemblies


140


. The arrangement in

FIG. 18

obviates the need to use an independent loading unit as previously described.




In a further modification, shown in

FIG. 20

, a retractable gate element


462


can be used to define a pickup shoulder


464


at the base of a feeding surface


466


. By controllably retracting the gate element


462


to the dotted line position, the most downstream workpiece


314


can be released from a stored position for advancement toward a machining unit through any structure as described either above or below.




In

FIG. 21

, another modified form of transfer assembly is shown at


468


. The transfer assembly


468


has a supply unit with a series of vertically spaced beams


470


with inclined feeding surfaces


472


. Through an appropriate release/pickup mechanism


474


, the workpieces


314


can be delivered one-by-one to a workpiece holder


476


that is capable of vertically repositioning to selectively align at the top of beams


478


. The beams


478


have guide surfaces


480


onto which the workpiece holder


476


deposits a workpiece


314


for guided movement to the machine tool assemblies


140


. The workpiece holder


476


is mounted to a cylinder


482


. By reason of extending and retracting a rod


484


on the cylinder, vertical repositioning of the workpiece holder


476


is effected. The workpiece holder


476


can release the carried workpiece


314


at the desired guide surface


480


through any appropriate mechanism, such as those described above, below, or otherwise known to those skilled in the art. With the transfer assembly


468


, delivery of workpieces


314


to all six of the machine tool assemblies


140


can be effected from one side thereof.




A further variation of the transfer assembly, according to the present invention, is shown at


486


in FIG.


22


. The transfer assembly


486


consists of a supply unit at


487


having guide beams


488


with feeding surfaces


490


that converge toward a workpiece holder


492


. The workpiece holder


492


is carried on a cylinder


494


. By operating the cylinder


494


, the workpiece holder


492


can be selectively placed in any of the three pickup positions to receive a workpiece


314


from any one of the feeding surfaces


490


on the supply unit


487


. Workpiece transfer from the supply unit


487


to the workpiece holder


492


in a conveying/holding position can be accomplished by any means heretofore described, described hereinbelow, or otherwise known to those skilled in the art.




With the workpiece


314


in the conveying/holding position, a telescoping rod


494


on the cylinder


494


can be controllably extended and retracted to align the workpiece holder


492


at any of three different delivery/release positions at any of the three rows of machine tool assemblies


140


, i.e. A,B; E,F; C,D. At the uppermost delivery/release position, the workpiece holder


492


resides between guide beams


496


,


498


, which incline toward the central operating axis for the machine tool assemblies at “A” and “B”, respectively. By selectively repositioning the workpiece holder


492


, through pivoting or otherwise, to either of first and second transfer positions corresponding to those previously described, the workpiece


314


in the conveying/holding position can be transferred to the guide beams


496


,


498


for delivery as into coaxial relationship with the central operating axis for the machine tool assemblies at “A”, “B”. Like beams


500


,


502


are associated with the machine tool assemblies “E”, “F”, with guide beams


504


,


506


similarly associated with the machine tool assemblies “C”, “D”.




In

FIGS. 23-25

, a further modified form of transfer assembly, according to the present invention, is shown at


508


. The transfer assembly


508


consists of a supply unit


510


with guide beams


512


having converging feeding surfaces


513


as on the supply unit


487


in FIG.


21


. The transfer assembly


508


utilizes the same arrangement of guide beams


496


,


498


,


500


,


502


,


504


,


506


associated with the machine tool assemblies


140


, as in FIG.


22


.




Instead of a single workpiece holder, such as the workpiece holder


492


, the intransfer assembly


508


utilizes multiple workpiece holders


514


. Each workpiece holder consists of a frame


516


with a pass through opening


518


for a workpiece


314


. The entry to the opening


518


has converging surfaces


520


,


522


which guide a downwardly moving workpiece


314


into the through opening


518


.




