System and method for retrofitting a refrigeration system from HCFC to HFC refrigerant

Information

  • Patent Grant
  • 10094603
  • Patent Number
    10,094,603
  • Date Filed
    Friday, September 2, 2016
    8 years ago
  • Date Issued
    Tuesday, October 9, 2018
    6 years ago
Abstract
A system and method for retrofitting a refrigeration system containing an HCFC refrigerant and a compatible lubricant, with an HFC refrigerant, comprising providing a transport container containing a mixture of about 5-15% by weight of a miscible lubricant and the HFC refrigerant, removing the HCFC refrigerant from the refrigeration system while maintaining at least a portion of a lubricant immiscible with the HFC refrigerant, and charging the refrigeration system with the mixture.
Description
FIELD OF THE INVENTION

The present invention relates to the field of refrigerants, refrigeration systems, and refrigeration system lubricants.


BACKGROUND OF THE INVENTION

R-407C is an HFC refrigerant replacement for R-22, a HCFC refrigerant, in positive displacement systems such as new or existing residential and commercial air-conditioners and heat pumps. R-407C offers similar performance to R-22 and can be used to retrofit existing R-22 air-conditioning and refrigeration systems.


R-407C is a mixture of hydrofluorocarbons used as a refrigerant. It is a zeotropic blend of difluoromethane (R-32), pentafluoroethane (R-125), and 1,1,1,2-tetrafluoroethane (R-134a). R-32, R-125 and R-134a are present in the proportions 23%/25%/52% by weight (a ±2% tolerance is allowed for each of the components). R-407A is a mixture of 20% R32, 40% R125, and 40% R-134a, and is therefore R-407A is similar in many respects to R407C. Difluoromethane serves to provide the heat capacity, pentafluoroethane decreases flammability, tetrafluoroethane reduces pressure. R-22 is chlorodifluoromethane.


Most compressors require a lubricant to protect internal moving parts. The compressor manufacturer usually recommends the type of lubricant and proper viscosity that should be used to ensure acceptable operation and equipment durability. Recommendations are based on several criteria, which can include: lubricity; lubricant/refrigerant solubility; lubricant/refrigerant miscibility; compatibility with materials of construction; and thermal stability and compatibility with other lubricants. It is important to follow the manufacturer's recommendations for lubricants to be used with their equipment.


Lubricant return to the compressors is very important as well. One factor that affects this is the liquid-phase lubricant/refrigerant miscibility, particularly at evaporator temperatures. Miscibility is the ability of two liquids to mix and form a single liquid phase. Ideally, the lubricant-refrigerant pair have sufficient miscibility or mutual solubility to allow the lubricant to flow with the liquid refrigerant and return to the compressor in a single phase. Even if the lubricant/refrigerant pair are not miscible (two liquid phases form) in the evaporator, they may still have some degree of solubility. Solubility of refrigerant in lubricant lowers lubricant viscosity, which helps it flow through the evaporator and return to the compressor. This is why many refrigeration systems can operate properly, even though the lubricant and refrigerant are immiscible (yet partially soluble) at evaporation temperatures. Other factors, such as refrigerant vapor velocity and system geometry, play key roles in lubricant return. Overall, it is important to note that lubricant/refrigerant miscibility is helpful, but not necessarily essential for proper system operation.


In general, R-22 and mineral oil are miscible over most of the expected ranges of operating conditions for normal air conditioning and high to medium temperature operation. Miscibility is generally believed to aid lubricant return to the compressor. The miscibility of refrigerant and lubricant is determined by several factors: the relative amounts of refrigerant and lubricant present, the temperature, the chemical makeup of the lubricant and of the refrigerant, and the viscosity of the lubricant.


Therefore, it may be desirable in a retrofit of an existing system of this type to use a miscible lubricant, such as polyol ester lubricant, with R-407C refrigerant. In general, R-407C is miscible with polyol ester (POE) lubricant and immiscible with alkylbenzene and mineral oil lubricant.


Residual mineral oil or alkylbenzene left in a refrigeration system after a retrofit to any HFC refrigerant is performed is known to decrease the lubricant/refrigerant miscibility. This is one of the reasons why three oil changes are generally recommended when a system is being converted or retrofit to use HFC refrigerants and POE lubricants. Thus, a traditional recommendation is to replace all mineral oil or alkylbenzene lubricant with POE during a retrofit.


Emerson Climate Technologies (Copeland®) provided in 1995 & 2005 the following recommendations when conducting a changeover: “Copeland's only approved lubricants for use with R-407C are Polyol ester lubricants”; “Mineral oil lubricant, such as 3GS, cannot be used as the compressor lubricant. Copeland recommends the following lubricant choices: Polyol Ester (POE)”; “The mineral oil must be removed from the compressor crankcase. Hermetic compressors will have to be removed from the piping and the lubricant drained out through the suction stub. It is advisable to do an acid test on the lubricant removed”; “Those systems that have oil separators, oil reservoirs, oil floats and suction line accumulators must have the oil drained from them. If the liquid control device is going to be replaced, it is advisable that the suction line, liquid line, and evaporator coil be blown clean using properly regulated dry nitrogen”; “POEs are very hygroscopic. They will very quickly absorb moisture from the air once the container is opened. Once the lubricant is added to the compressor, the compressor should be quickly installed. Like an open container, an open compressor with POE will absorb moisture. Add the correct amount of lubricant to the compressor. On systems using enhanced surfaces in the heat exchanger, excessive mineral oil can adversely affect the heat transfer due to logging. Therefore, it is desirable to have no more than one percent mineral oil in systems employing these types surfaces.” lvhvac.com/cope_bulletins/95-14.pdf.


Dupont (2004) advises that no more than 5% mineral oil remain in the refrigeration system after a changeover from R-22 to R-407C. (www2.dupont.com/Refrigerants/en_US/assets/downloads/h70004_Suva407C_retrofit_guide.pdf)


Similarly, Tecumseh advised in 2009 (www.air-innovations.nl/web/pdf/GUIDELINES-FOR-UTILIZATION-OF-R407C.pdf):

    • Synthetic Lubricants: Polyol Esters (POEs) And Polyvinyl Ethers (PVEs)


A) Miscibility

    • 1. Miscibility is the ability of the lubricant and the refrigerant to mix. This miscibility is a very important factor in providing proper heat transfer and in returning lubricant to the compressor in a refrigeration system over its range of operating temperatures.
    • 2. R407C and Mineral oils (MO) are not miscible
    • 3. Polyol Ester (POE) as well as Polyvinyl Ether (PVE) oils and R407C are miscible.
    • 4. R407C and Synthetic Alkylate (SA) oils are partially miscible . . . .


C) Compatibility . . . .

    • 2. While polyol ester and polyvinyl ether oils are compatible with mineral oils, they should not be indiscriminately mixed with mineral oils in R407C refrigerant systems. This practice could result in the inability of the oil to return to the compressor and/or reduce heat transfer performance in the evaporator. However, small amounts up to 5% of mineral oil are acceptable in field retrofit situations (1% or less is preferred).


Ennio Campagna et al., “The Use of R-407C: Applications and Guidelines”, makina.beun.edu.tr/eskisite/akademik_kadro/meyriboyun/mak723/The_Use_of_R-407C.pdf, states:


1) General Considerations for HFC Refrigerants

    • Systems which use R407C normally have compressors charged with a miscible lubricant such as POE (polyolester). There are many manufacturers and grades of these lubricants. R-407C is generally not used with mineral or alkyl-benzene (i.e. hydrocarbon based) oils as the miscibility is not adequate to ensure satisfactory oil return to the compressor. It is very important that, when servicing a system and oil is needed, the correct oil be used. Seek guidance from the system or compressor manufacturer on which specific oil to use in a maintenance situation.
    • b) System contamination with mineral oils, or with R22, can have a serious effect on performance and system reliability. Systems which use enhanced tube heat exchangers (evaporators and condensers) are particularly vulnerable to performance degradation arising from the presence of HC based oils. It is strongly recommended that dedicated service gauge sets are used for R407C to prevent inadvertent contamination.


Similarly, Herronhill provides general guidelines to assist in the replacement of R22 condensing units with equivalent R407C units (2004, www.heronhill.co.uk/technical-information/40/converting-r22-systems-to-r407c), stating “Condensing units built and supplied by IMI Air Conditioning Ltd. (now Marstair Ltd) before 1999, for use with R22 will contain mineral oil. R407C units will contain polyolester oil (POE). Check the compressor label to confirm the type of oil in the system. For safe system operation it is essential to remove the mineral oil from the existing system, as R407C is not compatible with mineral oil. On completion of the change over the concentration of mineral oil remaining in the system should not exceed 5% of the total oil charge.


Sundaresan, S. G.; Pate, M. B.; Doerr, T. M.; and Ray, D. T., “A Comparison of the Effects of POE and Mineral Oil Lubricants on the In-Tube Evaporation of R-22, R-407C and R-410A” (1996). International Refrigeration and Air Conditioning Conference. Paper 322. docs.lib.purdue.edu/iracc/322, describe tests on the heat transfer efficiency of R-22, R-407C and R-410A on smooth and fined tubes, when neat, mixed with mineral oil, and when mixed with POE oil. POE-mineral oil mixtures were not tested. The heat transfer efficiency was higher for R-407C mixed with POE than with mineral oil.


Some more recent consideration of the choice or lubricant considers mixtures of lubricants, including mineral oil (MO) and polyol esters (POE). For example, The News, (Peter Powell, Dec. 3, 2012, www.achrnews.com/articles/print/121529-retrofit-round-up-plenty-of-options) states:


Retrofit Round-Up: Plenty of Options

    • Because no one HFC refrigerant can be retrofitted efficiently into the entire range of R-22 equipment, a wide and sometimes changing variety of HFCs have entered the market. The NEWS contacted a number of refrigerant manufacturers asking them to discuss some of their most popular HFCs for R-22 retrofits, the range of applications, and servicing tips.
    • While this can provide a guideline, The NEWS urges readers to contact refrigerant manufacturers directly to discuss the specific R-22 system being considered for retrofit and what HFC refrigerants might best work in such applications. This listing is in alphanumerical order according to ASHRAE designations.


