The invention relates to a system for preparing an injection according to the preamble of claim 1, moreover to a combination of a syringe or carpule with a tube according to claim 12, and to a method for preparing an injection according to the preamble of claim 13.
Systems and methods of the type addressed here are known. They comprise a first container, which is designed as a cylindrical body having a first cavity and represents a syringe or carpule, for example. A powdered substance, and in particular a lyophilizate, representing a medical substance is present therein. The purpose of this substance is to be injected into a patient. To this end, it is necessary to dissolve the powdered substance. It is known to provide the first container with an injection cannula so as to take in a liquid from a second container having a second cavity and thereby dissolve the powdered substance present in the first cavity of the cylindrical body of the first container. The generated solution can then be administered to a patient. In conventional systems, the second container is made of glass or a solid transparent plastic material. In general, like the first container, this container is not filled completely and includes a volume of air. In this way, it is possible to transfer the solvent, which is also referred to as a diluent, from the cavity of one container into the cavity of the other container so as to dissolve the powdered substance. It has been shown that the dissolution process is time-consuming when the powdered substance is difficult to dissolve. It is also possible that the powdered substance does not dissolve completely, which can lead to problems with the application or injection. Systems that comprise a first and a second container are also known, however in contrast to what is described above, both containers comprise a liquid. To prepare an injection, these two liquids must be mixed with one another. It is essential that these liquids are mixed completely, so that the components of the two liquids are essentially distributed homogeneously before the mixture is applied. It is found with some medical liquids that the complete and homogeneous mixing thereof can only be achieved with difficulty. This is the case in particular with vaccines and vitamin products.
It is thus the object of the invention to create a system that avoids this disadvantage.
To achieve this object, a system for preparing an injection is proposed, which comprises the features of claim 1. The system comprises a first container, which encloses a first cavity and comprises a rigid outer wall and two ends, wherein a movable stopper is provided on one side of the first cavity, which sealingly closes this cavity and is displaceable inside the container. The system comprises a second container enclosing a second cavity. The system is characterized by a coupling device, which comprises a first coupling element provided on the first container and a second coupling element provided on the second container, and is characterized in that the two containers can be connected to one another by way of the coupling elements such that the cavities thereof are in fluid connection with one another. The system is furthermore characterized in that the second container has a variable volume. As a result of the fluid connection between the two cavities in the first and second containers, it is possible to thoroughly mix the first substance with the liquid substance. The variable volume of the second container helps to ensure that the thorough mixing can take place very intensively.
The system proposed here is characterized in that the second container comprises a wall that is elastic at least in regions, thus having a variable volume. In this way, the system is configured such that the second container is expanded by the introduction of a gas volume and/or liquid volume, whereby the wall addressed here is elastically extended at least in regions. Due to the inherent elasticity of the wall, the interior of the second container is under such an internal pressure that a substance provided here can be discharged under pressure, and thereby reaches the first container.
For thoroughly mixing the two substances, the liquid substance present in the second container is transferred into the first container. The substance can flow completely into the first container since the elastic outer wall of the second container can be curved inwardly, whereby the volume of the cavity encased in the second container can be reduced. If the volume in the second container thus increases by the expansion of the regionally elastic outer wall when a liquid is introduced, the same, as mentioned, can also be decreased. This results in considerably better thorough mixing of the two substances than is the case with conventional systems.
In this way, good thorough mixing of the second substance, present in the second container and expelled therefrom, with the first substance in the first container takes place. This applies in the case that a liquid or powdered substance is present in the first container, on which the second substance from the second container impinges as a result of the positive pressure that is built by the at least one elastic wall region. So even if a powder is present in the second container, this is transferred into the first container by the positive pressure and is blown into a liquid.
The system described here, in which the second container is designed as a tube, is characterized in that a cost-effective implementation is provided. Here, a tube refers to an element having a hollow, and in particular tubular, base body, which is closed at one end. If the tube is implemented from a plastic material, the basic body can be welded closed, either by way of heat, frictional heat or by way of ultrasonic weld bonding. It is also possible without difficulty to use other materials and sealing methods.
The opposite other end of the base body is preferably designed as an integral cover of the same and includes a closable opening, which is preferably surrounded by a preferably cylindrical shoulder. The cover preferably has a slightly more stable design than the side walls of the base body. The cylindrical shoulder can preferably be provided with an external thread, to which a screw cap comprising an internal thread is applied. Plug or compression closures are also conceivable.
