The disclosure relates generally to dispensing multiple fluids with a system including a syringe.
Generally, it is well known to dispense multiple fluids from a syringe or other device. There are challenges and problems associated with filling multiple chambers of syringes with their respective fluids. For example, the fluids may be reactive such that interaction between the fluids before being dispensed would render the fluids unusable or cause the fluids to coagulate or cure such that dispensing the fluids from the syringe is impossible. Therefore, it is undesirable in many applications, such as with certain medical fluids and multi-part adhesives, to simply pour multiple fluids from a container into respective fluid chambers of a syringe, due to the risk of spillage, splashing, and other occurrences that would lead to undesired interaction between the fluids. Moreover, there may be situations where simply pouring multiple fluids into their respective fluid chambers is impossible. For example, the design of the syringe may be such that one or more of the chambers may not be accessible from the rear open end of the syringe. In that instance, the fluids may be drawn into respective chambers from separate containers, but the issues mentioned above still exist. Moreover, due to the dimensioning of the syringe or of the containers containing the fluids, it is typically not possible to simultaneously draw multiple fluids into fluid chambers of the syringe without the use of additional fluidic connectors, such as tubing. The use of extra equipment, however, introduces fluid mechanics issues and increases the risk of undesired and/or premature interaction of the fluids. There is therefore a need in the art to address these and other challenges in the art.
In an illustrative embodiment, the invention provides a system for dispensing first and second fluids including a syringe and a container. The syringe includes a first fluid chamber and a second fluid chamber. A first outlet communicates with the first fluid chamber and a second outlet communicates with the second fluid chamber. A transmission structure is provided and draws the first and second fluids into the first and second outlets and further into the first and second fluid chambers. The transmission structure is also used to dispense the first and second fluids from the first and second outlets. The container includes first and second compartments separated by at least one wall and is configured to store the first and second fluids. The first compartment includes a first port positioned to be fluidicly connected with the first outlet and the second compartment includes a second port positioned to be fluidicly connected with the second outlet.
The first outlet may extend along a first axis and the second outlet may extend along a second axis. The second axis is spaced from the first axis by a first distance, and the first and second ports are spaced apart by the first distance. A cannula assembly may be coupled with and fluidicly communicate with the first and second outlets. The cannula assembly includes a tip at a distal portion adapted to dispense the first and second fluids from the cannula assembly.
The first and second compartments may be configured to be releasably attached such that the container may be selectively assembled and disassembled. For example, the first and second containers may be coupled together with a snap fit. The volume of the first compartment may be greater than or equal to the volume of the first fluid chamber, and the volume of the second compartment may be greater than or equal to the volume of the second fluid chamber. At least one splash guard may be positioned between the first and second ports to prevent unintended mixing of the first and second fluids. At least one of the first or second ports may include a first open end communicating with an area outside of its respective compartment, a second open end communicating with its respective compartment, and a lumen therebetween. The second open end of at least one of the first or second ports may be substantially aligned with or adjacent to a deepest point of its respective first or second compartment. The lumen may extend along an axis that intersects a deepest point of its respective first or second compartment.
In another aspect, the invention provides a method of dispensing first and second fluids using a system including a syringe and a container. The syringe includes a first fluid chamber and a second fluid chamber, and the container includes first and second compartments respectively holding the first and second fluids. The method includes coupling the first chamber in fluid communication with the first compartment, and coupling the second chamber in fluid communication with the second compartment. The first fluid is drawn from the first compartment into the first chamber while the second fluid is drawn from the second compartment into the second chamber. The first and second chambers are decoupled from the first and second compartments, and the first and second fluids are simultaneously dispensed from the first and second chambers.
The method can include additional steps, such as releasably attaching the first and second compartments together prior to simultaneously drawing the first and second fluids. Releasably attaching the first and second compartments may include snap fitting the first and second compartments together. Drawing the first and second fluids from the first and second compartments can further include positioning a first open end of a first lumen at a deepest point of the first compartment, and positioning a second open end of a second lumen at a deepest point of the second compartment. Then, the first and second fluids are simultaneously drawn through the respective first and second lumens from the deepest points of the first and second compartments. Coupling the first and second chambers in fluid communication with the first and second compartments can further include coupling a first outlet of the syringe to a first port of the container extending along a first axis, and coupling a second outlet of the syringe to a second port of the container extending along a second axis.