R-407A

    • Gus Rolotti, technical marketing director of Arkema's North American fluorochemicals business, described R-407A as a refrigerant for low- and medium-temp refrigeration. “Both R-407A and R-407C are well proven in the industry and provide good performance coupled with a lower GWP. They require the use of a POE oil.” Because of that, there needs to be a changeout of the mineral oil in an existing R-22 system.
    • Noted Rolotti, “First, fix any leaks and identify components that may need to be replaced or fixed. Recover the R-22 completely, repair/replace any components as identified earlier and pull the system into a deep vacuum. Remove the required amount of mineral oil either by flushing with an external agent or using the R-22 from the system. Once most of the mineral oil is removed, replace it with POE oil and pull the system into a deep vacuum again. Refill with the appropriate amount of the retrofit refrigerant and run the system to set up controls and operating conditions. It is recommended that the filter drier is always replaced when the system is opened to ensure that there is fresh desiccant available to dry the system.”


R-407C

    • Arkema's Rolotti considers R-407C a choice for air conditioning. Retrofit procedures are similar to those with R-407A refrigerant.
    • In his comments regarding R-407C, Ron Vogl, technical marketing manager for Honeywell Refrigerants, described it as a choice for residential and light commercial a/c applications. The retrofit process for R-407C, he said, involves recovering R-22. Then, regarding oil, Vogl said, “POE is recommended. If existing MO is used, the addition of some POE to the system is required for proper oil return.” The use of the refrigerant requires a minimum of 20 percent POE for close-coupled a/c systems with no liquid receivers. No TXV change required, but minor adjustments may be needed. Replace any O-rings, seals, and other elastomers used in the system. In most air conditioning and heat pump systems this only applies to the Schrader valve seal and cap seal material. The next step is to evacuate and recharge. (Pounds of 407C=pounds of original refrigerant×70.6 divided by 73.9.) Then adjust system safety and operating controls; label system indicating refrigerant and charged lubricant.


National Refrigerants, states (date unknown, www.nationalref.com/pdf/R22_Alternatives.pdf):

    • Will the blends work with mineral oil?
    • HFC Refrigerants with Mineral Oil
    • They don't mix so the mineral oil will form a separate layer in the receiver or other high-side liquid hold up.
    • Mineral Oil will remain thick on the low side and not be returned back to the compressor.
    • Will the blends work with mineral oil?
    • Hydrocarbons (HC) in Blends
    • HC soaks into mineral oil and thins it so it will circulate easily around the system.
    • The thinned mineral oil will move easily on the low side.
    • The mineral oil/HC mixture will still not mix with liquid HFC on the high side of the system. A layer of oil will still form in the receiver or other liquid hold-up.


Partial POE Retrofit

    • Some amount of mineral oil is replaced with POE (does not require 3 flushes or less than 5% mineral oil).
    • The POE mixes well with the mineral oil, and the resulting mixture dissolves somewhat into liquid HFC.
    • The oil mixture will be carried by the liquid HFC out of the receiver.
    • National Refrigerants testing has shown that as little as 10% POE in mineral oil will circulate as much as an older compressor will pump out into a system.
    • These tests have also shown that there is very little difference in oil solubility with all of the blends on the market, regardless of the hydrocarbon content in the blend. Partial POE works with all of the blends, but hydrocarbons do not appear to help with liquid solubility of mineral oil with HFCs.


Therefore, there has been some evolution as to whether mineral oil can remain in the refrigeration system after a retrofit, with the permissible proportion of mineral oil increasing. In particular, National Refrigerants proposes a partial POE retrofit, with greater than 5% mineral oil remaining. However, the existing recommendations appear to require empirical testing for cases other than less than 5% mineral oil remaining.


See, U.S. Pat. Nos. 2,834,748; 2,846,458; 2,889,379; 2,917,480; 2,931,840; 2,970,988; 3,085,918; 3,384,828; 3,723,318; 3,884,828; 4,138,855; 4,198,313; 4,272,960; 4,465,786; 4,482,465; 4,788,352; 4,798,818; 4,810,403; 4,941,986; 4,944,890; 5,026,497; 5,053,155; 5,080,823; 5,108,637; 5,182,040; 5,227,245; 5,304,320; 5,318,716; 5,360,566; 5,370,812; 5,387,357; 5,417,871; 5,425,890; 5,458,798; 5,616,275; 5,622,644; 5,624,596; 5,626,790; 5,648,017; 5,672,293; 5,685,163; 5,714,083; 5,785,883; 5,788,886; 5,811,603; 5,968,406; 6,025,532; 6,106,740; 6,111,150; 6,117,356; 6,235,951; 6,258,292; 6,316,681; 6,374,629; 6,426,019; 6,516,837; 6,526,764; 6,589,355; 6,604,368; 6,606,868; 6,629,419; 6,673,976; 6,783,691; 6,858,571; 6,991,743; 7,238,299; 7,279,451; 7,341,984; 7,442,321; 7,465,698; 7,524,805; 7,629,306; 7,767,638; 7,825,081; 7,829,748; 7,833,433; 7,846,355; 7,862,742; 7,972,528; 8,008,244; 8,053,404; 8,101,672; 8,148,317; 8,444,874; 8,465,664; 8,551,354; 8,557,136; U.S. Published Patent Application Nos. 20020046568; 20030042463; 20040089839; 20040119047; 20040127383; 20040256594; 20050233923; 20050233931; 20050233932; 20050245421; 20050247905; 20060019857; 20060025322; 20060043331; 20060058560; 20060243944; 20060243945; 20070007488; 20070010592; 20070069175; 20070108403; 20070210275; 20070210276; 20070290163; 20070290177; 20080069177; 20080075673; 20080099190; 20080121837; 20080171652; 20080230738; 20080308763; 20080314073; 20090041677; 20090053695; 20090120619; 20090158771; 20090224199; 20090242828; 20090253820; 20090278076; 20090285764; 20090302285; 20090305876; 20100025619; 20100044619; 20100048961; 20100075046; 20100122545; 20100127209; 20100200798; 20110162410; 20110226983; 20110289748; 20120138846; 20120187331; 20120312048; 20130075063; 20130119299; 20130126776; 20130126777; 20130126778; CN101864276; CN95117074; DE4116274; EP0398147; EP0430169; EP0509673; EP0539952; EP0565265; EP0582451; EP0608164; EP0659862; EP0720639; EP0779352; EP0974571; EP1167894; EP1193305; EP1716216; EP1832640; EP1985680; EP2036943; EP2149592; EP2246649; EP2249104; GB2007000746; GB2435747; GB2440258; JP4110388; RU2073058; WO1998050331; WO2004037752; WO2004037913; WO2005042663; WO2005083028; WO2005103190; WO2005103191; WO2005103192; WO2005105947; WO2005108522; WO2005108523; WO2006094303; WO2007002625; WO2007035697; WO2007053697; WO2007099350; WO2007109748; WO2008027555; WO2008065011; WO2008076272; WO2008121776; WO2008121783; WO2008121785; WO2009047535; WO2009114397; WO2009134957; WO2009151669; WO2010000993; WO2010000994; WO2010002020; WO2010002023; WO2010056695; WO2010059677; WO2010065005; WO2010075046; WO2010088320; WO2010119265; WO2011019350; each of which is expressly incorporated herein by reference in its entirety.


SUMMARY OF THE INVENTION

The present invention provides a premixed HFC refrigerant and compatible POE lubricant, e.g., in a transport container. The amount of lubricant is selected to an amount between about 5% to 20% by weight of the refrigerant. Preferably, the amount is 8% by weight.


The amount of POE should be at least 10% of the total lubricant amount, with about 20% POE by weight of refrigerant representing the amount of POE in the absence of mineral oil.


The mixture is preferably provided in a transport container, typically DOT approved, such as a DOT-39 container.


The refrigerant-lubricant mixture is charged into the refrigeration system after recovery of the R-22 from the system, without special efforts to remove the mineral oil lubricant. Assuming that the residual mineral oil is 8-24% of the charge, and the mixed refrigerant includes 8% POE, the resulting mixture is about 25-50% of the total lubricant, and the resulting mixed lubricant is 16-32% of refrigerant charge. Therefore, the present technology provides a compromise amount of lubricant that is sufficient to provide a charge to a range of refrigeration systems to be retrofitted, without having to remove mineral oil already in the system, measure the amount of oil removed or infer the total amount, measure an amount of POE to be added to the system based on the actual amount of R-407C added to the system, or measuring mineral oil/POE ratios.


Therefore, the present technologies vastly simplify the process for retrofitting, while achieving good results. Indeed, preliminary tests show that the efficiency of an R-22 air conditioning system is improved after the retrofitting, a surprising result given that the system itself is optimized for R-22 and mineral oil.


The container may be, for example, a 10, 15, 20, 30, 40, 50, 96, 123 pound or larger container. The amount of lubricant may be, for example, 0.8, 1.2, 1.6, 2.4, 3.2, 4, 8, or 10 pounds (8% lubricant). Bulk quantities may also be provided.


The amount of POE may be varied, for example, and may be about 5%, 6%, 7%, 7.5%, 8%, 9%, 10%, 12%, 12.5%, 15%, or the like. The precision of measurement may be, for example. ±0.1%, ±0.2%, ±0.25%, ±0.3%, ±0.5%, ±0.75%, ±1%, or ±2%. Preferably, the precision is within ±0.5%.


The container may be a DOT 3, 3A, 3AA, 3AL, 3B, 3BN, 3E, 4B, 4BA, 4B240ET, 4BW, 4E, 39, steel drum, for example: DOT-3AL1800; DOT 4D; DOT-3; DOT-39; DOT-3A; DOT-3A1000; DOT-3A1200; DOT-3A150; DOT-3A1800; DOT-3A2000; DOT-3A225; DOT-3A240; DOT-3A2400; DOT-3A300; DOT-3A400; DOT-3A480; DOT-3A480X; DOT-3AA; DOT-3AA1000; DOT-3AA1200; DOT-3AA150; DOT-3AA1800; DOT-3AA2000; DOT-3AA225; DOT-3AA240; DOT-3AA2400; DOT-3AA300; DOT-3AA400; DOT-3AA480; DOT-3AAX1800; DOT-3AAX2000; DOT-3AAX2200; DOT-3AAX2400; DOT-3AL; DOT-3AL1000; DOT-3AL150; DOT-3AL1800; DOT-3AL2000; DOT-3AL225; DOT-3AL240; DOT-3AL2400; DOT-3AL400; DOT-3AL480; DOT-3AX1800; DOT-3AX2000; DOT-3AX2200; DOT-3AX2400; DOT-3B; DOT-3B150; DOT-3B1800; DOT-3B225; DOT-3B240; DOT-3B300; DOT-3B400; DOT-3BN400; DOT-3BN480; DOT-3E1800; DOT-3HT; DOT-3HT2000; DOT-3T1800; DOT-3T2000; DOT-3T2200; DOT-3T2400; DOT-4A; DOT-4AA480; DOT-4B; DOT-4B150; DOT-4B150; DOT-4B225; DOT-4B240; DOT-4B240ET; DOT-4B300; DOT-4B400; DOT-4B480; DOT-4BA; DOT-4BA225; DOT-4BA240; DOT-4BA300; DOT-4BA400; DOT-4BW; DOT-4BW225; DOT-4BW240; DOT-4BW300; DOT-4BW400; DOT-4BW480; DOT-4DA; DOT-4DS; DOT-4E225; DOT-4E240; DOT-4L; DOT-AAX2400; and ICC-3E1800.