The crucial factor is that the production of tubes using methods known today can be achieved in a simple and extremely cost-effective manner, even if the outer wall of the tube has an elastic design at least in regions and preferably is opaque or transparent.
When configuring the cylindrical shoulder in the region of the cover with an external thread, it is very easily possible to couple the tube to the first container, for example by way of a threaded joint, and to implement a fluid connection between the interiors of the first container and the tube. The external thread of the tube can also be adapted to an internal thread of a Luer connection, whereby the tube can be readily used with conventional syringes or the like.
A preferred exemplary embodiment of the system is characterized in that the first substance is a lyophilizate, and the second substance is a solvent for the lyophilizate, referred to as a diluent. By accommodating the lyophilizate and the solvent in separate cavities in this system, an excellent storage life of the lyophilizate is achieved.
A further exemplary embodiment of the system is characterized in that lyophilizate is present in the first container, and a solvent for the lyophilizate is present in the second container.
In a particularly preferred exemplary embodiment of the system, it is provided that this is configured and designed such that an amount of a second substance is provided in the second container for an amount of a first substance in the first container, so as to provide an amount of an injection solution for an injection. It is thus possible to match the containers comprising the substances to be provided for an injection to one another, whereby the system is very easy to handle.
In particular, the volume of the first container is matched to the amount of the first substance and/or the volume of the second container is matched to the amount of the second substance. This results in the advantage that the system has a very compact design.
An exemplary embodiment of the system in which a number of containers comprising differing amounts of a substance is provided is particularly preferred. These containers can be combined with other containers that comprise differing amounts of another substance, wherein a first container comprising a first substance is brought in fluid connection with a second container comprising a second substance so as to mix the two substances with one another. It is a characteristic of this system that the amount of the second substance is matched exactly to the amount of the first substance so as to provide an injection solution for an injection. For example, liquids are provided in the two containers, wherein the amount in the first container is matched to the amount in the second container such that exactly a certain mixing ratio of the two liquids is achieved. This is relevant in order to provide an injection solution having a certain concentration for an injection. In addition, this aspect is relevant for mixing two liquids with one another, for example, in which the quantity ratios must be matched to one another to achieve complete mixing.
It is also possible to provide a certain amount of a first substance in a first container, and to combine this with different containers so as to achieve an injection solution having differing concentrations. For example, a lyophilizate may be present in the first container. In the second container, the amount of liquid provided is at least the amount required for dissolving or activating the lyophilizate. When the first container is combined with a second container having a larger solvent amount, it is moreover possible to generate an injection solution having a different concentration from an amount of a lyophilizate.
The system designed in such a way is also characterized in that lyophilizates of differing types, which is to say first substances, are provided in a number of first containers, the lyophilizates differing in that these require differing amounts of diluents, which is to say solvents, for complete dissolution. It is easily possible with the system described here to combine second containers comprising differing amounts of diluents or solvents with the first containers comprising differing lyophilizates. A second container comprising a certain amount of a diluent can be provided for a first container comprising a first lyophilizate so as to provide an injection solution. A different amount of solvent can be supplied to a container comprising a second lyophilizate by combining a different second container comprising a larger or smaller amount of solvent.
The system defined here can thus be easily adapted to different application cases, be it to the use of different substances for administration to a patient or for the use of injection solutions having differing concentrations of the ingredients. Essentially a modular system composed of two containers is thus provided, wherein the two containers comprise differing substances and/or have differing volumes for receiving substances, so as to provide an injection solution for an injection in a simple and optimal manner.
The system described here is thus characterized by a flexible usage option.
A particularly preferred exemplary embodiment of the system is characterized in that the first container is a syringe or carpule, and the second container is a tube. This comprises an outer wall that is elastic at least in regions, so that the same can expand when the two substances in the first and second cavities are mixed and be contracted, whereby the inside volume thereof is reduced. The system defined here is characterized in that a conventional single-chamber syringe or a single-chamber carpule comprising a lyophilizate can be easily coupled to the second container so as to dissolve the lyophilizate.
Further exemplary embodiments are apparent from the related dependent claims.
It is furthermore an object of the invention to create a combination of a syringe or carpule and a tube which overcomes this disadvantage.