These and other features of the various embodiments of this invention will become more readily apparent to those of ordinary skill upon review of the following detailed description of the illustrated embodiments taken in conjunction with the accompanying drawings.
The distal end 16 of the barrel 12 has first and second outlets 22, 24 extending therefrom. The first and second outlets 22, 24 are fluidicly connected to a cannula assembly 26. Specifically, the first outlet 22 is connected to a first tube 28 and the second outlet 24 is connected to a second tube 30 of the cannula assembly 26. In a preferred embodiment, a portion of the second outlet 24 extends radially from the first outlet 22 in order to provide ample space for the connection with the first and second tubes 28, 30 of the cannula assembly 26. The first and second tubes 28, 30 each include adaptors 32, 34 configured to accept the first and second outlets 22, 24 and provide a seal between the first and second outlets 22, 24 and the first and second tubes 28, 30, respectively. There are first and second lumens (not shown) within the first and second tubes 28, 30, respectively. At the proximal end 36 of the cannula assembly 26, the first and second tubes 28, 30 bifurcate in order to facilitate a connection with the first and second outlets 22, 24. More distally along the cannula assembly 26, the first and second tubes 28, 30 converge into a main cannula 38. Within the main cannula 38 the first and second fluids that are discharged from the first and second outlets 22, 24 remain separated in first and second lumens (not shown) within the main cannula 38. The first and second lumens are fluidicly connected with the first and second tubes 28, 30. When the transmission structure 18 is depressed distally, the first and second fluids are discharged from the first and second outlets 22, 24, into and through the first and second tubes 28, 30 and into the first and second lumens. The first and second fluids may be, for example, biomedical materials used in a medical procedure. The first and second fluids travel within the first and second lumens within the main cannula 38 until reaching the tip 39 at the distal end 37 of the cannula assembly 26, whereupon the first and second fluids are discharged from first and second apertures 40, 42 of the tip 39. Extending radially from the main cannula 38 is an additional tube 44 adapted to communicate with a gas source. In a preferred embodiment, the first aperture 40 is situated at least partially transverse to the second aperture 42, whereby the first and second fluids interact after being dispersed from the first and second apertures 40, 42. Preferably, an interaction between the first and second fluids creates a third material comprising the first and second fluids.
Due to the configuration of tube 44 and cannula assembly 26, the system is operative to dispense the first and second fluids from the first and second apertures 40, 42 by the aid of a pressurized gas. In a preferred embodiment, the first and second fluids are mixed in flight after being dispensed with the aid of a pressurized gas from the first and second apertures 40, 42. The mixture of the first and second fluids is deposited onto a biological substrate such as a portion of the human body.
First piston 48 has a contact surface 50 at a first end 54 for accepting the transmission structure 18. The contact surface 50 and the contacting portion 52 of the transmission structure 18 contacting the contact surface 50 may have complimentary shapes for efficiency and ergonomics purposes. The first piston 48 may have a hollow, generally cylindrically shaped body extending distally from the contact surface 50 for forming part of the first fluid chamber 46. The second end 56 of the first piston 48 is open and includes a contact surface 58 that engages with the second piston 60. More specifically, the second end 56 is bonded to the second piston 60 generally at the location of the second end 56, such as by welding.
The delivery tube 62 may be fixedly, concentrically disposed relative to and within the barrel 12. In a preferred embodiment, the delivery tube 62 is coupled with the tip adaptor 25, thereby preventing the movement of delivery tube 62. The delivery tube may be fixed within the tip adaptor according to methods known to persons skilled in the art, such as sonic welding or bonding using adhesives. However, the manner of coupling is not limited to these methods and may be done so in other manners known to persons skilled in the art. The delivery tube 62 may have first, second and third sections 62a, 62b, 62c having first, second and third diameters D1, D2 and D3, respectively. The third section 62c may have a tapered portion at or near the first outlet 22 to enable the third section 62c to engage with a downstream device such as a luer taper, tubing or a cannula assembly 26 (see
The first diameter D1 and the inner diameter 64 of first piston 48 may be substantially the same, thereby creating a seal between the first piston 48 and delivery tube 62. In order to create an effective seal, a first O-ring 66 may be disposed on the delivery tube 62. The seal created by the first O-ring 66 may prevent the first fluid from the first chamber 46 to leak into other parts of the barrel 12, such as the cavity 78 that forms as the first and second pistons 48, 60 move distally. See
In the unengaged or filled state as seen in
Cavity 78 increases in length as first and second pistons 48, 60 advance distally. Due to the sealed nature and configuration of the system, the cavity 78 has a natural tendency to develop a negative pressure, or become a vacuum space. To counteract the formation of a vacuum in cavity 78, a vent 79 is provided. In a preferred embodiment, vent 79 is configured as a channel along at least a portion of the length of the first piston 48, thereby preventing a vacuum from forming in cavity 78.