The preferred embodiment encompasses R-407C. However, the method is more generally directed to a retrofitting of systems employing a range of refrigerants that generally require mineral oil, alkane or alkylbenzene lubricants (CFC, PCC, HCC, HCFC, CFO, HCFO), with refrigerants that generally require polymeric or oxygenated lubricants, e.g., POE, PVE (HFC, PFO) (CFC=Chlorofluorocarbon, CFO=Chlorofluoroolefin, HCFC=Hydrochlorofluorocarbon, HCFO=Hydrochlorofluoroolefin, HFC=Hydrofluorocarbon, HFO=Hydrofluoroolefin, PCC=Perchlorocarbon). See Table 1, en.wikipedia.org/wiki/List_of_refrigerants.


It is therefore an object to provide a transportable container for charging a refrigerant system, having a charging port, containing a polyol ester (POE) lubricant and a compatible HFC refrigerant in a predetermined proportion. The proportion may be at least 2%, 3%, or 5% by weight and less than 25%, 20%, or 15% by weight, and preferably 8% by weight.


It is another object to provide a composition for retrofitting an R-22 refrigeration system, comprising POE and R-407C. The POE may be present at between 2-25%, 3-20%, 5-15%, or preferably 8% by weight, with the balance substantially R-407C.


It is a further object to provide a method for retrofitting a refrigeration system from R-22 refrigerant to R-407C refrigerant, comprising evacuating the R-22 refrigerant from the refrigeration system while maintaining at least 25% of the lubricant, wherein the lubricant is not POE, and adding a premixture of POE mixed in R-407C to charge the refrigeration system. The POE may be present at between 2-25%, 3-20%, 5-15%, or preferably 8% by weight, with the balance substantially R-407C.


It is a still further object to provide a retrofit kit for an R-22 refrigeration system, comprising a DOT-approved transport container for R-407C containing a mixture of R-407C and POE, and at least one replacement seal compatible with R-407C. The POE may be present at between 2-25%, 3-20%, 5-15%, or preferably 8% by weight, with the balance substantially R-407C.


It is a still further object to provide a method for retrofitting a hermetically sealed refrigeration system from an HCFC refrigerant compatible with a mineral oil or alkyl benzene lubricant to a HFC refrigerant compatible with polyol ester lubricant, comprising: providing a transport container containing the HFC refrigerant mixed with polyol ester lubricant; withdrawing the HCFC from within the refrigeration system through a charge-discharge port, leaving at least a portion of the mineral oil or alkyl benzene lubricant; and charging the refrigeration system from the transport container with the HFC mixed with the polyol ester lubricant. The polyol ester lubricant may be present at between 2-25%, 3-20%, 5-15%, or preferably 8% by weight, with the balance substantially HFC.


Another object is to provide a method for retrofitting a system from an HCFC refrigerant compatible with a mineral oil or alkyl benzene lubricant to an HFC refrigerant compatible with a polyol ester lubricant, comprising: evacuating the HCFC from the system, leaving at least a portion of the mineral oil or alkyl benzene lubricant; and charging the refrigeration system with an HFC refrigerant mixed with a polyol ester lubricant in a predetermined ratio of 5-15% by weight.


A kit is provided for retrofitting an HCFC refrigeration system having residual mineral oil lubricant, comprising: a transport container, containing an HFC refrigerant mixed polyol ester lubricant. A kit is also provided for retrofitting an R-22 refrigeration system having residual mineral oil lubricant, comprising: a U.S. Department of Transportation certified transport container; and R-407C mixed with polyol ester lubricant. The polyol ester lubricant may be present at between 2-25%, 3-20%, 5-15%, or preferably 8% by weight. The mineral oil or alkyl benzene lubricant may be a mineral oil lubricant.


The HCFC to be replaced may comprise R-22, R-401A, R-409A, R-401B, R-409B, R-402A, R-402B, R-403B, R-408A, R-502, and/or mixtures of HCFCs, for example as provided in Table 1.


The HFC may comprise R-134a, R-404A, R-407A, R-407C, R-407F, R-410A, R-417A, R-417B, R-422A, R-422B, R-422C, R-422D, R-424A, R-427A, R-428A, R-434A, R-438A, R-442A, and RS07A, or for example, other blends of difluoromethane (R-32), pentafluoroethane (R-125), and 1,1,1,2-tetrafluoroethane (R-134a). Other HFCs or HFC blends, or HFC/HC blends, for example as provided in Table 1, may also be employed. The HFC may be a zeotropic blend.


The refrigeration system after recharging may have a concentration of about 15-32% mixed lubricant, or a concentration of about 20-25% mixed lubricant, or a concentration of about 15-25% mixed lubricant, by weight.


The transport container may be U.S. Department of Transportation compliant, e.g., DOT-39.


The metrics recited herein are intended to be interpreted according to common understanding and usage among those skilled in the art of refrigerant manufacture, distribution, and refrigeration system maintenance.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 shows a flowchart of a method according to the present invention.



FIG. 2 shows a schematic diagram of the refrigeration system, after an HCFC refrigerant is removed, and while an HFC refrigerant and POE lubricant is being charged.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT


FIG. 1 shows a flowchart of a method according to the present invention. A refrigerant retrofit kit is provided, having within a transportable container, a mixture of a refrigerant and a compatible POE lubricant. The refrigerant is typically an HFC refrigerant. The HCFC refrigerant is evacuated from a refrigeration system to be retrofit, and a portion of the existing lubricant, which is a mineral oil or alkyl benzene lubricant, is removed through the charge port of the refrigeration system, without disassembly of the system. A portion of the mineral oil or alkyl benzene lubricant remains in the refrigeration system. The refrigeration system is then charged with the mixture of the refrigerant and the compatible POE lubricant through the charge port.


As shown in the schematic representation in FIG. 2, the refrigeration system includes a compressor, condenser and evaporator, as well as a charge port. A reservoir pools liquid refrigerant, as well as lubricants found within the system. After the HCFC refrigerant is removed from the system, a portion of the mineral oil or alkyl benzene lubricant remains in the system. During charging, the new refrigerant, typically an HFC, with a compatible POE lubricant, is drawn into the refrigeration system through the charge port, resulting in a mixed lubricant containing mineral oil or alkyl benzene lubricant and POE.


Example 1

A test was conducted of a residential air conditioning unit to determine the results of retrofitting an R-22 system with R-407C. In the test, the R-22 system, which was design and manufactured optimally for R-22, and used a mineral oil lubricant, was retrofitted with R-407C.


Instead of removing all of the mineral oil in the system, and replacing it with a defined amount of POE oil, which is required for R-407C, the R-22 was removed, and the residual mineral oil allowed to remain.


The evacuated system was recharged with a premixed quantity of R-407C with 8% by weight POE oil. Since R-407C is charged in the liquid phase, all of the oil, and most of the R-407C was transferred to the system from a transport container, e.g., DOT-39. The final POE concentration is estimated at 10-15% of the total oil in the system.


Prior to retrofitting, system was run for 13 hours over two days with the R-22 to collect the baseline data. The R-22 was then evacuated, and charged with R-407C to about 85% of the R-22 charge. The retrofitted refrigeration system with R-407C was then run for 91 hours.


The operating temperatures for R-22 (>86F and <86F) and R-407C (<86F) were not the same, so performance measurements are not directly comparable, but the results support a conclusion that the R-407C does not degrade system efficiency performance.


Therefore, despite the various unknowns, including the amount of mineral oil remaining in the system, migration characteristics of the mixed lubricants around the system, the impact of the various lubricant phases on compressor lubrication, the operation of the system with R-407C was improved over the R-22 implementation.


Comparative Example 1

See: www.honeywell-refrigerants.com/india/?document=guide-to-retrofitting-ac-systems-from-r-22-to-r-422d-or-r-407c&download=1; www.honeywell.com/sites/servlet/com.merx.npoint.servlets.DocumentServlet?docid=DB0284B 88-942E-BOA5-4028-CAFB85BB40AB, which are expressly incorporated herein by reference.


Comparative Example 2

See: www2.dupont.com/Refrigerants/en_US/assets/downloads/h70004_Suva407C_retrofit_guide.pdf, which is expressly incorporated herein by reference.


Comparative Example 3

See: opi.emersonclimate.com/CM/GRAPHICS/Types/AEB/95-14.pdf, which is expressly incorporated herein by reference.


Comparative Example 4

See: www.refrigerants.com/pdf/Nat-R407Broch.pdf, which is expressly incorporated herein by reference.


Comparative Example 5

See: neilorme.com/Tecumseh %20Guidelines %20R407c.shtml, which is expressly incorporated herein by reference.


Comparative Example 6

See: www.bristolcompressors.com/files/1313/5464/2815/application_bulletin_124.pdf, which is expressly incorporated herein by reference.


Comparative Example 7

See: americas.forane.com/export/sites/forane-americas/.content/medias/downloads/literature/forane-technical-digest.pdf, which is expressly incorporated herein by reference.


Although the present system and/or approach has been described with respect to at least one illustrative example, many variations and modifications will become apparent to those skilled in the art upon reading the specification. It is therefore the intention that the appended claims be interpreted as broadly as possible in view of the related art to include all such variations and modifications.