To achieve this object, a combination of a syringe or carpule and a tube comprising at least one regionally elastic wall is created. This is characterized in that the volume provided in the syringe or carpule and the volume provided in the tube are matched to one another such that the syringe is able to receive a defined amount of a first substance and the tube is able to receive a defined amount of a second substance. Due to the at least regionally elastic wall, it is possible to press at least a partial volume from the syringe or carpule into the tube, and thereby expand the wall against the restoring forces thereof provided by the elasticity. This causes the at least regionally elastic wall to contract again after a partial volume has been introduced from the first container, and the second substance in the tube to be introduced under pressure into the first container. A liquid thus impinges at a high speed and with high energy on a powder or a liquid in the first container, whereby optimal mixing of the substances takes place for generating an injection solution. Optimal refers to a state here in which a lyophilizate is dissolved completely by a solvent, without leaving residue, or that two liquids are mixed with one another such that the concentration of the two liquids in the entire volume of the resultant injection solution is the same. It shall be pointed out again here that it is also possible to spray a powder from the tube into a liquid, which is present in the syringe or carpule.
It is furthermore an object of the invention to create a method that avoids this disadvantage.
To achieve the object, a method for preparing an injection by way of a system of the type described here is proposed. The method comprises the features of claim 13 and the following steps: Initially, the two containers are connected to one another via the coupling device such that a fluid connection is implemented. Then, the liquid substance is transferred into the solid, preferably powdered, substance. This transfer process is very effective since the liquid substance is present in the container that has an at least regionally elastic outer wall. The elastic outer wall region can be expanded or retracted for transferring the liquid substance into the cavity comprising the solid substance, whereby as much of the liquid substance as possible reaches the solid substance. In a further step, the substances in the containers are mixed by way of shaking and/or moving a stopper provided in the one container. During the movement of the stopper, it is particularly advantageous that the second container comprises an outer wall that is elastic at least in regions. Due to the elastic outer wall, it is ensured that no significant counter-pressure builds during the movement of the stopper, which could impede the movement of the stopper.
One embodiment of the method, which is characterized in that a Luer connection is used as the first coupling element, which receives an external thread of a second coupling element, for coupling the two containers in a fluid-tight manner, is particularly preferred.
Further preferred embodiments of the method will be apparent from the related dependent claims.
The invention will be described in greater detail hereafter based on the drawings. In the drawings:
The first container 3 comprises a first substance, which is accommodated in the cavity 5. For example, the first substance is a powder, and in particular a lyophilizate 17, which is to say a freeze-dried substance, which is present in powdered form. An air volume 19 is present above the lyophilizate 17. The first substance, however, can also be a liquid.
The system 1 represented here comprises a second container 21, which encloses a cavity 23. A second substance, for example a powder, is present therein, provided the first substance is a liquid, a liquid serving as a diluent when the first substance is a powder, and in particular a solvent 25 when the first substance is a lyophilizate. In principle, it shall be noted that differing substances are provided in the two containers 3 and 21, preferably a lyophilizate on the one hand and a solvent, referred to as a diluent, on the other hand. In the exemplary embodiment of the system 1 shown here, it is assumed that the lyophilizate 17 is present in the first container 3 and the solvent 25 is present in the second container 21. However, it is also possible to accommodate the lyophilizate 17 in the second container 21 and the solvent in the first container 3.
At one end, which is the upper end here, the second container 21 comprises a closure 27, which sealingly closes the cavity 23 of the second container 21.
A cap K, which is held by the coupling element 15 and is used to sealingly close the cavity 5 of the first container 3, is provided at the end of the container 3 located at the top in
In
When a substance encased in the containers 3 and 21, which is the lyophilizate 17 in the first container 3 here, is to be administered to a patient, the lyophilizate 17 must be dissolved to prepare an injection. This is carried out by way of the solvent 25 accommodated in the second container 21.
To be able to dissolve the lyophilizate 17, the two containers 3 and 21 must be brought in fluid connection with one another. So as to make this possible, the cap K must be removed from the first container 3, and the closure 27 must be removed from the second container 21. By removing the cap K, the first coupling element 15 on the first container 3 becomes accessible. Preferably, this is a Luer connection here, which is placed on the shoulder 16 or integrally formed onto the container 3 and comprises an internal thread.
