The present application is a 35 U.S.C. 371 National Application of PCT/EP2012/065688 filed Aug. 10, 2012, which claims priority to German Patent Application No. 10 2011 111 046.5, filed Aug. 24, 2011, and National Application No. PCT/EP2011/068784, filed Oct. 26, 2011, and German Patent Application No. 10 2012 106 094.0, filed Jul. 6, 2012 the entire contents of which are incorporated entirely herein by reference.
The invention relates to a system consisting of several different types of similar cartridges and several different types of similar mixers that can be connected with such. Thereby, the cartridges are preferably designed as double cartridges having two containers that are connected with each other respectively having an outlet opening or an outlet connector. Thereby, the containers can be positioned behind each other, next to each other (for example, parallel) or stacked (tube-in-tube). The mixers are respectively provided with two inlet openings or inlet connectors that can be coupled to the outlet openings or outlet connectors of the cartridges. Thereby, the system includes at least two types of cartridges that have a different volume ratio of their containers.
Similar cartridges are cartridges that have an identical total volume regardless of the volume ratios of their containers. Frequently, similar cartridges can be used with the same delivery device. In the dental area it is customary, for example, to empty so-called large cartridges with a total fill amount of both containers combined of 380 ml, by means of a motor-driven delivery device. Such large cartridges are available in different types, for example, directly filled cartridges and cartridges filled with pouches, or cartridges in which the volume ratio or the cross sectional ratio of the containers varies. But all of these large cartridges are understood to be similar when they have the same total volume. Further, smaller cartridges with a total fill amount of, for example, 50 ml are also available, which can frequently be emptied using a manual pistol. These smaller cartridges are also considered to be similar, regardless of whether the volume ratio or cross sectional ratio of the containers is, for example, 1:1, 2:1, 4:1 or 10:1, to the extent they have the same total volume. With respect to the delivery devices, these smaller cartridges by volume are different to the extent that cartridges with a volume ratio or a cross sectional ratio of the containers of 1:1 and 2:1 can be actuated with a pistol, while cartridges with a volume ratio or a cross sectional ratio of the containers of 4:1 and 10:1 are actuated with a slightly different pistol with respect to the plunger distance.
Mixers are differentiated in the same way, for example, a distinction is made between dynamic mixers with a drivable mixing element, and static mixers with a mixing coil that is not driven. Dynamic mixers that are frequently used with large cartridges are thereby considered to be similar mixers, even though the cross sections of the mixing tubes can vary, or some dynamic mixers have a delay or reservoir chamber, while others do not. Static mixers that are frequently used with the smaller 50 ml cartridges are thereby also considered to be similar mixers regardless of the differences in length or cross section of the respective mixing tube, or regardless of the presence of a delay or reservoir chamber in the inlet section of the mixer, or regardless of the number of mixing elements.
A double cartridge with two containers and a mixing ratio by volume of its containers that is different from 1:1, and a suitable dynamic mixer are known from EP 1 943 012 B1. The mixer can be connected with the double cartridge by inserting an inlet connector of the mixer into the outlet connector of one container of the double cartridge, while the second inlet connector of the mixer is placed on an outlet connector of the smaller container of the double cartridge.
The diameters of the inlet and outlet connectors are of a different size corresponding to the volume ratio of the containers. In order to be able to place the mixers onto the double cartridge in the proper alignment, a coding nose is provided on the mixer that engages with a corresponding recess in the cartridge when the mixer is placed on the double cartridge properly aligned with the double cartridge, i.e. in such a way that the larger inlet connector of the mixer and the larger outlet connector of the cartridge, as well as the smaller inlet connector of the mixer and the smaller outlet connector of the cartridge can engage.
Furthermore, from EP 0 600 138 B1, a cartridge with a pertaining mixer is known, whereby at least one border is provided at the mixer that can be brought to engage with a corresponding groove at the neck of the cartridge connection. Alternatively, the mixer can receive a notch that serves to house a tappet at the cartridge connection. The storage cylinders known from the cartridge of EP 0 600 138 B1 can either have the same or different volumes or cross sections/geometries.