TABLE 1






ASHRAE

Molecular



Type
Number
IUPAC Name
Formula
CAS Number







CFC
R-211
1,1,1,2,2,3,3-Heptachloro-3-
C3FCl7
422-78-6




fluoropropane


CFC
R-112a
1,1,1,2-Tetrachloro-2,2-
C2F2Cl4
76-11-9




difluoroethane


CFC
R-213
1,1,1,3,3-Pentachloro-2,2,3-
C3F3Cl5
6/5/2354




trifluoropropane


CFC
R-215
1,1,1-Trichloro-2,2,3,3,3-
C3F5Cl3
4259-43-2




pentafluoropropane


CFC
R-113a
1,1,1-Trichlorotrifluoroethane
C2F3Cl3
354-58-5


CFC
R-112
1,1,2,2-Tetrachloro-1,2-
C2F2Cl4
76-12-0




difluoroethane


CFC
R-113
1,1,2-Trichlorotrifluoroethane
C2F3Cl3
76-13-1


CFC
R-114a
1,1-Dichlorotetrafluoroethane
C2F4Cl2
374-07-2


CFC
R-214
1,2,2,3-Tetrachloro-1,1,3,3-
C3F4Cl4
2268-46-4




tetrafluoropropane


CFC
R-216
1,2-Dichloro-1,1,2,3,3,3-
C3F6Cl2
661-97-2




hexafluoropropane


CFC
R-114
1,2-Dichlorotetrafluoroethane
C2F4Cl2
76-14-2


CFC
R-216ca
1,3-Dichloro-1,1,2,2,3,3-
C3F6Cl2
662-01-1




hexafluoropropane


CFC
R-217
1-Chloro-1,1,2,2,3,3,3-
C3F7Cl
422-86-6




heptafluoropropane


CFC
R-217ba
2-Chloro-1,1,1,2,3,3,3-
C3F7Cl
76-18-6




heptafluoropropane


CFC
R-C317
Chloroheptafluorocyclobutane
C4ClF7
377-41-3


CFC
R-115
Chloropentafluoroethane
C2F5Cl
76-15-3


CFC
R-13
Chlorotrifluoromethane
CClF3
75-72-9


CFC
R-12
Dichlorodifluoromethane
CCl2F2
75-71-8


CFC
R-C316
Dichlorohexafluorocyclobutane
C4Cl2F6
356-18-3


CFC
R-212
Hexachlorodifluoropropane
C3F2Cl6
76546-99-3


CFC
R-111
Pentachlorofluoroethane
C2FCl5
354-56-3


CFC
R-400
R-/114(50/50 wt %) OR
50% CCl2F2•50%




(60/40)(must be specified)
C2F4Cl2 OR





60% CCl2F2•40%





C2F4Cl2


CFC
R-11
Trichlorofluoromethane
CCl3F
75-69-4


CFO
R-1112a
1,1-Dichloro-2,2-difluoroethylene
C2Cl2F2
79-35-6


CFO
R-1113
Chlorotrifluoroethylene
C2ClF3
79-38-9


HCC
R-130a
1,1,1,2-Tetrachloroethane
C2H2Cl4
630-20-6


HCC
R-140a
1,1,1-Trichloroethane (Methyl
C2H3Cl3 or
71-55-6




chloroform)
CH3CCl3


HCC
R-130
1,1,2,2-Tetrachloroethane
C2H2Cl4
79-34-5


HCC
R-140
1,1,2-Trichloroethane
C2H3Cl3
79-00-5


HCC
R-150a
1,1-Dichloroethane
C2H4Cl2
75-34-3


HCC
R-150
1,2-Dichloroethane
C2H4Cl2
107-06-2


HCC
R-160
Chloroethane (ethyl chloride)
C2H5Cl
75-00-3


HCC
R-20
Chloroform (Trichloromethane)
CHCl3
67-66-3


HCC
R-40
Chloromethane
CH3Cl
74-87-3


HCC
R-30
Dichloromethane (Methylene
CH2Cl2
75-09-2




chloride)