When the closure 27 is removed from the second container 21, a second coupling element, which can cooperate with the first coupling element 15 on the first container 3, becomes accessible at the end of the second container 21 associated with the closure 27. In the event that the first coupling element 15 is designed as a Luer connection, the second coupling element 29 on the second container 21 is designed as a cylindrical shoulder comprising an external thread, which cooperates with the internal thread in the Luer shoulder. In this way, it is possible to screw the second container 21 onto the first container 3, wherein the first coupling element 15 sealingly receives the second coupling element. The two coupling elements thus form a coupling device 31, which ensures a tight fluid connection between the cavity 5 in the first container 3 and the cavity 23 of the second container 21.
The end of the second container 21 can also be closed by way of a membrane, which is covered by the closure 27. This has the advantage that the content of the second container is not yet freely accessible immediately after the closure 27, which can be designed as a screw cap, for example, has been removed. As a result of the membrane, protection against contamination of the content or against undesirable leaking of the same is ensured. After the closure 27 has been removed, the membrane can be pierced and torn open, for example by the shoulder 16 at the end of the first container 3. In this way, a fluid connection is then implemented between the two containers 3 and 21.
The first functional position of the system 1 shown in
In the second functional position according to
The second container 21 has a variable volume. It has been shown that the wall 35 of the second container 21 can expand at least in regions as soon as a positive pressure is built in the second cavity 23 by the introduced air volume 19.
In the functional position shown in
It is apparent from the illustration according to
By introducing the air volume 19, the second container 21 was expanded, as stated above, wherein the wall 35 thereof was extended. A positive pressure was thus created in the second container 21. If the stopper 11 is now pulled downward in the direction of the arrow 37, a negative pressure is created in the cavity 5 of the first container 3, which suctions the solvent 25 from the second container 21. This solvent impinges on the lyophilizate 17 at a high speed since, additionally, it is injected into the first container 3 by the positive pressure inside the second container 21. This results in excellent thorough mixing of the diluent with the powdered lyophilizate 17, or of the two liquids that may be present in the containers 3 and 21.
The stopper 11 is preferably pulled out of the position shown in
As a result of the further displacement of the stopper 11 downward in the direction of the arrow 37, which is to say beyond the position shown in
This ensures that optimal thorough mixing of the substances, and in particular of the lyophilizate 17 and of the solvent 25, can take place in the first cavity 5 of the first container 3. Good thorough mixing is incidentally also provided when liquids are present in the two containers 3 and 21 that generally are relatively difficult to dissolve. This is often the case with vaccines and vitamin products, for example.
It is apparent from
It was assumed in the figures, as mentioned above, that the second container 3 is a syringe that can be coupled to a hypodermic needle 39 via a coupling element 15.
However, it shall be pointed out here again that the first container 3 can also be designed as a carpule, which can be coupled to a second container 21 via a coupling device so as to dissolve a lyophilizate present in the carpule or in the second container of the carpule by way of a solvent, which is provided in the respective other container. The carpule can then be used in an injection system referred to as a pen, for example, or in an infusion device.
In light of the above, it is essential that the second container 21 has an elastic wall at least in regions. Ultimately, it can also take on any arbitrary shape, which is to say cylindrical, for example. It is thus not absolutely necessary to provide a container designed as a tube here.
It is furthermore important that the coupling device 31 must be designed such that a tight fluid connection is created between the two cavities in the containers. Since Luer systems are common, such a system should absolutely be preferred, which is to say a Luer connection as the first coupling element 15, and a second container comprising a shoulder provided with an external thread, which serves as the second coupling element 29.
The following shall be noted with respect to the function of the system for preparing an injection and for carrying out the method.
It is apparent from the explanations with respect to
In connection with
However, it is also possible, proceeding from the situation according to
The lyophilizate 17 is dissolved by moving and/or shaking the first container 3 containing the lyophilizate 17 and the solvent 25. The dissolution of the lyophilizate 17, as well as the thorough mixing of the substances, can be promoted by moving the stopper 11 up and down inside the first container 3 in direction of the longitudinal axis thereof. The stopper 11 can be moved up and down so far that the substances to be mixed flow through the coupling region between the two containers 3 and 21. Since, in general, a relatively small flow cross-section is present here, particularly good thorough mixing of the two substances takes place. In this way, a dissolution of a lyophilizate in a diluent is also promoted. During an upward movement of the stopper 11 in the direction of the arrow 33 (
The movement of the stopper 11 is facilitated by the second container 21 having a variable volume and thus, at the most, meeting an upward movement of the stopper 11 with little counter-pressure.