In known systems it is most often customary that each cartridge with a different volume ratio of the containers is individually associated with a mixer that is suitable for the cartridge with respect to the cross sections of the inlet and outlet openings. Sometimes, it is also possible to place a mixer onto two different cartridges with different volume ratios, whereby the correct association of the mixer suitable for a cartridge is frequently accomplished by a color marking at the cartridge and the mixer. Thus, for example, for a 50 ml 1:1 cartridge, there are several mixers with different lengths, diameters and mixing elements, the coding nose of which is identical, is positioned at the same position and has identical cross sections of the inlet channels and thus all fit onto a cartridge. On the other hand, for this 50 ml 1:1 cartridge, dental materials that are of different types (viscosity, material and kinetics) can therefore only be delivered and homogeneously mixed with a certain type of mixer (delivery force). According to prior art, this is ensured only by a color coding of the locking stopper on the cartridge in the delivery state, and by the corresponding mixers with the same color coding that have been released by dental manufactures. However, after several uses of the cartridge, another mixer that has not been released can inadvertently be placed on the cartridge, which can lead to bad mixing results and ultimately to an unsatisfactory result for the patient.
In contrast, it is the objective of the present invention to provide a system consisting of several cartridges and mixers that can be produced at a reduced manufacturing expense and simultaneously makes a defined association of a mixer that fits a cartridge possible.
According to the invention, this problem is solved by the features of Claim 1. Thereby, the invention is based on the idea that the size of the inlet openings or inlet connectors for each mixer type, and the size of the outlet openings or outlet connectors for each cartridge type are the same. As a result of the identical design of the inlet openings or inlet connectors and the outlet openings or outlet connectors, the interface between cartridge and mixer can be designed to be largely identical, as a result of which only minimal modifications of the manufacturing tools are required. Further, according to the invention it is provided that for the association of at least one mixer type with at least one cartridge type, each mixer type is equipped with a different cross section than other mixer types, has a guide protrusion projecting in axial direction of the mixer and that each type of cartridge is provided with an opening that has a different cross section from other types of cartridges for housing a guide protrusion of the mixer. As a result of the corresponding design of the cross sections of the guide protrusions and openings, it can be specifically defined according to the key/lock principle as to which mixer can be connected with which cartridge. In this way, mix-ups or using an unsuitable mixer with a cartridge is precluded.
The guide protrusion of the mixer that is provided according to the invention with the correspondingly designed opening of the cartridge thereby, in addition to the coding function known, for example, from EP 0 600 138 B1 or EP 1 943 012 B1 for aligning the mixer relative to the cartridge meets the function that only certain types of mixers with certain types of cartridges can be connected, even though the inlet openings or inlet connectors of the mixers and the outlet openings or outlet connectors of the cartridges would, as it were, permit a connection of any mixer type with any cartridge type. In other words, relative to the design of the interface between the cartridge and the mixer only the cross sections of the guide protrusions and the corresponding openings need to be modified so that a significantly lower manufacturing cost is incurred than in the respectively individual design of the interface for each type of mixer and each type of cartridge. In other words, the cross section ratios of containers that is customary for smaller 50 ml cartridges of, for example, 1:1, 1:2, 1:4, 1:10, can all be designed with an identical interface except for the cross section of the respective guide protrusions.
In the following, the present invention will be described by referring to the exemplary embodiment, according to which a guide protrusion is provided at the mixer, while the cartridge is provided with a correspondingly shaped opening for receiving the guide protrusion. Deviating from this, according to the invention additionally or as an alternative, a guide protrusion can be provided at the cartridge that engages with a correspondingly shaped opening of the mixer. The inlet openings or inlet connectors and the outlet openings or outlet connectors are thereby not viewed as guide protrusion or openings according to the invention. Rather, the guide protrusion is an additionally provided feature on the mixer or the cartridge.
For mounting a mixer to a cartridge, in addition to mere placement, coupling brackets, connecting nuts and bayonet closures are known. In contrast, in a system according to the present invention it is preferred when for mounting a mixer onto a cartridge, each cartridge type has an inner thread and each mixer type has an outer thread. The outer thread of each mixer type can thereby be screwed into the respective inner thread of each cartridge type. In other words, in addition to the interface for connecting the inlet openings or inlet connectors and the outlet openings or outlet connectors, the interface for attaching the mixer to the cartridge is essentially also identical in construction for all mixers and cartridges of the system. Thereby, it is especially preferred when at the cartridge, a ring surrounding the outlet openings or outlet connectors is provided that has an inner thread, while the mixer has a mixer housing that is respectively provided with an outer thread, which is freely rotatable relative to a cover or insert which has the inlet openings or inlet connectors of the mixer.