HCC
R-120
Pentachloroethane
C2HCl5
76-01-7


HCFC
R-221
1,1,1,2,2,3-Hexachloro-3-
C3HFCl6
422-26-4




fluoropropane


HCFC
R-121a
1,1,1,2-Tetrachloro-2-fluoroethane
C2HFCl4
354-11-0


HCFC
R-222c
1,1,1,3,3-Pentachloro-2,2-
C3HF2Cl5
422-49-1




difluoropropane


HCFC
R-223cb
1,1,1,3-Tetrachloro-2,2,3-
C3HF3Cl4
422-50-4




trifluoropropane


HCFC
R-232cb
1,1,1,3-Tetrachloro-2,2-
C3H2F2Cl4
677-54-3




difluoropropane


HCFC
R-224cc
1,1,1-Trichloro-2,2,3,3-
C3HF4Cl3
422-51-5




tetrafluoropropane


HCFC
R-233cc
1,1,1-Trichloro-2,2,3-
C3H2F3Cl3
131211-71-7




trifluoropropane


HCFC
R-122b
1,1,1-Trichloro-2,2-difluoroethane
C2HF2Cl3
354-12-1


HCFC
R-131b
1,1,1-Trichloro-2-fluoroethane
C2H2FCl3
2366-36-1


HCFC
R-121
1,1,2,2-Tetrachloro-1-fluoroethane
C2HFCl4
354-14-3


HCFC
R-122a
1,1,2-Trichloro-1,2-difluoroethane
C2HF2Cl3
354-15-4


HCFC
R-131a
1,1,2-Trichloro-1-fluoroethane
C2H2FCl3
811-95-0


HCFC
R-122
1,1,2-Trichloro-2,2-difluoroethane
C2HF2Cl3
354-21-2


HCFC
R-131
1,1,2-Trichloro-2-fluoroethane
C2H2FCl3
359-28-4


HCFC
R-223ca
1,1,3,3-Tetrachloro-1,2,2-
C3HF3Cl4
422-52-6




trifluoropropane


HCFC
R-232ca
1,1,3,3-Tetrachloro-2,2-
C3H2F2Cl4
1112-14-7




difluoropropane


HCFC
R-224cb
1,1,3-Trichloro-1,2,2,3-
C3HF4Cl3
422-53-7




tetrafluoropropane


HCFC
R-233cb
1,1,3-Trichloro-1,2,2-
C3H2F3Cl3
421-99-8




trifluoropropane


HCFC
R-233ca
1,1,3-Trichloro-2,2,3-
C3H2F3Cl3
131221-36-8




trifluoropropane


HCFC
R-225cc
1,1-Dichloro-1,2,2,3,3-
C3HF5Cl2
13474-88-9




pentafluoropropane


HCFC
R-234cd
1,1-Dichloro-1,2,2,3-
C3H2F4Cl2
70192-63-1




tetrafluoropropane


HCFC
R-123b
1,1-Dichloro-1,2,2-trifluoroethane
C2HF3Cl2
812-04-4


HCFC
R-243cc
1,1-Dichloro-1,2,2-
C3H3F3Cl2
7125-99-7




trifluoropropane


HCFC
R-225eb
1,1-Dichloro-1,2,3,3,3-
C3HF5Cl2
111512-56-2




pentafluoropropane


HCFC
R-132c
1,1-Dichloro-1,2-difluoroethane
C2H2F2Cl2
1842-05-3


HCFC
R-252ec
1,1-Dichloro-1,2-difluoropropane
C3H4F2Cl2


HCFC
R-234fb
1,1-Dichloro-1,3,3,3-
C3H2F4Cl2
64712-27-2




tetrafluoropropane


HCFC
R-141b
1,1-Dichloro-1-fluoroethane
C2H3FCl2
1717-00-6


HCFC
R-234cb
1,1-Dichloro-2,2,3,3-
C3H2F4Cl2
1/6/4071




tetrafluoropropane


HCFC
R-243cb
1,1-Dichloro-2,2,3-
C3H3F3Cl2
70192-70-0




trifluoropropane


HCFC
R-132a
1,1-Dichloro-2,2-difluoroethane
C2H2F2Cl2
471-43-2


HCFC
R-252cb
1,1-Dichloro-2,2-difluoropropane
C3H4F2Cl2
1112-01-2


HCFC
R-141a
1,1-Dichloro-2-fluoroethane
C2H3FCl2
430-53-5


HCFC
R-225bb
1,2-Dichloro-1,1,2,3,3-
C3HF5Cl2
422-44-6




pentafluoropropane


HCFC
R-234bc
1,2-Dichloro-1,1,2,3-
C3H2F4Cl2
149329-26-0




tetrafluoropropane


HCFC
R-123a
1,2-Dichloro-1,1,2-trifluoroethane
C2HF3Cl2
354-23-4


HCFC
R-225da
1,2-Dichloro-1,1,3,3,3-
C3HF5Cl2
431-86-7




pentafluoropropane


HCFC
R-132b
1,2-Dichloro-1,1-difluoroethane
C2H2F2Cl2
1649-08-7


HCFC
R-252dc
1,2-Dichloro-1,1-difluoropropane
C3H4F2Cl2


HCFC
R-234ba
1,2-Dichloro-1,2,3,3-
C3H2F4Cl2
425-94-5




tetrafluoropropane


HCFC
R-141
1,2-Dichloro-1-fluoroethane
C2H3FCl2
430-57-9


HCFC
R-261ba
1,2-Dichloro-2-fluoropropane
C3H5FCl2
420-97-3


HCFC
R-224ca
1,3,3-Trichloro-1,1,2,2-
C3HF4Cl3
422-54-8




tetrafluoropropane


HCFC
R-225cb
1,3-Dichloro-1,1,2,2,3-
C3HF5Cl2
507-55-1




pentafluoropropane


HCFC
R-234cc
1,3-Dichloro-1,1,2,2-
C3H2F4Cl2
422-00-5




tetrafluoropropane


HCFC
R-225ea
1,3-Dichloro-1,1,2,3,3-
C3HF5Cl2
136013-79-1




pentafluoropropane


HCFC
R-243ec
1,3-Dichloro-1,1,2-
C3H3F3Cl2
149329-27-1




trifluoropropane


HCFC
R-234fa
1,3-Dichloro-1,1,3,3-
C3H2F4Cl2
76140-39-1




tetrafluoropropane


HCFC
R-234ca
1,3-Dichloro-1,2,2,3-
C3H2F4Cl2
70341-81-0




tetrafluoropropane


HCFC
R-243ca
1,3-Dichloro-1,2,2-
C3H3F3Cl2
67406-68-2




trifluoropropane


HCFC
R-243ea
1,3-Dichloro-1,2,3-
C3H3F3Cl2
151771-08-3




trifluoropropane


HCFC
R-252ca
1,3-Dichloro-2,2-difluoropropane
C3H4F2Cl2
1112-36-3


HCFC
R-226cb
1-Chloro-1,1,2,2,3,3-
C3HF6Cl
422-55-9




hexafluoropropane


HCFC
R-235cc
1-Chloro-1,1,2,2,3-
C3H2F5Cl
679-99-2




pentafluoropropane


HCFC
R-124a
1-Chloro-1,1,2,2-tetrafluoroethane
C2HF4Cl
354-25-6


HCFC
R-244cc
1-Chloro-1,1,2,2-
C3H3F4Cl
421-75-0




tetrafluoropropane


HCFC
R-226ea
1-Chloro-1,1,2,3,3,3-
C3HF6Cl
359-58-0




hexafluoropropane


HCFC
R-244ec
1-Chloro-1,1,2,3-
C3H3F4Cl




tetrafluoropropane


HCFC
R-133b
1-Chloro-1,1,2-Trifluoroethane
C2H2F3Cl
421-04-5


HCFC
R-253ec
1-Chloro-1,1,2-trifluoropropane
C3H4F3Cl


HCFC
R-235fa
1-Chloro-1,1,3,3,3-
C3H2F5Cl
677-55-4




pentafluoropropane


HCFC
R-244fb
1-Chloro-1,1,3,3-
C3H3F4Cl
2730-64-5




tetrafluoropropane


HCFC
R-253fc
1-Chloro-1,1,3-trifluoropropane
C3H4F3Cl


HCFC
R-142b
1-Chloro-1,1-difluoroethane
C2H3F2Cl
75-68-3


HCFC
R-235ca
1-Chloro-1,2,2,3,3-
C3H2F5Cl
28103-66-4




pentafluoropropane


HCFC
R-244cb
1-Chloro-1,2,2,3-
C3H3F4Cl
67406-66-0




tetrafluoropropane


HCFC
R-133
1-Chloro-1,2,2-Trifluoroethane
C2H2F3Cl
431-07-2


HCFC
R-253cb
1-Chloro-1,2,2-trifluoropropane
C3H4F3Cl
70192-76-6


HCFC
R-253eb
1-Chloro-1,2,3-trifluoropropane
C3H4F3Cl


HCFC
R-142a
1-Chloro-1,2-difluoroethane
C2H3F2Cl
25497-29-4


HCFC
R-262fb
1-Chloro-1,3-difluoropropane
C3H5F2Cl


HCFC
R-151a
1-Chloro-1-fluoroethane
C2H4ClF
1615-75-4


HCFC
R-271fb
1-Chloro-1-fluoropropane
C3H6FCl


HCFC
R-133a
1-Chloro-2,2,2-Trifluoroethane
C2H2F3Cl
75-88-7


HCFC
R-253ca
1-Chloro-2,2,3-trifluoropropane
C3H4F3Cl
56758-54-4


HCFC
R-262ca
1-Chloro-2,2-difluoropropane
C3H5F2Cl
420-99-5


HCFC
R-225aa
2,2-Dichloro-1,1,1,3,3-
C3HF5Cl2
128903-21-9




pentafluoropropane


HCFC
R-234ab
2,2-Dichloro-1,1,1,3-
C3H2F4Cl2
149329-24-8




tetrafluoropropane


HCFC
R-123
2,2-Dichloro-1,1,1-trifluoroethane
C2HF3Cl2
306-83-2


HCFC
R-234aa
2,2-Dichloro-1,1,3,3-
C3H2F4Cl2
17705-30-5




tetrafluoropropane


HCFC
R-225ba
2,3-Dichloro-1,1,1,2,3-
C3HF5Cl2
422-48-0




pentafluoropropane


HCFC
R-234bb
2,3-Dichloro-1,1,1,2-
C3H2F4Cl2
149329-25-9




tetrafluoropropane


HCFC
R-234da
2,3-Dichloro-1,1,1,3-
C3H2F4Cl2
146916-90-7




tetrafluoropropane


HCFC
R-243da
2,3-Dichloro-1,1,1-
C3H3F3Cl2
338-75-0




trifluoropropane


HCFC
R-226ba
2-Chloro-1,1,1,2,3,3-
C3HF6Cl
51346-64-6




hexafluoropropane


HCFC
R-124
2-Chloro-1,1,1,2-tetrafluoroethane
C2HF4Cl
2837-89-0


HCFC
R-244bb
2-Chloro-1,1,1,2-
C3H3F4Cl
421-73-8




tetrafluoropropane


HCFC
R-226da
2-Chloro-1,1,1,3,3,3-
C3HF6Cl
431-87-8




hexafluoropropane


HCFC
R-235da
2-Chloro-1,1,1,3,3-
C3H2F5Cl
134251-06-2




pentafluoropropane


HCFC
R-244db
2-Chloro-1,1,1,3-
C3H3F4Cl
117970-90-8




tetrafluoropropane


HCFC
R-253bb
2-Chloro-1,1,2-trifluoropropane
C3H4F3Cl


HCFC
R-244da
2-Chloro-1,1,3,3-
C3H3F4Cl
19041-02-2




tetrafluoropropane


HCFC
R-244ba
2-Chloro-1,2,3,3-
C3H3F4Cl




tetrafluoropropane


HCFC
R-253ba
2-Chloro-1,2,3-trifluoropropane
C3H4F3Cl


HCFC
R-271d
2-Chloro-1-fluoropropane
C3H6FCl


HCFC
R-271b
2-Chloro-2-fluoropropane
C3H6FCl
420-44-0


HCFC
R-225ca
3,3-Dichloro-1,1,1,2,2-
C3HF5Cl2
422-56-0




pentafluoropropane


HCFC
R-226ca
3-Chloro-1,1,1,2,2,3-
C3HF6Cl
422-57-1




hexafluoropropane


HCFC
R-235cb
3-Chloro-1,1,1,2,3-
C3H2F5Cl
422-02-6




pentafluoropropane


HCFC
R-244eb
3-Chloro-1,1,1,2-
C3H3F4Cl




tetrafluoropropane


HCFC
R-244fa
3-Chloro-1,1,1,3-
C3H3F4Cl




tetrafluoropropane


HCFC
R-253fb
3-Chloro-1,1,1-trifluoropropane
C3H4F3Cl
460-35-5


HCFC
R-244ca
3-Chloro-1,1,2,2-
C3H3F4Cl
679-85-6




tetrafluoropropane


HCFC
R-244ea
3-Chloro-1,1,2,3-
C3H3F4Cl




tetrafluoropropane


HCFC
R-253ea
3-Chloro-1,1,2-trifluoropropane
C3H4F3Cl


HCFC
R-262fa
3-Chloro-1,1-difluoropropane
C3H5F2Cl


HCFC
R-253fa
3-Chloro-1,3,3-trifluoropropane
C3H4F3Cl


HCFC
R-142
Chlorodifluoroethane
C2H3F2Cl
25497-29-4


HCFC
R-22
Chlorodifluoromethane
CHClF2
75-45-6


HCFC
R-262
Chlorodifluoropropane
C3H5F2Cl
134190-53-7


HCFC
R-151
Chlorofluoroethane
C2H4ClF
110587-14-9


HCFC
R-31
Chlorofluoromethane
CH2FCl
593-70-4


HCFC
R-271
Chlorofluoropropane
C3H6FCl
134190-54-8


HCFC
R-226
Chlorohexafluoropropane
C3HF6Cl
134308-72-8


HCFC
R-235
Chloropentafluoropropane
C3H2F5Cl
134237-41-5


HCFC
R-244
Chlorotetrafluoropropane
C3H3F4Cl
134190-50-4


HCFC
R-253
Chlorotrifluoropropane
C3H4F3Cl
134237-44-8


HCFC
R-132
Dichlorodifluoroethane
C2H2F2Cl2
25915-78-0


HCFC
R-252
Dichlorodifluoropropane
C3H4F2Cl2
134190-52-6


HCFC
R-21
Dichlorofluoromethane
CHFCl2
75-43-4


HCFC
R-261
Dichlorofluoropropane
C3H5FCl2
134237-45-9


HCFC
R-225
Dichloropentafluoropropane
C3HF5Cl2
127564-92-5


HCFC
R-234
Dichlorotetrafluoropropane
C3H2F4Cl2
127564-83-4


HCFC
R-243
Dichlorotrifluoropropane
C3H3F3Cl2
134237-43-7


HCFC
R-222
Pentachlorodifluoropropane
C3HF2Cl5
134237-36-8


HCFC
R-231
Pentachlorofluoropropane
C3H2FCl5
134190-48-0


HCFC
R-500
R-/152a (73.8/26.2)
73.8% CCl2F2•26.2%
Carrene #7[2]





C2H4F2


HCFC
R-505
R-/31 (78/22)
78% CCl2F2•22%





CH2FCl


HCFC
R-408A
R-/143a/22 (7 ± 2/46 ± 1/47 ± 2)
7 ± 2% C2HF5•46 ±
FX-10[2][1]





1% C2H3F3•47 ±





2% CHClF2


HCFC
R-402B
R-/290/22 (38 ± 2/2 ± 1/60 ± 2)
38 ± 2% C2HF5•2 ±
HP-81[2][1]





1% C3H8•60 ±





2% CHClF2


HCFC
R-402A
R-/290/22 (60 ± 2/2 ± 1/38 ± 2)
60 ± 2% C2HF5•2 ±
HP-80[2][1]





1% C3H8•38 ±





2% CHClF2


HCFC
R-416A
R-a/124/600 (59 + .5,−1/39.5 + 1,−.5/
59 + .5,−1%
FRIGC (FR-)[2]




1.5 + 1,−.2)
C2H2F4•39.5 +





1,−.5%





C2HF4Cl•1.5 +





1,−.2%





C4H10


HCFC
R-420A
R-a/142b (88 + 1,−0/12 + 0,−1)
88 + 1,−0%
Choice





C2H2F4•12 + 0,−1%
Refrigerant[1]