The workpiece holder


514


has a plurality, and in this case three, pairs of cooperating holding elements


526


,


528


. The holding elements


526


,


528


are mounted in cutouts


530


,


532


within spaced walls


534


,


536


bounding the through opening


518


. Each of the holding elements


526


,


528


has a generally L-shaped construction. The holding elements


526


,


528


are pivotable about parallel axes


538


,


540


between the solid line position, representing a holding state for the workpiece holder


514


, and a dotted line position, representing a release state for the workpiece holder


514


. In the holding state, the holding elements


526


,


528


are situated so that the edges


542


,


544


thereon extend into the opening


518


so as effectively reduce the dimension of the opening


518


so that the passage of a workpiece


314


therethrough is prevented. In effect, the workpiece


314


becomes releasably clamped between the holding elements


526


,


528


. With the workpiece holder


514


in the release state, the holding elements


526


,


528


are in the dotted line position and a workpiece


314


is allowed to pass unobstructedly through the opening


518


.




An appropriate drive


546


is operable through a control


548


to change the state of the workpiece holder


514


between the holding and release states. A separate drive


550


is operable to rotate the entire workpiece holder


514


around an eccentric pivot axis


552


defined by a mounting pin


553


.




In operation, workpieces


314


are selectively released from the supply unit


510


into the immediately adjacent workpiece holder


514


. Through the control


548


, the states of the holding elements


526


,


528


in the vertically arranged group of workpiece holders


514


are coordinated so that a workpiece


314


is held and released to ultimately be held in the transfer position between one of the guide beams


496


,


498


,


500


,


502


,


504


,


506


adjacent to the machining unit at which the workpiece is to be delivered. At the point of delivery, the receiving workpiece holder is in the holding state. By then pivoting the workpiece holder


514


about the axis


552


, the through opening


518


can be oriented so that a workpiece in the conveying/holding position is released to allow the held workpiece


314


to move guidingly under its own weight onto the appropriate guide beam


496


,


498


,


500


,


502


,


504


,


506


and thereagainst to the selected machining unit A, B, C, D, E, F.




As just one example, a workpiece


314


from the uppermost guide beam


512


can be transferred to the workpiece holder


514


in a receiving position thereadjacent. The receiving workpiece holder


514


can either be in the holding state or in the release state. Eventually, the workpiece holder


514


must be placed in the release state to allow the workpiece


314


to travel through the two underlying workpiece holders


514


to the workpiece holder


514


at the location where it can be transferred, by pivoting of the workpiece holder


514


, to the desired machining unit


140


.




In

FIG. 26

, a modified form of transfer assembly, according to the present invention, is shown. In this embodiment, guide beams


554


,


556


, corresponding to the guide beams


496


,


498


,


500


,


502


,


504


,


506


, are pivotably mounted between solid line operative positions and phantom line by-pass positions. In the operative position, guide surfaces


558


,


560


are situated to intercept a downwardly moving workpiece


314


. In the bypass position, the guide surfaces


558


,


560


are moved out of the path of the downwardly moving workpieces


314


. If the guide beam


554


is placed in the by-pass position, the workpiece


314


will be picked-up by the guide surface


560


of the beam


556


with the beam


556


in the operative position. Similarly, if the guide beam


554


is in the operative position, the workpiece


314


will be intercepted by the guide surface


558


. The guide beams


554


,


556


have stop shoulders


562


,


564


, respectively, to which downwardly moving workpieces


314


on guide surfaces


558


,


560


abut.




As an alternative to pivotably repositioning the entire guide beam


554


,


556


between operative and by-pass positions, each guide beam can be reconfigurable such as the guide beam


566


in FIG.


27


. The guide beam


566


has an upper guide surface


568


defined by telescoping parts


570


,


572


. A stop shoulder


574


intercepts downwardly moving workpieces along the guide surface


568


. The guide beam


566


is shown in the operative position in solid lines. With the part


572


retracted to the dotted line position, the guide beam


566


is placed in the bypass position. That is, its effective length is such that it does not reside in the path of a downwardly moving workpiece


314


as to cause diversion thereof to a machining tool on a machine tool assembly


140


.