Preferably, each cartridge type can be connected with precisely one type of mixer and/or each mixer type can be connected only with one type of cartridge. In the former case, one mixer can be used, for example, for two different types of cartridges. In the latter case, for example, two different mixers can be placed on the same cartridge type. It is also possible according to the invention that the mixer and the cartridges are designed in such a way that a use of a mixer on a different cartridge type, or a cartridge with a different mixer type is precluded. Thus, it is also possible to associate precisely one mixer with precisely one cartridge.
The design of the inlet openings or inlet connectors according to the invention and of the outlet openings or outlet connectors having the same construction for all mixer types and for all cartridge types has the effect that the cross sections of the inlet openings or inlet connectors and the outlet openings or outlet connectors are adapted to the maximum volume penetration that is to be expected in the system. In particular, for volume ratios of the containers of the cartridge that are very different from 1:1, this can be perceived as being disadvantageous, as the flow resistance of the components is hereby very different. Especially in this case, it is preferred when in at least one outlet opening or at least one outlet connector of the cartridge, an element is provided that decreases the lumen. This can be, for example, an insert or an element that is formed integral with the cartridge, which decreases the cross section of the outlet opening or the outlet connector and/or functions as a restriction. This element that reduces the lumen is preferably located in such a way that it is provided outside of the actual contact area between mixer and cartridge, so that the placement of the mixer onto the cartridge is not affected thereby.
The guide protrusions of the mixer and/or the openings of the cartridges can be annular or polygonal in cross section according to a preferred embodiment. Alternatively or additionally, the guide protrusions of various types of mixers and/or the openings of various types of cartridges can be designed different in cross section and/or have differently positioned protrusions and/or recesses. Different from the previously cited examples, different designs of the cross sections of the guide protrusions or the openings are also possible to the extent an association of a certain mixer with a certain cartridge is thereby made possible.
The system according to the invention can have so-called dynamic mixers, i.e. mixers with a rotating drivable mixing element, or static mixers with a mixing element that is not drivable. It is also possible in principle, that the system according to the invention has dynamic mixers as well as static mixers. In addition to the differentiation between dynamic and static mixers, two types of mixers of the system can also be different thereby, that the mixing area provided in each mixer has a different diameter in different types of mixers. In this way, different viscosities of the materials that are to be processed can be accommodated, for example.
The mixers of the system according to the invention are preferably designed in such a way that their guide protrusions are at a distance from the inlet opening or inlet connectors, and at a distance from the outer thread. Neither the thread nor the attachment means nor the inlet openings or inlet connectors for connecting the mixer to the cartridge are thus suitable as means for associating a mixer with a cartridge type. Preferably, the respective guide protrusion is longer for this than the connectors, and is active prior to the engagement of the threads.
Regardless of the previously described features, in a connection between a mixer and a cartridge by means of a threaded connection it is advantageous when catch elements are respectively provided at the mixers and at the cartridges that detachably engage with each other when the thread of the mixer is screwed completely into the thread of a cartridge. In this way, an unintentional separation of the mixer from the cartridge is avoided. Simultaneously, a user receives a tactile and/or acoustic confirmation that the mixer is properly attached to the cartridge.
When a separating wall is provided between the inlet openings or inlet connectors of the mixer, it can additionally prevent that the mixer comes in contact with the cartridge in the event the mixer is positioned incorrectly (e.g. tilted). This avoids any carryover of material and cross contamination.
The separating wall and the guide protrusion of the mixer preferably protrude in axial direction over the inlet openings or inlet connectors so that these two elements additionally prevent that the inlet openings or inlet connectors of the mixer come in contact with the outlet openings or outlet connectors of the cartridge when improperly aligned. Thereby, the guide protrusion, as described above, can be provided with a (mechanical) coding, i.e. with a contour that is adapted to the contour of an opening of the cartridge in such a way that the mixer can only be connected with the cartridge in a specific alignment.