C2H3F2Cl


HCFC
R-502
R-/115 (48.8/51.2)
48.8% CHClF2•51.2%





C2F5Cl


HCFC
R-501
R-/12 (75/25)
75% CHClF2•25%





CCl2F2


HCFC
R-409A
R-/124/142b (60 ± 2/25 ± 2/15 ± 1)
60 ± 2% CHClF2•25 ±
FX-56[2][1]





2% C2HF4Cl•15 ±





1%





C2H3F2Cl


HCFC
R-409B
R-/124/142b (65 ± 2/25 ± 2/10 ± 1)
65 ± 2% CHClF2•25 ±
FX-57[2]





2% C2HF4Cl•10 ±





1%





C2H3F2Cl


HCFC
R-414B
R-/124/600a/142b
50 ± 2% CHClF2•39 ±
Hot Shot,[2][1]




(50 ± 2/39 ± 2/1.5 ± .5/9.5 + .5,−1)
2% C2HF4Cl•1.5 ±
Kar Kool[2]





.5% C4H10•9.5 +





.5,−1%





C2H3F2Cl


HCFC
R-414A
R-/124/600a/142b
51 ± 2% CHClF2•28.5 ±
GHG-X4,[2]




(51 ± 2/28.5 ± 2/4 ± .5/16.5 + .5,−1)
2%
Autofrost,[2]





C2HF4Cl•4 ± .5%
Chill-It[2]





C4H10•16.5 + .5,−1%





C2H3F2Cl


HCFC
R-415B
R-/152a (25 ± 1/75 ± 1)
25 ± 1% CHClF2•75 ±





1% C2H4F2


HCFC
R-415A
R-/152a (82 ± 1/18 ± 1)
82 ± 1% CHClF2•18 ±





1% C2H4F2


HCFC
R-401C
R-/152a/124 (33 ± 2/15 + .5,−1.5/
33 ± 2% CHClF2•15 +
MP-52[1]




52 ± 1)
.5,−1.5%





C2H4F2•52 ± 1%





C2HF4Cl


HCFC
R-401A
R-/152a/124 (53 ± 2/13 + .5,−1.5/
53 ± 2% CHClF2•13 +
MP-39[2][1]




34 ± 1)
.5,−1.5%





C2H4F2•34 ± 1%





C2HF4Cl


HCFC
R-401B
R-/152a/124 (61 ± 2/11 + .5,−1.5/
61 ± 2% CHClF2•11 +
MP-66[2][1]




28 ± 1)
.5,−1.5%





C2H4F2•28 ± 1%





C2HF4Cl


HCFC
R-405A
R-/152a/142b/C318
45 ± 0% CHClF2•7 ±
GREENCOOL




(45 ± 0/7 ± 1/5.5 ± 1/42.5 ± 2)
1% C2H4F2•5.5 ±
G2015[2]





1%





C2H3F2Cl•42.5 ±





2% C4F8


HCFC
R-509[A]
R-/218 (44/56)
44% CHClF2•56%
Arcton TP5R2[2]





C3F8


HCFC
R-412A
R-/218/142b (70 ± 2/5 ± 2/25 ± 1)
70 ± 2% CHClF2•5 ±
Arcton TP5R[2]





2% C3F8•25 ±





1% C2H3F2Cl


HCFC
R-406A
R-/600a/142b (55 ± 2/4 ± 1/41 ± 0)
55 ± 2% CHClF2•4 ±
GHG[2][1]





1% C4H10•41 ±





0% C2H3F2Cl


HCFC
R-406B
R-/600a/142b (65 ± 2/4 ± 1/31 ± 0)
65 ± 2% CHClF2•4 ±
GHG-HP[2]





1% C4H10•31 ±





0% C2H3F2Cl


HCFC
R-503
R-/13 (40.1/59.9)
40.1% CHF3•59.9%





CClF3


HCFC
R-418A
R-0/22/152a (1.5 ± .5/96 ± 1/2.5 ± .5)
1.5 ± .5% C3H8•96 ±





1% CHClF2•2.5 ±





.5% C2H4F2


HCFC
R-403B
R-0/22/218 (5 + .2,−2/56 ± 2/39 ± 0)
5 + .2,−2% C3H8•56 ±
ISCEON 69-L[2]





2% CHClF2•39 ±





0% C3F8


HCFC
R-403A
R-0/22/218 (5 + .2,−2/75 ± 2/20 ± 0)
5 + .2,−2% C3H8•75 ±
ISCEON 69-S[2]





2% CHClF2•20 ±





0% C3F8


HCFC
R-506
R-/114 (55.1/44.9)
55.1% CH2FCl•44.9%





C2F4Cl2


HCFC
R-504
R-/115 (48.2/51.8)
48.2% CH2F2•51.8%





C2F5Cl


HCFC
R-232
Tetrachlorodifluoropropane
C3H2F2Cl4
134237-39-1


HCFC
R-241
Tetrachlorofluoropropane
C3H3FCl4
134190-49-1


HCFC
R-223
Tetrachlorotrifluoropropane
C3HF3Cl4
134237-37-9


HCFC
R-242
Trichlorodifluoropropane
C3H3F2Cl3
134237-42-6


HCFC
R-251
Trichlorofluoropropane
C3H4FCl3
134190-51-5


HCFC
R-224
Trichlorotetrafluoropropane
C3HF4Cl3
134237-38-0


HCFC
R-233
Trichlorotrifluoropropane
C3H2F3Cl3
134237-40-4


HCFO
R-1233zd
1-Chloro-3,3,3-trifluoropropene
C3H2ClF3
2730-43-0


HCFO
R-411A
R-0/22/152a (1.5 + 0,−1/87.5 + 2,−0/
1.5 + 0,−1% C3H6•87.5 +
GREENCOOL




11 + 0,−1)
2,−0%
G2018a[2]





CHClF2•11 + 0,−1%





C2H4F2


HCFO
R-411B
R-0/22/152a (3 + 0,−1/94 + 2,−0/
3 + 0,−1% C3H6•94 +
GREENCOOL




3 + 0,−1)
2,−0%
G2018b[2]





CHClF2•3 + 0,−1%





C2H4F2


HCFO
R-411C
R-0/22/152a (3 + 0,−1/95.5 + 2,−0/
3 + 0,−1% C3H6•95.5 +
GREENCOOL




1.5 + 0,−1)
2,−0%
G2018c[2]





CHClF2•1.5 + 0,−1%





C2H4F2


HCO
R-1140
Chloroethylene (vinyl chloride)
C2H3Cl
75-01-4


HCO
R-1130
cis-1,2-Dichloroethylene
C2H2Cl2
156-59-2


HCO
R-1120
Trichloroethylene (trielene)
C2HCl3
79-01-6


HFC
R-329ccb
1,1,1,2,2,3,3,4,4-
C4HF9
375-17-7




Nonafluorobutane


HFC
R-347ccd
1,1,1,2,2,3,3-Heptafluorobutane
C4H3F7
662-00-0


HFC
R-236cb
1,1,1,2,2,3-Hexafluoropropane
C3H2F6
677-56-5


HFC
R-227ea
1,1,1,2,3,3,3-Heptafluoropropane
C3HF7
431-89-0


HFC
R-236ea
1,1,1,2,3,3-Hexafluoropropane
C3H2F6
431-63-0


HFC
R-338eea
1,1,1,2,3,4,4,4-Octafluorobutane
C4H2F8
75995-72-1


HFC
R-245eb
1,1,1,2,3-Pentafluoropropane
C3H3F5
431-31-2


HFC
R-134a
1,1,1,2-Tetrafluoroethane
C2H2F4
811-97-2


HFC
R-236fa
1,1,1,3,3,3-Hexafluoropropane
C3H2F6
690-39-1


HFC
R-365mfc
1,1,1,3,3-Pentafluorobutane
C4H5F5
406-58-6


HFC
R-245fa
1,1,1,3,3-Pentafluoropropane
C3H3F5
460-73-1


HFC
R-143a
1,1,1-Trifluoroethane
C2H3F3
420-46-2


HFC
R-ca
1,1,2,2,3,3,3-Heptafluoropropane
C3HF7
2252-84-8


HFC
R-245ca
1,1,2,2,3-Pentafluoropropane
C3H3F5
679-86-7


HFC
R-134
1,1,2,2-Tetrafluoroethane
C2H2F4
359-35-3


HFC
R-254cb
1,1,2,2-Tetrafluoropropane
C3H4F4
40723-63-5


HFC
R-245ea
1,1,2,3,3-Pentafluoropropane
C3H3F5
24270-66-4


HFC
R-143
1,1,2-Trifluoroethane
C2H3F3
430-66-0


HFC
R-152a
1,1-Difluoroethane
C2H4F2
75-37-6


HFC
R-236me
1,2,2,2-Tetrafluoroethyl
C3H2F6O
57041-67-5




difluoromethyl ether


HFC
R-152
1,2-Difluoroethane
C2H4F2
624-72-6


HFC
R-E143a
2,2,2-Trifluoroethyl methyl ether
C3H5F3O
460-43-5


HFC
R-E134
Bis(difluoromethyl)ether
C2H2F4O
1691-17-4


HFC
R-32
Difluoromethane
CH2F2
75-10-5


HFC
R-245qc
Difluoromethyl 1,1,2-
C3H3F5O
69948-24-9




trifluoroethyl ether


HFC
R-245mf
Difluoromethyl 2,2,2-
C3H3F5O
1885-48-9




trifluoroethyl ether


HFC
R-272
Difluoropropane
C3H6F2


HFC
R-161
Fluoroethane
C2H5F
353-36-6


HFC
R-41
Fluoromethane
CH3F
593-53-3


HFC
R-281
Fluoropropane
C3H7F


HFC
R-FE-36
Hexafluoropropane
C3H2F6
359-58-0


HFC
R-254pc
Methyl 1,1,2,2-tetrafluoroethyl
C3H4F4O
425-88-7




ether


HFC
R-245mc
Methyl pentafluoroethyl ether
C3H3F5O
22410-44-2


HFC
R-143m
Methyl trifluoromethyl ether
C2H3F3O
421-14-7


HFC
R-E125
Pentafluorodimethyl ether
C2HF5O
3822-68-2


HFC
R-125
Pentafluoroethane
C2HF5
354-33-6


HFC
R-245cb
Pentafluoropropane
C3H3F5
1814-88-6


HFC
R-
Perfluoroisopropyl methyl ether
C4H3F7O
22052-84-2



347mmy


HFC
R-347mcc
Perfluoropropyl methyl ether
C4H3F7O
375-03-1


HFC
R-421A
R-/134a (58 ± 1/42 ± 1)
58 ± 1% C2HF5•42 ±
Choice





1% C2H2F4
R421A[1]