In the embodiment shown in

FIGS. 26 and 27

, to control workpiece movement, it may be desirable to provide guide walls


576


,


578


, which confine horizontal shifting of downwardly moving workpieces


314


. It is possible with these embodiments to use any type of supply unit and any appropriate structure for releasing the individual workpieces from the supply unit.




A variation of this system is shown in

FIG. 28

wherein a transfer assembly


580


is shown consisting of a workpiece holder


582


which is guidable, as by an endless member


583


trained in a predetermined path, selectively from an apex position, as shown in

FIG. 28

, along the vertically extending legs


584


,


586


of an inverted V-shaped path. Once the workpiece


314


is transferred from a supply unit


588


to the workpiece holder


582


, the workpiece holder


582


can be selectively moved along either of the legs


584


,


586


to a desired delivery position adjacent to one of the machining units on a machine tool assembly


140


to which a transfer is to be made. Each machine tool assembly


140


has an associated guide beam


590


with an inclined guide surface


592


to accept a workpiece


314


from the workpiece holder


582


and guide the same into the desired operative relationship with a machining unit.




As an alternative, the guide beams


590


could be reconfigurable between operative and bypass positions. The workpiece holder


582


could, from the apex position shown, deliver a workpiece down either leg


584


,


586


, to be picked up by the first operatively positioned guide beam


590


.




Another variation to the basic transfer assembly is shown in

FIG. 29. A

loading unit is shown at


594


and consists of a disc-shaped element


596


which is pivotable about an axis


598


between a pickup position, shown in solid lines, and a release position. In the pickup position, a notch


600


is positioned to engage a workpiece


314


at a pickup location on a supply unit. Once this occurs, the element


596


can be pivoted about the axis


598


in the direction of the arrow


602


until the notch


600


assumes the dotted line position, whereupon the workpiece


314


releases under the force of gravity. The disc-shaped element


596


is rotated oppositely to the direction of the arrow


602


so that the workpiece


314


can be released therefrom at the position “A” shown in FIG.


29


.




The disc-shaped element


596


can be moved vertically, in the direction of the double-headed arrow


604


, to align with different beams to feed the workpieces from a supply to different vertical heights. The same arrangement can be used to pick up workpieces


314


from either horizontal side of the axis


598


.




In

FIGS. 30 and 31

, different mechanisms are shown for repositioning a cradle


606


,


608


for a workpiece on a workpiece holder. In

FIG. 30

, a cylinder


610


is mounted on a vertically extending support


612


. The cylinder


610


has a rod


614


with an end


616


pivotably connected to the cradle


606


. An L-shaped arm


618


extends from the support


612


. The arm end


620


remote from the support


612


is pivotably connected to the cradle


606


. By selectively extending and retracting the rod


614


, the cradle can be pivoted about an axis


622


to tip a workpiece in a conveying/holding position therein to one side or the other.




In

FIG. 31

, the cradle


608


is pivotably connected adjacent to the free end


624


of a support


626


. Through this pivot connection, the cradle


608


is pivotable about an axis


628


. An operating cylinder


629


has a repositionable rod


630


which is pivotably connected at a joint


634


at which link elements


636


,


638


are pivotably connected. The end of the link


636


remote from the joint


634


is connected to the cradle


608


for relative pivoting movement about an axis


640


, which is substantially parallel to the axis


628


. The end of the link element


638


remote from the joint


634


is connected to the support


626


for pivoting movement about an axis


644


.




Extension and retraction of the rod


630


effects a reconfiguration of the linkage made up of the elements


636


,


638


to selectively tip the cradle


608


in opposite directions, as indicated by the double-headed arrow


646


. To accommodate the linkage, the support


626


is made U-shaped in the region at which the cylinder


629


is mounted. This potentially compacts the horizontal space requirements for operation of the cylinder


629


and linkage made up of the link elements


636


,


638


.




