1. Field of Invention
The present disclosure relates in general to a system for imaging a core sample from a wellbore. More specifically, the present disclosure relates to a system for maintaining orientation and identification of a core sample while analyzing the core sample.
2. Description of Prior Art
Various techniques are currently in use for identifying the presence of hydrocarbons in subterranean formations. Some techniques employ devices that emit a signal from a seismic source, and receive reflections of the signal on surface. Others involve disposing logging devices downhole in a wellbore intersecting the subterranean formation, and interrogating the formation from within the wellbore. Example downhole exploration devices include seismic tools that can transmit and receive seismic signals, or ones that simply receive a seismic signal generated at surface. Other devices collect and sample fluid from within the formation or from within the wellbore. Nuclear tools are also employed that direct radiation into the formation, and receive radiation that scatters from the formation. Analyzing the scattered radiation can provide information about fluids residing in the formation adjacent the wellbore, the type of fluid, and information about other materials next to the wellbore, such as gravel pack.
Logging downhole also is sometimes done while the wellbore itself is being drilled. The logging devices are usually either integral with a drill bit used during drilling, or on a drill string that rotates the drill bit. The logging devices typically are either nuclear, seismic, can in some instances optical devices. In some instances, a core is taken from the wellbore and analyzed after being retrieved to the surface. Analyzing the core generally provides information about the porosity and/or permeability of the rock formation adjacent the wellbore. Cores are generally elongated cylindrical members and obtained with a coring tool having an open barrel for receiving and retaining the core sample.
Disclosed herein is an example of an automated system for handling core samples in and out of an imaging device. An example of a method of analyzing a core sample includes providing information on the core sample, retrieving the information provided on the core sample, and handling the core sample based on the step of retrieving the information provided on the core sample. The core sample can optionally be imaged, and while being maintained in a designated orientation based on the information retrieved from the core sample. The information retrieved from the core sample may be correlated with an image obtained by imaging the core sample. The core sample may optionally be moved to a designated location based on information obtained from the step of imaging the core sample. This example may further include analyzing the core sample at the designated location with one or more of a spectroscope, a laser, and combinations thereof. In an alternative, the information provided on the core sample can be a core identifier, vertical orientation of the core sample, slab side orientation of the core sample, and combinations thereof. The step of handling the core sample can involve using a core handling system with an articulated arm to insert the core sample into a core sample imaging device. The method may also include disposing the core sample at a staging area, and wherein the step of handling the core sample includes moving the core sample from the staging area to the core sample imaging device with the core handling system.
In another example method of analyzing a core sample, information is provided on the core sample, the information provided on the core sample is retrieved, the core sample is handled based on the step of retrieving the information provided on the core sample, the core sample is imaged while being maintained in a designated orientation based on the information retrieved from the core sample, and the information retrieved from the core sample is correlated with an image obtained by imaging the core sample. The method may further involve moving the core sample to a designated location based on information obtained from the step of imaging the core sample. In an embodiment, handling the core sample involves using a core handling system with an articulated arm to insert the core sample into a core sample imaging device. The method can further include disposing the core sample at a staging area, and wherein the step of handling the core sample involves moving the core sample from the staging area to the core sample imaging device with the core handling system.
Also disclosed herein is an example of a system for analyzing a core sample and which includes a mobile enclosure, a core sample imaging device within the mobile enclosure, a loading assembly that selectively receives the core sample, and a core handling system that selectively handles the core sample between the loading assembly and a staging area. The core handling system may include an articulated arm for manipulating the core sample. Alternatively, the core handling system may include a scanner that scans information provided on the core sample to identify the core sample. In one embodiment the core handling system maintains the core sample in a designated orientation based on information provided on the core sample. Information about the core sample may be listed on identification tags provided on the core sample. In this example, the information is made up of data that includes a core identifier, vertical orientation of the core sample, slab side orientation of the core sample, and combinations thereof. A controller may be included that is in communication with the core sample imaging device and the core handling system.
Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunctions with the accompanying drawings, in which:
While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term “about” includes, but is not necessarily limited to, +/−5% of the cited magnitude. In an embodiment, usage of the term “substantially” includes, but is not necessarily limited to, +/−5% of the cited magnitude.
It is to be further understood that the scope of the present disclosure is not limited, to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
Shown in a plan partial sectional view in
An elongate and cylindrical core sample 24 is shown axially inserted within scan system 18. Core sample 24 is disposed into scan system 18 through a loading assembly 26, which is shown coupled to one end of the scan system 18 and projecting through an opening in a side wall of handling trailer 14. In an example, core sample 24 is taken from a subterranean formation below system 10, and is retrieved via a wellbore 27 shown adjacent system 10. Thus the wellbore 27 intersects the subterranean formation. Embodiments exist where the system 10 is “onsite” in the field and where the distance between the wellbore 27 to system 10 can range from less than one hundred yards up to five miles, and any distance between. Accordingly, real time analysis while drilling the wellbore 27 can take place within the system 10. Feedback from the analysis can be used by the drilling operator to make adjustments or changes to the drilling operation.