Lubricious coatings may need to be provided between and among components due to the seals provided by the O-rings 66, 68, 70, 72. For example, to allow the traversal of the first and second pistons 48, 60 within the barrel 12 and past or along the delivery tube 62, lubricious coatings may be provided on the O-rings themselves or on the components with which they come into contact. For the same purpose, a lubricious coating may be provided on the transmission structure 18 and/or the barrel 12 for the traversal of the transmission structure 18 within the barrel 12.
As shown in
In the embodiment shown in
Referring to
As shown, in one embodiment, second compartment 120 includes a male feature 122 that may be received into a female feature 124 on first compartment 118. Male feature 122 is able to be snap-fitted into or with female feature 124 to releasably attach first and second compartments 118, 120 to form an essentially unitary container. It will be appreciated that one or both of the first or second compartments 118, 120 may include such features that allow the selective assembly and disassembly of container 116 and the invention is not limited to the configuration shown. Alternatively, the container 116 may be manufactured as one unitary piece. Moreover, while the first compartment 118 is shown to be larger than the second compartment 120, the relative sizes and shapes of the first and second compartments 118, 120 are not so limited. For example, the shapes of the walls surrounding and defining each cavity 126, 128 are not limited to those shown.
The first compartment 118 includes a plurality of legs 130a-c. The second compartment 120 includes a plurality of legs 132a-c. Legs 130a-c, 132a-c provide support for the compartments 118, 120. Each set of legs 130a-c, 132a-c, respectively, are spaced angularly from one another. Legs 130a-b are essentially an extension of side wall 134. Similarly, legs 132a-b are essentially an extension of side wall 136. Depending on the shape of the compartments, legs 130a-c and/or legs 132a-c may be optional. For example, the compartments 118, 120 may include a rectilinear shape such that bottom portions thereof may lie flat against a support surface such that the supporting legs 130a-c, 132a-c are unnecessary.
The first compartment 118 includes a substantially planar first side wall 134, a second, generally curvilinear wall 138, and a top edge 140 thereby defining the first fluid receiving space therebetween, also referred to herein as first cavity 126. First cavity 126 is configured for receiving and holding fluids. A first port 142 extends from a point above the top edge and into the first cavity 126, and provides communication between the first cavity 126 and an area outside of the first cavity 126 so that fluids may be directed into first cavity 126. The first port 142 is supported by a flange 144 extending into the second cavity 128 from an inner portion 146 of side wall 134. The first port 142 includes a first open end 148 residing outside of the first cavity 126, a second open end 150 residing in the first cavity 126, and a lumen 152 between the first and second ends 148, 150.
Similarly, the second compartment 120 also includes a substantially planar first side wall 136, a second, generally curvilinear wall 154, and a top edge 156 thereby defining a second fluid receiving space therebetween, also referred to herein as second cavity 128. A second port 158 extends from a point above the top edge 156 into the second cavity 128 and provides communication between the second cavity 128 and an area outside of the second cavity 128 so that fluids may be directed into second cavity 128. The second port 158 is supported by a flange 160 (
In the embodiment shown, first and second cavities 126, 128 are advantageously shaped such that a cross-sectional shape of at least a portion of each is defined by an at least partially parabolic curve. Such a shape is advantageous in that, where an amount of fluid in either cavity 126, 128 is relatively low, the remaining amount of fluid will naturally collect in the deepest regions, i.e., point P1 and P2 of each cavity 126, 128, respectively (
A splash guard 174, 176 is provided on each of the first and second compartments 118, 120, respectively. Each splash guard 174, 176 is essentially an extension of a respective side wall 134, 136, but in alternative embodiments may be a separate component that can be selectively attachable and detachable from its respective compartment. As best shown in
The splash guards 174, 176 prevent unwanted mixing of the first and second fluids 112, 114 as the fluids are directed into or drawn from the first and second compartments 118, 120, respectively. The splash guards 174, 176 may guard against events such as one or both of the fluids 112, 114 splashing, being spilled or flowing across to the other compartment 118, 120 or any similar occurrence that may lead to unwanted mixing of the first and second fluids 112, 114. While each of the first and second compartments 118, 120 is shown to have a splash guard 174, 176, alternatively, only one, or neither, of the compartments may include a splash guard.