HFC
R-421B
R-/134a (85 ± 1/15 ± 1)
85 ± 1% C2HF5•15 ±
Choice 421B[1]





1% C2H2F4


HFC
R-417A
R-/134a/600
46.6 ± 1.1%
ISCEON 59,[2]




(46.6 ± 1.1/50 ± 1/3.4 + .1,−.4)
C2HF5•50 ± 1%
NU-22[2]





C2H2F4•3.4 + .1,−.4%





C4H10


HFC
R-417B
R-/134a/600
79 ± 1% C2HF5•18.3 ±




(79 ± 1/18.3 ± 1/2.7 + .1,−.5)
1% C2H2F4•2.7 +





.1,−.5%





C4H10


HFC
R-437A
R-/134a/600/601 (19.5 + .5,−1.8/
19.5 + .5,−1.8%




78.5 + 1.5,−.7/1.4 + .1,−.2/
C2HF5•78.5 +




.6 + .1,−.2)
1.5,−.7%





C2H2F4•1.4 + .1,−.2%





C4H10•.6 +





.1,−.2% C5H12


HFC
R-426A
R-/134a/600/601a
5.1 ± 1% C2HF5•93 ±
RS-24 (new




(5.1 ± 1/93 ± 1/1.3 + .1,−.2/.6 + .1,−.2)
1% C2H2F4•1.3 +
comp.)[1]





.1,−.2%





C4H10•.6 + .1,−.2%





C5H12


HFC
R-422B
R-/134a/600a (55 ± 1/42 ± 1/3 + .1,−.5)
55 ± 1% C2HF5•42 ±
ICOR XAC1[1]





1% C2H2F4•3 +





.1,−.5% C4H10


HFC
R-422D
R-/134a/600a (65.1 + .9,−1.1/
65.1 + .9,−1.1%
ISCEON




31.5 ± 1/3.4 + .1,−.4)
C2HF5•31.5 ± 1%
MO29[1]





C2H2F4•3.4 + .1,−.4%





C4H10


HFC
R-422C
R-/134a/600a (82 ± 1/15 ± 1/3 + .1,−.5)
82 ± 1% C2HF5•15 ±
ICOR XLT1[1]





1% C2H2F4•3 +





.1,−.5% C4H10


HFC
R-422A
R-/134a/600a
85.1 ± 1% C2HF5•11.5 ±
ISCEON 79[1]




(85.1 ± 1/11.5 ± 1/3.4 + .1,−.4)
1% C2H2F4•3.4 +





.1,−.4%





C4H10


HFC
R-424A
R-/134a/600a/600/601a
50.5 ± 1% C2HF5•47 ±
RS-44 (new




(50.5 ± 1/47 ± 1/.9 + .1,−.2/
1% C2H2F4•1.9 +
comp.)[1]




1 + .1,+.2/.6 + .1,−.2)
.3,−.1%





C4H10•.6 + .1,−.2%





C5H12


HFC
R-419A
R-/134a/E170 (77 ± 1/19 ± 1/4 ± 1)
77 ± 1% C2HF5•19 ±





1% C2H2F4•4 ±





1% C2H6O


HFC
R-507[A]
R-/143a (50/50)
50% C2HF5•50%
AZ-50[2][1]





C2H3F3


HFC
R-404A
R-/143a/134a (44 ± 2/52 ± 1/4 ± 2)
44 ± 2% C2HF5•52 ±
HP-62,[2][1] FX-





1% C2H3F3•4 ±
70[2][1]





2% C2H2F4


HFC
R-434A
R-/143a/134a/600a
63.2 ± 1% C2HF5•18 ±
RS-45[1]




(63.2 ± 1/18 ± 1/16 ± 1/2.8 + .1,−.2)
1% C2H3F3•16 ±





1% C2H2F4•2.8 +





.1,−.2%





C4H10


HFC
R-428A
R-/143a/290/600a
77.5 ± 1% C2HF5•20 ±
RS-52[1]




(77.5 ± 1/20 ± 1/.6 + .1,−.2/1.9 + .1,−.2)
1% C2H3F3•.6 +





.1,−.2% C3H8•1.9 +





.1,−.2%





C4H10


HFC
R-423A
R-a/227ea (52.5 ± 1/47.5 ± 1)
52.5 ± 1% C2H2F4•47.5 ±





1% C3HF7


HFC
R-430A
R-a/600a (76 ± 1/24 ± 1)
76 ± 1% C2H4F2•24 ±





1% C4H10


HFC
R-413A
R-/134a/600a (9 ± 1/88 ± 2/3 + 0,−1)
9 ± 1% C3F8•88 ±
ISCEON 49[2]





2% C2H2F4•3 +





0,−1% C4H10


HFC
R-508[A]
R-/116 (39/61)
39% CHF3•61%
Klea 5R3[2][1]





C2F6


HFC
R-508B
R-/116 (46/54)
46% CHF3•54%
Suva 95[2][1]





C2F6


HFC
R-440A
R-0/134a/152a
.6 ± .1% C3H8•1.6 ±




(.6 ± .1/1.6 ± .6/97.8 ± .5)
.6% C2H2F4•97.8 ±





.5%





C2H4F2


HFC
R-431A
R-0/152a (71 ± 1/29 ± 1)
71 ± 1% C3H8•29 ±





1% C2H4F2


HFC
R-410B
R-/125 (45 ± 1/55 ± 1)
45 ± 1% CH2F2•55 ±
AC9100[1]





1% C2HF5


HFC
R-410A
R-/125 (50 + .5,−1.5/50 + 1.5,−.5)
50 + .5,−1.5%
AZ-20,[2]





CH2F2•50 + 1.5,−.5%
Puron,[2] Suva





C2HF5
9100[2]


HFC
R-407B
R-/125/134a (10 ± 2/70 ± 2/20 ± 2)
10 ± 2% CH2F2•70 ±
Klea 61[2]





2% C2HF5•20 ±





2% C2H2F4


HFC
R-407D
R-/125/134a (15 ± 2/15 ± 2/70 ± 2)
15 ± 2% CH2F2•15 ±





2% C2HF5•70 ±





2% C2H2F4


HFC
R-407A
R-/125/134a (20 ± 2/40 ± 2/40 ± 2)
20 ± 2% CH2F2•40 ±
Klea 60[2][1]





2% C2HF5•40 ±





2% C2H2F4


HFC
R-407C
R-/125/134a (23 ± 2/25 ± 2/52 ± 2)
23 ± 2% CH2F2•25 ±
Klea 66,[2]





2% C2HF5•52 ±
AC9000[1]





2% C2H2F4


HFC
R-407E
R-/125/134a (25 ± 2/15 ± 2/60 ± 2)
25 ± 2% CH2F2•15 ±





2% C2HF5•60 ±





2% C2H2F4


HFC
R-407F
R-/125/134a (30 ± 2/30 ± 2/40 ± 2)
30 ± 2% CH2F2•30 ±
Genetron





2% C2HF5•40 ±
Performax LT[1]





2% C2H2F4


HFC
R-438A
R-/125/134a/600/601a (8.5 + .5,−1.5/
8.5 + .5,−1.5%
KDD5,[1]




45 ± 1.5/44.2 ± 1.5/1.7 + .1,−.2/
CH2F2•45 ± 1.5%
ISCEON




.6 + .1,−.2)
C2HF5•44.2 ±
MO99[1]





1.5%





C2H2F4•1.7 + .1,−.2%





C4H10•.6 +





.1,−.2% C5H12


HFC
R-427A
R-/125/143a/134a
15 ± 2% CH2F2•25 ±
Forane 427A[1]




(15 ± 2/25 ± 2/10 ± 2/50 ± 2)
2% C2HF5•10 ±





2% C2H3F3•50 ±





2% C2H2F4


HFC
R-439A
R-/125/600a (50 ± 1/47 ± 1/3 ± .5)
50 ± 1% CH2F2•47 ±





1% C2HF5•3 ±





.5% C4H10


HFC
R-425A
R-/134a/227ea
18.5 ± .5% CH2F2•69.5 ±




(18.5 ± .5/69.5 ± .5/12 ± .5)
.5%





C2H2F4•12 ± .5%





C3HF7


HFC
R-435A
R-E170/152a (80 ± 1/20 ± 1)
80 ± 1% C2H6O•20 ±





1% C2H4F2


HFC
R-429A
R-E170/152a/600a
60 ± 1% C2H6O•10 ±




(60 ± 1/10 ± 1/30 ± 1)
1% C2H4F2•30 ±





1% C4H10


HFC
R-23
Trifluoromethane (Fluoroform)
CHF3
75-46-7


HFC
R-227ca2
Trifluoromethyl 1,1,2,2-
C3HF7O
2356-61-8




tetrafluoroethyl ether


HFC
R-227me
Trifluoromethyl 1,2,2,2-
C3HF7O
2356-62-9




tetrafluoroethyl ether


HFC
R-263
Trifluoropropane
C3H5F3


HFO
R-1132a
1,1-Difluoroethylene
C2H2F2
75-38-7


HFO
R-1234ze
1,3,3,3-Tetrafluoropropene
C3H2F4
1645-83-6


HFO
R-1234yf
2,3,3,3-Tetrafluoropropene
C3H2F4
754-12-1


HFO
R-1141
Fluoroethylene (vinyl fluoride)
C2H3F
75-02-5


PCC
R-10
Carbon tetrachloride
CCl4
56-23-5




(Tetrachloromethane)


PCC
R-110
Hexachloroethane
C2Cl6
67-72-1






[1]Composition of Refrigerant Blends, www.epa.gov/ozone/snap/refrigerants/refblend.html