Preferably, the outlet openings or outlet connectors of the cartridge can be closed with a removable locking stopper. In the delivery state of the cartridge, the locking stopper can be connected with it and is then removed prior to the first use of the cartridge.
As the interface for connecting a mixer is essentially designed identical for similar cartridges, the outlet openings or outlet connectors of similar cartridges can be respectively locked with identical (identical construction) locking stoppers.
Hereby, even with respect to the locking stoppers, uniformity is achieved and thus cost savings.
According to a preferred embodiment, the locking stopper has two connectors that can be inserted into the outlet openings or outlet connectors of the cartridges and at least one catch element that can snap into the cartridges, which is connected with the connectors by an elastically deflectable torsion element in such a way that the connectors can be elastically twisted relative to the at least one catch element. The catch element is thereby preferably connectable with the inner thread of the cartridge and, in particular, is designed as a hook that engages behind the end of the thread in the direction of the circumference. The torsion element makes it possible that the part of the locking stopper that is provided with the at least one catch element is rotated relative to the part of the locking stopper that has the connector, in order to release the snap-lock.
According to an especially preferred embodiment, the engagement hook itself is supported—and/or at least a bar provided in the direction of the circumference adjacent to the engagement hook—by a thread of the cartridge in such a way that the locking stopper, upon a rotation of the at least one catch element, is lifted off the cartridge.
In the following, the invention is described in more detail with the aid of exemplary embodiments and by referring to the drawing. Thereby, the described and/or illustrated features by themselves form the subject matter of the invention regardless of their summary in the claims or their reference.
Schematically shown are:
a shows a lateral view of a cartridge of the system according to the invention.
b shows a lateral view of a further cartridge of the system according to the invention.
c shows the contour of an opening for a further cartridge of the system according to the invention.
d shows the contour of a further opening of a cartridge of the system according to the invention.
a shows a mixer that can be connected with a cartridge according to
b shows a mixer that can be connected with a cartridge according to
c shows a mixer that can be connected with the cartridge according to
a shows a lateral view of the mixer according to
b shows a cut-out of the connected mixer according to
a shows a mixer and a cartridge according to a further system according to the invention.
b shows a different mixer and a different cartridge of the system according to
a and 1b respectively show a double cartridge 1a or 1b, that consists of two connected containers 2, 3 and a connection section 4. A comparison of
Connection section 4 of the cartridges has an outlet connector 5 or 6 for each container 2 or 3 respectively. Outlet connectors 5, 6 can protrude from a circular plate 7 in the illustrated exemplary embodiment, and are additionally surrounded by a ring 8 that is provided with an inner thread 9. Further, a through hole is formed in plate 7, whereby opening 10a in
a through 2c respectively show different types of similar static mixers 11a, 11b, 11c having a housing and an insert rotatable relative to the housing. The housing that respectively defines a mixing area can be designed with different cross sections. On the outside of the housings, an outer thread 12 is provided respectively, which can be screwed into the inner thread 9 of the cartridges. The insert of the mixers respectively has inlet connectors that can be inserted into outlet connectors 5, 6 of the cartridges. Just like outlet connectors 5, 6 of the cartridges—regardless of the volume ratio of the containers—have the same cross section, inlet connectors of mixers 11a, 11b, 11 likewise have the same cross section.
Additionally, at the insert, a guide protrusion 13a, 13b, 13c is provided that extends parallel to the inlet connectors in the direction toward the cartridge. The guide protrusion thereby has a cross section that is adapted to the cross section of the openings in connection section 4 of the cartridges. Thus, the cross section of guide protrusion 13a is selected in such a way that it can be inserted into opening 10a of cartridge 1a, but not into opening 100b of cartridge 1b. In the same way, guide protrusion 13b of mixer 11b is designed in such a way that it can be inserted into opening 10b of cartridge 1b, but not into opening 10a of cartridge 1a. Guide protrusion 13c of mixer 11c, on the other hand, is designed in such a way that it can be inserted into opening 10a of cartridge 1a, as well as into opening 100b of cartridge 1b. Guide protrusions 13a and 13b are thus comparable with an individual key, and guide protrusion 13c with a master key.