Referring specifically to
Regarding the container 116, first and second compartments 118, 120 are removably attached to one another. As shown, first and second outlets 22, 24 of syringe 10 extend along first and second axes 170, 172, respectively, which are spaced apart by first distance D. In order to facilitate easy connection between the ports 142, 158 and the outlets 22, 24 without additional parts, such as tubing or other structure used for fluidic connection, the first and second ports 142, 158 are positioned substantially coaxially with the first and second outlets 22, 24 when the first and second compartments 118, 120 are attached to each other. In other words, the first and second ports 142, 158 are also spaced apart by the first distance D. As shown, the reference points for measuring the first distance D are the centers of the first and second ports 142, 158, respectively, but it will be appreciated that the reference point(s) for measuring the first distance D with respect to the first and second outlets 22, 24 as well as the first and second ports 142, 158 may be different. The system 110 may be so designed that, regardless of the shape and size of each of the compartments 118, 120, the first and second ports 142, 158 may be positioned to be spaced apart by the first distance D when the first and second compartments 118, 120 are attached such that the syringe 10 and container 116 may be fluidicly connected as described herein. Of course, the first distance D is not so limited to the distance shown.
First cavity 126 of first compartment 118 is filled with first fluid 112 and second cavity 128 of second compartment 120 is filled with the second fluid 114. The compartments 118, 120 may arrive at the clinical site or other site of use pre-filled such that they are filled with their respective fluids at a site of manufacture or prior to the entering the clinical or other site. Alternatively, a clinician may fill one or both of the cavities 126, 128 with their respective fluids in the clinical environment. Moreover, the compartments 118, 120 may be coupled when they arrive at the clinical site or alternatively, may be coupled after the clinician chooses from a selection of first and second compartments 118, 120 having a desired ratio of volumes of first and second fluids 112, 114. The clinician's choice may depend on the desired ratios of first fluid 112 to second fluid 114, which also may depend on, among other things, the respective sizes of respective first and second fluid chambers 46, 47 of the syringe 10.
First outlet 22 of syringe or cartridge 10 is in fluidicly connected to first port 142 and second outlet 24 is fluidicly connected to second port 158. Once each port 142, 158 is in fluid communication with its respective outlet 22, 24 (
It will be appreciated that, generally, when drawing fluids into a syringe, drawing an amount of air into the one or more fluid chambers may be inevitable. Therefore, the drawings shown may be exaggerated in that no air is shown as being drawn into the first and second fluid chambers 46, 47 as the transmission structure 18 is moved proximally. However, it will be understood that the air introduced into the fluid chambers 46, 47 may be purged as understood in the art by, for example, inverting the syringe 10 and advancing the transmission structure 18 so as to purge the air from the syringe 10. Because the outlets 22, 24 are of different lengths, the fluid resistance in the second outlet 24 is greater than the first outlet 22. Without equalizing the fluid resistance of each outlet 22, 24, one of the chambers 46, 47 may be purged of air before the other and fluid may be dispensed in an unwanted manner. In this regard, the diameter of one or both of the outlets 22, 24 may be altered such that the fluid resistance of each outlet is identical. For example, a cross sectional dimension (i.e., diameter) of the longer second outlet 24 may be increased, or a cross-sectional dimension of the first outlet 22 may be decreased, so that the fluid resistance thereof equals the resistance of the other.
While the present invention has been illustrated by the description of one or more embodiments thereof, and while the embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method and illustrative examples shown and described. Accordingly, departures may be from such details without departing from the scope or spirit of the general inventive concept. What is claimed is:
This application is a continuation-in-part of U.S. patent application Ser. No. 13/777,507, filed on Feb. 26, 2013 (pending), which claims the priority of U.S. Provisional Patent Application Ser. No. 61/719,991, filed on Oct. 30, 2012 (expired), the disclosures of which are incorporated by reference herein.
Number | Date | Country | |
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61719991 | Oct 2012 | US |
Number | Date | Country | |
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Parent | 13777507 | Feb 2013 | US |
Child | 14134045 | US |