A hatch assembly 28 is schematically illustrated which provides the coupling interface between trailers 12, 14 and includes sealing around the loading assembly 26. While in scan system 18, core sample 24 rests on a core carrier 30. In an example, core carrier 30 is fabricated from a material transparent to X-Rays, and can support the load of the core sample 24 with minimum deflection to maintain the resolution of a stationary scanner. Core carrier 30 is part of a manipulator system 31, which further includes a manipulator arm 32 that telescopingly moves along a manipulator base 34. As shown, an end of manipulator arm 32 distal from manipulator base 34 couples onto an end of core carrier 30, so that core carrier is basically cantilevered on an end of the manipulator arm 32. Manipulator arm 32 is shown in an extended position over manipulator base 34. Manipulator arm 32 axially moves with respect to manipulator base 34 via a motor 36 shown having a shaft 38 that couples to manipulator arm 32. In one example, motor 36 is a linear direct current motor. A gear (not shown) on an end of shaft 38 distal from motor 36 engages a gear rack 40 that is provided on manipulator arm 32. Accordingly, selectively operating motor 36 urges manipulator arm 32, core carrier 30 and core sample 24 in an axial direction with respect to scan source 20. Moving manipulator arm 32 into a retracted position onto manipulator base 34 positions the entire length of core sample 24 in scan system 18, so that all of core sample 24 may be analyzed by the scan system 18. In one example, the scan source 20 and scan receiver 22 orbit around the core sample 24 and so that when in combination of axial movement of core sample 24 within system 18, a helical scan is taken of core sample 24. Further optionally, motor 36, or additional motors not shown, may manipulate and selectively move manipulator arm vertically and/or laterally to thereby better position core sample 24 into a designated orientation and/or spatial position during the scanning process.
Further shown in
Referring now to
An example of the manipulator assembly within cabinet 19 is illustrated in perspective view in
Axial movement, as shown by the double headed arrow A, of core sample 24 is accomplished via motor 36. X, Y, and Z axes are illustrated to define an example coordinate system for the purposes of reference herein. While not limited to this coordinate system, the axes depict axial movement of any object, such as the core sample 24, to be along the Z axis, vertical movement to be along the Y axis, and lateral movement to be along the X axis. As indicated above, operation of motor 36 can move core sample 24 along all of these axes. Further shown in
Referring back to
Referring now back to
An optional controller 94 for controlling and/or monitoring operation of the core handling system 84 is shown in communication with the core handling system 84. In the example shown, controller 94 communicates with core handling system 84 via communication means 96 and communicates with scan system 18 via communication means 98. Communication means 96, 98 can be solid, such as signal lines and/or printed circuit boards, or can be wireless, such electromagnetic waves, radio waves, infrared waves and the like. In a non-limiting example of operation, controller 94 provides operational commands to core handling system 84 and/or scan system 18 to oversee handling of the core samples 24 between the staging area 85 and scan system 18. Examples exist where controller 94 receives communication from the core handling system 84 and/or scan system 18, where the communication can include information from the identification tag 92. Thus during scanning, information from the identification tag 92 can be integrated with information obtained during the scan so that orientation, location in the formation, and slab side orientation of the core sample 24. In an embodiment, core handling system 84 can be commanded to seek out and retrieve a specific one of the core samples 24, where the command can be initiated by an operator (not shown), or via controller 94. An advantage of this feature is when core samples 24 that were obtained from adjacent locations in the wellbore are to be scanned sequentially. Alternatively, the arm 86 can be equipped with a marking instrument (not shown) for marking or otherwise identifying a specific location on the core sample 24 for further analysis.
Using the information from the identification tag 92 about the core sample 24 in conjunction with the information obtained while scanning, a scan image 100 (
An advantage exists by maintaining knowledge of the orientation of the core sample 24. This enables proper correlation of the scanned information to the depth, orientation, gamma, and slab side orientation of the core sample 24. Thus meaningful information can be obtained about the formation from where the core sample 24 was taken. Based on the results of the scan, the core handling system 84 can strategically position the particular core sample 24 at a designated location in the work 42, or other area, so that additional analysis of the particular core sample 24 can be performed. Additional functions performed by the scanner 90 include inspecting each core sample 24 for contamination and integrity of the core sample 24.
The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. For example, in an embodiment, mounting and shock absorption hardware is provided for securing the components in the core analysis system 10 to maintain their integrity and alignment during transportation in the trailers. The gantry can include reinforced mounting for rotating elements and added adhesive for board mounted components, e.g. integrated circuitry, resistors, capacitors, and the like. A transport locking mechanism can be used to prevent sliding door movement when power is removed, and a locking mechanism can be used on all threaded fasteners. All circuit boards can be mechanically secured to reduce vibration and remove gravity loading on connectors. Relays can be secured to mounting sockets, and expansion loops can be added in all cables and hoses and secured to cabinet walls. High voltage cables can be cushioned, and service door fastening can be added to prevent load on interlock closure. Cooling tan mounting can be reinforced and cooler unit can be secured for shipment. Also, transformer can be set near high voltage generator by mounting to the floor of the cabinet. An advantage of this is a scanned image of the core sample 24 can be produced at a resolution of up to 200 microns. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present invention disclosed herein and the scope of the appended claims.
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