It should be understood that while several variations of transfer assemblies according to the present invention have been shown, many of these variations have been intended only to be illustrative. The mechanisms shown in U.S. Pat. No. 5,911,803, as well as those known to persons skilled in the art, could be utilized to make other modifications to the various structures shown.




The foregoing disclosure of specific embodiments is intended to be illustrative of the broad concepts comprehended by the invention.



Claims
  • 1. A system for processing elongate workpieces, said system comprising:a first machining unit for performing a first processing operation on an elongate workpiece that is situated at a first location; a second machining unit for performing a second processing operation on an elongate workpiece that is situated at a second location that is vertically spaced from the first location; a first supply unit on which a plurality of elongate workpieces can be placed in a stored position; and a transfer assembly to engage an elongate workpiece in the stored position and selectively deliver an elongate workpiece engaged by the transfer assembly selectively to one of the first and second locations, the transfer assembly comprising first and second inclined surfaces which guide elongate workpieces moving under gravitational forces along the first and second inclined surfaces between the supply toward the first and second machining units.
  • 2. The system for processing elongate workpieces according to claim 1 wherein the transfer assembly comprises a shuttle assembly which is vertically movable between a first position from where an elongate workpiece on the shuttle assembly can be delivered to the first location and a second position from where an elongate workpiece on the shuttle assembly can be delivered to the second location.
  • 3. The system for processing elongate workpieces according to claim 2 wherein the transfer assembly further comprises a first loading unit for directing elongate workpieces from the stored position to a holding position on the shuttle assembly.
  • 4. The system for processing elongate workpieces according to claim 3 wherein the shuttle assembly comprises an elongate workpiece holder that is repositionable between a conveying position and a first transfer position.
  • 5. The system for processing elongate workpieces according to claim 4 wherein the first loading unit comprises a pickup shoulder that is movable between a pickup position and a release position, the pickup shoulder engaging an elongate workpiece in the stored position and causing movement of an elongate workpiece from the stored position toward the elongate workpiece holder as an incident of the pickup shoulder moving from the pickup position toward the release position.
  • 6. The system for processing elongate workpieces according to claim 5 wherein the shoulder is pivotable between the pickup and release positions.
  • 7. The system for processing elongate workpieces according to claim 5 wherein the supply unit comprises an inclined feeding surface along which elongate workpieces are urged by gravitational force toward a pickup location.
  • 8. The system for processing elongate workpieces according to claim 7 wherein the first loading unit further comprises a blocking surface to block movement of an elongate workpiece into the pickup location as the pickup shoulder is moved with a workpiece from the pickup position into the release position.
  • 9. The system for processing elongate workpieces according to claim 2 further comprising a guide assembly for guiding vertical movement of the shuttle assembly between the first and second positions.
  • 10. The system for processing elongate workpieces according to claim 1 further comprising a pusher assembly for directing a workpiece into operative relationship with the first machining unit.
  • 11. The system for processing elongate workpieces according to claim 10 wherein the first machining unit has a rotary operating axis and the pusher assembly pushes an elongate workpiece in a line that is substantially coincident with the rotary operating axis.
  • 12. The system for processing elongate workpieces according to claim 1 further comprising at least one elongate workpiece in a stored position on the first supply unit.
  • 13. A system for processing elongate workpieces, said system comprising:a first machining unit for performing a first processing operation on an elongate workpiece that is situated at a first location; a second machining unit for performing a second processing operation on an elongate workpiece that is situated at a second location that is vertically spaced from the first location; a first supply unit on which a plurality of elongate workpieces can be placed in a stored position; and a transfer assembly to engage an elongate workpiece in the stored position and selectively deliver an elongate workpiece engaged by the transfer assembly selectively to one of the first and second locations, wherein the transfer assembly comprises a shuttle assembly which is vertically movable between a first position from where an elongate workpiece on the shuttle assembly can be delivered to the first location and a second position from where an elongate workpiece on the shuttle assembly can be delivered to the second location, wherein the transfer assembly comprises a first loading unit for directing elongate workpieces from the stored position to a holding position on the shuttle assembly, wherein the shuttle assembly comprises an elongate workpiece holder that is repositionable between a conveying position and a first transfer position, the system further comprising a first guide surface to which an elongate workpiece in the holding position can be delivered and guided toward the first location with the shuttle assembly in the first position.