[2]Andy's HVAC/R Web Page, users.isp.com/aschoen/refchart.pdf






Claims
  • 1. A kit for retrofitting a refrigeration system from an HCFC refrigerant mixed with a compressor lubricant consisting of a mineral oil or alkyl benzene lubricant, to an HFC refrigerant compatible with a polyol ester lubricant, comprising: a U.S. Department of Transportation compliant refrigerant transport container; andan HFC refrigerant mixed with a compatible hygroscopic polyol ester compressor lubricant, in an amount of 5-20% by weight of the HFC refrigerant, within the U.S. Department of Transportation compliant transport container.
  • 2. The kit according to claim 1, wherein the HFC refrigerant comprises a blend of difluoromethane (R-32), pentafluoroethane (R-125), and 1,1,1,2-tetrafluoroethane (R-134a).
  • 3. The kit according to claim 1, wherein the HFC comprises R-407C.
  • 4. The kit according to claim 1, wherein the compatible hygroscopic polyol ester compressor lubricant is present in an amount of 8% by weight of the HFC refrigerant.
  • 5. The kit according to claim 1, wherein the compatible hygroscopic polyol ester compressor lubricant is present in an amount of 5-15% by weight of the HFC refrigerant.
  • 6. The kit according to claim 1, wherein the U.S. Department of Transportation compliant refrigerant transport container is compliant at least one of DOT-39, DOT 3, DOT 3A, DOT 3AA, DOT 3AL, DOT 3B, DOT 3BN, DOT 3E, DOT 4B, DOT 4BA, DOT 4B240ET, DOT 4BW, DOT 4E, DOT 3AL1800; DOT 4D; DOT-3A1000; DOT-3A1200; DOT-3A150; DOT-3A1800; DOT-3A2000; DOT-3A225; DOT-3A240; DOT-3A2400; DOT-3A300; DOT-3A400; DOT-3A480; DOT-3A480X; DOT-3AA; DOT-3AA1000; DOT-3AA1200; DOT-3AA150; DOT-3AA1800; DOT-3AA2000; DOT-3AA225; DOT-3AA240; DOT-3AA2400; DOT-3AA300; DOT-3AA400; DOT-3AA480; DOT-3AAX1800; DOT-3AAX2000; DOT-3AAX2200; DOT-3AAX2400; DOT-3AL; DOT-3AL1000; DOT-3AL150; DOT-3AL1800; DOT-3AL2000; DOT-3AL225; DOT-3AL240; DOT-3AL2400; DOT-3AL400; DOT-3AL480; DOT-3AX1800; DOT-3AX2000; DOT-3AX2200; DOT-3AX2400; DOT-3B; DOT-3B150; DOT-3B1800; DOT-3B225; DOT-3B240; DOT-3B300; DOT-3B400; DOT-3BN400; DOT-3BN480; DOT-3E1800; DOT-3HT; DOT-3HT2000; DOT-3T1800; DOT-3T2000; DOT-3T2200; DOT-3T2400; DOT-4A; DOT-4AA480; DOT-4B; DOT-4B150; DOT-4B150; DOT-4B225; DOT-4B240; DOT-4B240ET; DOT-4B300; DOT-4B400; DOT-4B480; DOT-4BA; DOT-4BA225; DOT-4BA240; DOT-4BA300; DOT-4BA400; DOT-4BW225; DOT-4BW240; DOT-4BW300; DOT-4BW400; DOT-4BW480; DOT-4DA; DOT-4DS; DOT-4E225; DOT-4E240; DOT-4L; and DOT-AAX2400.
  • 7. The kit according to claim 6, wherein the U.S. Department of Transportation compliant refrigerant transport container is compliant with DOT-39.
  • 8. A U.S. Department of Transportation compliant transport container containing a mixture of an HFC refrigerant mixed with a compatible polyol ester compressor lubricant, in an amount of 5-20% by weight of the HFC refrigerant.
  • 9. The U.S. Department of Transportation compliant transport container according to claim 8, compliant with at least one of: DOT-39, DOT 3, DOT 3A, DOT 3AA, DOT 3AL, DOT 3B, DOT 3BN, DOT 3E, DOT 4B, DOT 4BA, DOT 4B240ET, DOT 4BW, DOT 4E, DOT 3AL1800; DOT 4D; DOT-3A1000; DOT-3A1200; DOT-3A150; DOT-3A1800; DOT-3A2000; DOT-3A225; DOT-3A240; DOT-3A2400; DOT-3A300; DOT-3A400; DOT-3A480; DOT-3A480X; DOT-3AA; DOT-3AA1000; DOT-3AA1200; DOT-3AA150; DOT-3AA1800; DOT-3AA2000; DOT-3AA225; DOT-3AA240; DOT-3AA2400; DOT-3AA300; DOT-3AA400; DOT-3AA480; DOT-3AAX1800; DOT-3AAX2000; DOT-3AAX2200; DOT-3AAX2400; DOT-3AL; DOT-3AL1000; DOT-3AL150; DOT-3AL1800; DOT-3AL2000; DOT-3AL225; DOT-3AL240; DOT-3AL2400; DOT-3AL400; DOT-3AL480; DOT-3AX1800; DOT-3AX2000; DOT-3AX2200; DOT-3AX2400; DOT-3B; DOT-3B150; DOT-3B1800; DOT-3B225; DOT-3B240; DOT-3B300; DOT-3B400; DOT-3BN400; DOT-3BN480; DOT-3E1800; DOT-3HT; DOT-3HT2000; DOT-3T1800; DOT-3T2000; DOT-3T2200; DOT-3T2400; DOT-4A; DOT-4AA480; DOT-4B; DOT-4B150; DOT-4B150; DOT-4B225; DOT-4B240; DOT-4B240ET; DOT-4B300; DOT-4B400; DOT-4B480; DOT-4BA; DOT-4BA225; DOT-4BA240; DOT-4BA300; DOT-4BA400; DOT-4BW225; DOT-4BW240; DOT-4BW300; DOT-4BW400; DOT-4BW480; DOT-4DA; DOT-4DS; DOT-4E225; DOT-4E240; DOT-4L; and DOT-AAX2400;wherein the HFC refrigerant is selected from the group consisting of R-134a, R-404A, R-407A, R-407C, R-407F, R-410A, R-417A, R-417B, R-422A, R-422B, R-422C, R-422D, R-424A, R-427A, R-428A, R-434A, R-438A, R-442A, and RS07A; andthe compatible polyol ester compressor lubricant is present in an amount of between 5% and 15% by weight of the HFC refrigerant.
  • 10. A method for retrofitting a refrigeration system from an HCFC refrigerant mixed with a mineral oil or alkyl benzene lubricant to an HFC refrigerant, comprising: withdrawing all of the HCFC refrigerant from the refrigeration system and removing a portion of the mineral oil or alkyl benzene lubricant through a charge port of the refrigeration system, while leaving a portion of the mineral oil or alkyl benzene lubricant within the refrigeration system in an amount of at least 5% by weight of the HCFC refrigerant;providing a U.S. Department of Transportation compliant transport container containing an HFC refrigerant mixed with a compatible hygroscopic polyol ester compressor lubricant, in an amount of 5-20% by weight of the HFC refrigerant; andcharging the refrigeration system through the charge port with the HFC refrigerant mixed with the compatible hygroscopic polyol ester compressor lubricant, in the amount of 5-20% by weight of the HFC refrigerant.
  • 11. The method according to claim 10, wherein after charging the refrigeration system, the compatible hygroscopic polyol ester compressor lubricant is present in an amount of at least 10% by weight of the total weight of the compatible hygroscopic polyol ester compressor lubricant and the remaining mineral oil or alkyl benzene lubricant in the refrigeration system.
  • 12. The method according to claim 10, wherein the compatible hygroscopic polyol ester compressor lubricant is present in an amount of about 8% by weight of the HFC refrigerant.
  • 13. The method according to claim 10, wherein after charging the refrigeration system, the compatible hygroscopic polyol ester compressor lubricant is present in an amount of about 25% to 50% of the total weight of the compatible hygroscopic polyol ester compressor lubricant and the remaining mineral oil or alkyl benzene lubricant in the refrigeration system.
  • 14. The method according to claim 10, wherein after charging the refrigeration system, the compatible hygroscopic polyol ester compressor lubricant and the remaining mineral oil or alkyl benzene lubricant in the refrigeration system are present in an amount of 15% to 32% by weight of the HFC refrigerant.
  • 15. The method according to claim 10, wherein the remaining mineral oil or alkyl benzene lubricant in the refrigeration system is present in an amount of between 8% and 24% by weight of the HFC refrigerant.
  • 16. The method according to claim 10, wherein the HCFC refrigerant comprises R-22.
  • 17. The method according to claim 10, wherein the HFC refrigerant comprises difluoromethane (R-32), pentafluoroethane (R-125), and 1,1,1,2-tetrafluoroethane (R-134a).
  • 18. The method according to claim 10, wherein the compatible hygroscopic polyol ester compressor lubricant and the remaining mineral oil or alkyl benzene lubricant in the refrigeration system are present in an amount of about 15% to 25% by weight of the HFC refrigerant.
  • 19. The method according to claim 10, wherein the HFC refrigerant is selected from the group consisting of R-134a, R-404A, R-407A, R-407C, R-407F, R-410A, R-417A, R-417B, R-422A, R-422B, R-422C, R-422D, R-424A, R-427A, R-428A, R-434A, R-438A, R-442A, and RS07A.
  • 20. The method according to claim 10, wherein the portion of the mineral oil or alkyl benzene lubricant left within the refrigeration system is at least 8% by weight of the HCFC refrigerant.
CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a Continuation of U.S. patent application Ser. No. 14/877,609, filed Oct. 7, 2015, now U.S. Pat. No. 9,435,575, issued Sep. 6, 2016, which is a Continuation of U.S. patent application Ser. No. 14/744,776, filed Jun. 19, 2015, now pending, and is a 35 U.S.C. § 371 national stage filing of PCT/US15/37689, filed Jun. 25, 2015, now pending, which each claim benefit of priority from U.S. Provisional Patent Application No. 62/032,129, filed Aug. 1, 2014 and from U.S. Provisional Patent Application No. 62/017,530, filed Jun. 26, 2014, the entirety of which are expressly incorporated herein by reference

US Referenced Citations (4)
Number Name Date Kind
8205462 Zugibe Jun 2012 B1
20050127321 Fagan Jun 2005 A1
20080111100 Thomas May 2008 A1
20120145199 Jernigan Jun 2012 A1
Related Publications (1)
Number Date Country
20170131009 A1 May 2017 US
Provisional Applications (2)
Number Date Country
62032129 Aug 2014 US
62017530 Jun 2014 US
Continuations (2)
Number Date Country
Parent 14877609 Oct 2015 US
Child 15255826 US
Parent 14744776 Jun 2015 US
Child 14877609 US