A further detail of the mixers or cartridges can be seen in
a shows a dynamic mixer 20a with a cartridge 21a that is suitable for it. The design of cartridge 21a thereby corresponds essentially to the previously described cartridges 1a and 1b, whereby the connection section 4 of cartridge 21a is designed in such a way that instead of outlet connectors 5, 6 projecting over plate 7, only outlet openings 5, 6 are provided. Beyond that, between outlet openings 5, 6, a through hole is provided through which a drive shaft can be passed for driving the rotation of the mixing element of mixer 20a. Further, instead of the individual openings in plate 7, in
Correspondingly, mixer 20a is also provided with two, in cross section ring-segment-like guide protrusions 23, which extend parallel to inlet connectors 24 or 25. The fastening of mixer 20a to cartridge 21a is accomplished as described previously by first inserting guide protrusions 23 into corresponding openings 22 of cartridge 21a. As a result of screwing outer thread 12 of the mixer housing into inner thread 9 of ring 8 of cartridge 21a, mixer 20a is connected with cartridge 21a, whereby inlet connectors 24, 25 of mixer 20a also engage with outlet openings 5 or 6 of cartridge 21a.
In the embodiment according to
In
Regardless of the previously described features of the mixer and/or the cartridge, the invention also relates to a one-piece locking element that is shown in
The locking element can be secured in the collar (ring 8) by means of engagement hooks 28 that engage behind the threaded segments of inner thread 9 and thus interlock the locking element on the cartridge. To release the locking element, the sleeve with the knurling can be slightly rotated, whereby bar 29 deflects, as stoppers 27 at first continue to be stuck in outlet connectors 5 or 6. This deflection of bar 27 that acts as torsion element makes it possible that engagement hooks 27 can be disengaged from the threaded segments of inner thread 9, so that the locking element can be removed from the cartridge.
The locking stopper has a positioning latch (or a guide protrusion 23) that can be designed in such a way that after it is passed through a corresponding opening in the cartridge, is becomes visible to the user on the outside. This has the advantage of a visual control as to whether the locking stopper and/or the positioning latch has been inserted properly. The torsion element of the locking stopper can, as shown in
In
Plunger 100 that is shown in
For this, on the inner surface of vent 102, a surrounding protrusion 104 is formed that engages with a corresponding groove 105 in locking element 103 in order to interlock them. Protrusion 104 as well as groove 105 are provided with through holes respectively that can be brought into alignment in order to release a ventilation channel, or brought out of alignment in order to close the ventilation channel. The through hole thereby extends through perpendicular groove 105 that can be slightly deeper than the through hole so that protrusion 104 can securely lock the through hole.
To optimize the imperviousness of the plungers with screw cap (discharge of impression mass out of the closed ventilation valve under delivery conditions), the star-shaped ventilation slots 106 are designed conically tapered so that the total cross section surface is reduced to a fraction, for example, to 1/100 of the original cross section surface. In this way, the trapped air can continue to escape unimpeded upon locking the cartridge, but an entry of impression material into the ventilation valve is severely impeded.
These unfavorable constellations are avoided as the result of the interaction and the geometric design and configuration of guide protrusion, threads and separating wall 31, as is shown in
Number | Date | Country | Kind |
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10 2011 111 046 | Aug 2011 | DE | national |
10 2012 106 094 | Jul 2012 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/065688 | 8/10/2012 | WO | 00 | 2/21/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/026716 | 2/28/2013 | WO | A |
Number | Name | Date | Kind |
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4981241 | Keller | Jan 1991 | A |
5413253 | Simmen | May 1995 | A |
5458262 | Keller | Oct 1995 | A |
5918772 | Keller et al. | Jul 1999 | A |
7316330 | Muller et al. | Jan 2008 | B2 |
20100102088 | Keller | Apr 2010 | A1 |
20100200614 | Von Rotz et al. | Aug 2010 | A1 |
20100208544 | Wintergerste et al. | Aug 2010 | A1 |
Number | Date | Country |
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202006004738 | Jun 2006 | DE |
0600138 | Jun 1994 | EP |
1943012 | Jul 2008 | EP |
2004009249 | Jan 2004 | WO |
2009033832 | Mar 2009 | WO |
Entry |
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Form PCT/IB/338, Notification of Transmittal of Translation of the International Preliminary Report on Patentability, dated Feb. 27, 2014. |
Number | Date | Country | |
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20140197204 A1 | Jul 2014 | US |