  • 14. The system for processing elongate workpieces according to claim 13 wherein the first guide surface declines toward the first location.
  • 15. The system for processing elongate workpieces according to claim 14 wherein the elongate workpiece holder comprises at least one surface which defines a receptacle for an elongate workpiece in the holding position with the workpiece holder in the conveying position and which guides movement of an elongate workpiece in the holding position onto the first guide surface as an incident of the workpiece holder changing from the conveying position toward the first transfer position.
  • 16. The system for processing elongate workpieces according to claim 15 wherein the elongate workpiece holder is pivotable between the conveying position and the first transfer position.
  • 17. The system for processing elongate workpieces according to claim 15 further comprising a third machining unit for performing a third processing operation on an elongate workpiece that is at a third location spaced from the first and second locations.
  • 18. The system for processing elongate workpieces according to claim 17 wherein the elongate workpiece holder is repositionable to a second transfer position, there is a third guide surface and the at least one surface on the elongate workpiece holder guides movement of an elongate workpiece in the holding position onto the third guide surface as an incident of the workpiece holder changing from the conveying position toward the second transfer position.
  • 19. The system for processing elongate workpieces according to claim 18 wherein the first and third locations are at substantially the same height.
  • 20. The system for processing elongate workpieces according to claim 14 wherein there is a stop shoulder at the first guide surface to which an elongate workpiece moving downwardly along the first guide surface abuts to maintain an elongate workpiece which has moved downwardly along the first guide surface consistently in a predetermined position against the stop shoulder.
  • 21. A system for processing elongate workpieces, said system comprising:a first machining unit for performing a first processing operation on an elongate workpiece that is situated at a first location; a second machining unit for performing a second processing operation on an elongate workpiece that is situated at a second location that is vertically spaced from the first location; a first supply unit on which a plurality of elongate workpieces can be placed in a stored position; and a transfer assembly to engage an elongate workpiece in the stored position and selectively deliver an elongate workpiece engaged by the transfer assembly selectively to one of the first and second locations, wherein the transfer assembly comprises a first guide surface which is inclined so as to guide elongate workpieces from the first supply unit toward the first location and a second guide surface which is inclined so as to guide elongate workpieces from the first supply unit toward the second location.
  • 22. The system for processing elongate workpieces according to claim 21 wherein the transfer assembly further comprises a shuttle assembly which is vertically movable between a first position from where an elongate workpiece on the shuttle assembly can be delivered to against the first guide surface for movement under gravitational force toward the first location and a second position from where an elongate workpiece on the shuttle assembly can be delivered to against the second guide surface for movement thereagainst under gravitational force toward the second location.
  • 23. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location by causing the first elongate workpiece to move under gravitational force between the first supply unit toward the first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location by causing the second elongate workpiece to move under gravitational force from the first supply unit toward the second location; and performing a second processing operation on the second elongate workpiece at the second location.
  • 24. The method for processing elongate workpieces according to claim 23 wherein the step of storing a plurality of elongate workpieces comprises storing a plurality of workpieces on an inclined feeding surface so that the plurality of elongate workpieces are urged by gravitational forces into an accumulated state one against the other.
  • 25. The method for processing elongate workpieces according to claim 24 further comprising the step of guiding the first elongate workpiece from the first supply unit to a first workpiece holder.
  • 26. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; performing a second processing operation on the second elongate workpieces at the second location; removing the first elongate workpiece from the first supply unit; and blocking removal of another of the plurality of elongate workpieces from the first supply unit.