It is known to couple two containers to one another to produce an injection solution, and to suction a liquid from one container into another container, for example, so as to mix the liquid there with a lyophilizate or with another liquid. In the system described here, a liquid flows through a coupling region between two containers, for example so as to make contact with another liquid or a lyophilizate. The resultant solution can be pushed back into the container, in which the suctioned liquid was initially located, through the coupling site so as to mix the two liquids or the dissolved lyophilizate. During the multiple up and down movements of a stopper 11 in direction of the longitudinal axis thereof inside the first container 3, the substances to be mixed pass through the coupling region multiple times so as to flow between the two containers 3 and 21. A liquid from the first container thus reaches the second container, which originally contained the liquid serving as the solvent or diluent.
Since it is preferably provided here that the amounts of the substances in the two containers for generating an injection solution are exactly matched to one another, the solution can be pushed out of the first and into the second container, which is easily possible due to the at least one elastic wall region thereof. This is a distinguishing feature compared to other systems, in which one container provides a large amount of liquid, which is suctioned into another container for multiple injections. In these known systems, it is important that the medium present in the container, which is suctioned into different syringes or carpules, is not contaminated under any circumstances, so that the injection solution to be generated is not contaminated even when the container is used multiple times.
The first container 3 is preferably a single-chamber syringe or carpule comprising the lyophilizate. Such syringes and carpules are known. The lyophilizate can be dissolved in a simple manner by way of a solvent by coupling the syringe or carpule to a second container 21 via a coupling device 31, wherein a fluid connection is created. The second container 21 has a variable volume, which is implemented, in particular, by an at least regionally elastic wall 35. The second container 21 is particularly preferably designed as a tube, which can be coupled to the first container, which is to say the syringe or carpule, in a simple manner. This tube can replace conventional containers, which usually contain a solvent and are coupled to the syringe or carpule. It is thus very easily possible to utilize the advantages of the second container 21 having a variable volume so as to dissolve a lyophilizate in conventional syringes and carpules, or so as to mix two different liquids with one another.
From the explanations, it becomes apparent that the at least one regionally elastic wall of a container, in particular of a tube, is an essential aspect of the invention. The wall is expanded to provide an injection solution, whereby the at least one regionally elastic wall is extended. The restoring forces of this wall cause a medium present in the second container to be expelled from the container under positive pressure and into the first container, whereby this medium mixes optimally with that in the first container. For example, a liquid jet from the second container impinges at a high speed and with high energy on a powdered substance in the first container, whereby this mixes optimally with the liquid. By nature, this phenomenon also arises when the liquid exiting the second container with high energy and at a high speed impinges on a further liquid in the first container.
Moreover, it is possible in a simple manner, by displacing the stopper 11 in the first container 3 in the direction of the second container and in the opposite direction, to allow the media present in the containers to pass through a fluid connection between the containers. During a back and forth movement of the stopper, a liquid flows back and forth through the fluid connection, together with a powder to be mixed or a further liquid to be mixed. Since this fluid connection has a smaller cross-section than the two containers, the substances pass through the fluid connection at a high speed, which brings about optimal mixing of the substances, and in particular good dissolution of a lyophilizate by way of a solvent or diluent.
Especially the at least regionally elastic wall is of great advantage since the wall is able to expand and retract during a back and forth movement of the stopper, and thus promotes the mixing of the substances. The wall poses relatively little resistance to an expansion of the second container.
In light of the above, it is shown that preferably a maximum of 100 ml is selected for the volumes of the first and second containers, and in particular of a syringe or cartridge and a tube. Volumes of 1 ml to 50 ml, and in particular of 1 ml to 10 ml or 15 ml, have proven particularly useful.
The latter volumes of the first container, or of the syringe or a carpule, and of the second container, or of the tube, yield particularly compact designs for the system for preparing an injection or a combination of syringe or a carpule on the one hand, and a tube on the other hand.
This embodiment is thus characterized by particularly good handling, which is also very manageable for patients.
Number | Date | Country | Kind |
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10 2014 220 365.1 | Oct 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/072998 | 10/6/2015 | WO | 00 |