  • 27. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; and performing a second processing operation on the second elongate workpiece at the second location, wherein the step of delivering the first elongate workpiece comprises delivering the first elongate workpiece to against a first inclined guide surface so that the first elongate workpiece moves against the first inclined guide surface under the force of gravity toward the first location.
  • 28. The method for processing elongate workpieces according to claim 27 wherein the step of delivering the second elongate workpiece comprises delivering the second elongate workpiece to against a second inclined guide surface so that the second elongate workpiece moves against the second inclined guide surface under the force of gravity toward the second location.
  • 29. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; performing a second processing operation on the second elongate workpiece at the second location, wherein the step of storing a plurality of elongate workpieces comprises storing a plurality of workpieces on an inclined feeding surface so that the plurality of elongate workpieces are urged by gravitational forces into an accumulated state one against the other; guiding the first elongate workpiece from the first supply unit to a first workpiece holder; and repositioning the first workpiece holder to thereby direct the first elongate workpiece from the first workpiece holder toward the first location.
  • 30. The method for processing elongated workpieces according to claim 29 further comprising the steps of directing a third elongated workpiece from the supply unit to the first workpiece holder and repositioning the first workpiece holder to thereby direct the third elongated workpiece from the first workpiece holder toward a third location.
  • 31. The method for processing elongated workpieces according to claim 30 further comprising the steps of delivering the third elongated workpiece to the third location and at the third location performing a third processing step on the third elongated workpiece.
  • 32. The method for processing elongated workpieces according to claim 29 further comprising the steps of directing the first elongated workpiece past the first workpiece holder to a second workpiece holder and repositioning the second workpiece holder to thereby direct the first elongated workpiece from the second workpiece holder toward the first location.
  • 33. The method for processing elongated workpieces according to claim 32 further comprising the step of placing the first workpiece holder into a release state and guiding a third elongated workpiece through the first workpiece holder to a holding position on the second workpiece holder.
  • 34. The method for processing elongated workpieces according to claim 33 further comprising the steps of repositioning the second workpiece holder to thereby direct the third elongated workpiece toward a third location.
  • 35. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; performing a second processing operation on the second elongate workpiece at the second location, wherein the step of storing a plurality of elongate workpieces comprises storing a plurality of workpieces on an inclined feeding surface so that the plurality of elongate workpieces are urged by gravitational forces into an accumulated state one against the other; guiding the first elongate workpiece from the first supply unit to a first workpiece holder, directing a third elongate workpiece past the first workpiece holder to a second workpiece holder; and repositioning the second workpiece holder to thereby direct the third elongate workpiece from the second workpiece holder toward a third location.
  • 36. A method for processing elongate workpieces, said method comprising the steps of:storing a plurality of elongate workpieces on a first supply unit; delivering a first elongate workpiece from the first supply unit to a first location; performing a first processing operation on the first elongate workpiece at the first location; delivering a second elongate workpiece from the first supply unit to a second location that is vertically spaced from the first location; performing a second processing operation on the second elongate workpiece at the second location, wherein the step of storing a plurality of elongate workpieces comprises storing a plurality of workpieces on an inclined feeding surface so that the plurality of elongate workpieces are urged by gravitational forces into an accumulated state one against the other; guiding the first elongate workpiece from the first supply unit to a first workpiece holder; placing the first workpiece holder in a holding state directing the first elongate workpiece into a holding position on the first workpiece holder; changing the first workpiece holder from the holding state into a release state; and repositioning the first workpiece holder so that with the first workpiece holder in the release state the first elongate workpiece is directed toward the first location.
Parent Case Info

This is a Continuation-in-Part application of Ser. No. 09/633,519, entitled “Machine Tool Assembly and Method of Performing Machining Operations Using the Machine Tool Assembly”, filed Aug. 7, 2000.

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4143534 Hartkopf et al. Mar 1979 A
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3420531 Dec 1985 DE
410296576 Nov 1998 JP
Continuation in Parts (1)
Number Date Country
Parent 09/633519 Aug 2000 US
Child 09/946646 US