Patent Application
20050085941
The invention relates to a system for transferring products from an area for storing a stock of goods to an area where the products have to be delivered.
In small shop premises, refrigerators for drinks are often located at a relatively great distance from the customer service counter. This leads to a reduction in sales since the customers forget to buy the drinks and/or do not wish to leave the queue in order to return to the refrigerator. A solution to this problem is to place the refrigerators near the customer service counter. This is not always practical, since modern refrigerated cabinets consume a great deal of space and there is a limited amount of space around the customer service counter.
With the system according to the invention, the storage of chilled drinks can take place in the shop's storage premises, while only a limited number of products are located in the shop premises. This offers substantial space saving in small shop premises. The system according to the invention also provides the opportunity of delivering the products directly at the customer service counter in a unit which is small and compact due to the fact that it only has to store a limited number.
The object of the invention is to contribute to/achieve an automatic feeding of products from an area for storing stock to a delivery area, such as a customer service counter, located at a distance from the delivery area. The system will preferably be employed in a shop premises, a filling station or another suitable location where it is desirable to transport the product from one area to another.
The system comprises at least a storage unit, a product collector, a product rotator, a transport unit, a transfer unit, a charging unit and a track system that permits the transport unit to convey the products between these different units, where the transport unit is moved along the track system. The system also included a central control unit, which transmits signals between the various units in the system.
The storage unit employed in the system stores products and may also be responsible for chilling the products. Several storage units may be included in the system depending on the system's capacity and how many different types of product that have to be distributed in the system. In a preferred embodiment of the invention three storage units may constitute the system's storage capacity.
The products are delivered from the storage unit to a product collector through a delivery opening in the storage unit. The product collector further makes the product available to the transport unit and delivers it from the product collector to a product holder mounted on the transport unit.
The transport unit comprises product holders on which at least one product is placed, a propulsion unit, an energy storage unit for storing energy for driving the propulsion unit and a control unit for controlling the propulsion unit. The transport unit conveys the product along the track system from the product collector to the product rotator where the product's distinguishing mark such as, for example, a label is correctly positioned in relation to how the distinguishing mark is to be further displayed during transport in the transport unit along the track system until and/or when displayed in the transfer unit.
When the transport unit reaches the transfer unit, the product is moved from the transport unit in through a lead-in portion in the transfer unit. The product is conveyed in the transfer unit until it is dispensed to the customer or user at the transfer unit's delivery portion, for example at a customer service counter or the like. There is a difference in level preferably in the vertical direction between the transfer unit's lead in portion and the delivery portion, since the track system is mounted at ceiling height.
After delivering the product, the transport unit continues along the track system to the charging unit for charging the transport unit's energy storage unit. On completion of charging, the transport unit then continues to the storage unit in order to pick up products from the product collector for further transport to the transfer unit.
The track system is composed of modules, thus enabling the track system to be adapted to suit the individual premises in which it has to be employed. The individual module may be standardised units such as “straight” or “curved”. The module is composed of a rail module and a cover element. The rail module is mounted by being attached to a suspension at ceiling height, the rail element being clamped inside rubber profiles that are integrated in the suspension. The cover element is then mounted on the outside of the rail module. If the system is used in premises such as, e.g., a shop, the cover will protect the public in case the product should fall out of the product holder.
The system is equipped with a number of sensors that are mounted in or in connection with the various units.
Transport Unit
The transport unit/carriage for the product to be transported from the storage unit to the transfer unit comprises a body with guide elements for guiding it along a rail track, and a product holder, preferably mounted on the underside of the body. The guide elements may be sliding elements or rolling elements, for example wheels, balls, magnetic sliding devices or another device that offers little friction and a similar type of transport characteristics. The product holder is preferably attached to the underside of the transport unit at two points, thus making it rotatable about one point which is preferably the front point and releasably attached to the second, preferably the rear point. A projection on the product holder is designed so as to interact with a suspension device, e.g. such as a hook, on the transport unit, thus securing the product holder in the horizontal position during transport.
The product holder may also be attached to the transport unit by means of an intermediate piece which is preferably at least as long as the length of the product holder. The product holder is then attached to the intermediate piece at a fixed point, being rotatable about this point, and has a second attachment point that can be activated, e.g. by the influence of a physical obstacle along the transport unit's rail track. The intermediate piece is attached to the transport unit's body in a suitable manner. In a preferred embodiment the product is placed in a horizontal position in the product holder.
Other embodiments of the transport unit with the product holder where the product holder is in a different position relative to the transport unit may also be envisaged, where, e.g., the product holder is located above the transport unit.
The product holder is preferably provided with support elements for holding the product in place. The design of the product holder and the support elements will depend on the type of product that has to be transported. For transport of a cylindrical product the support elements may, e.g. be mounted on the product holder so as to form a cradle in which the product can rest.
The track system for the transport unit is preferably composed of a rail track. The rail track is preferably suspended in the ceiling in a space in such a manner that it is freely suspended in the space. The transport unit's guide elements preferably run on the top of the rail track with the transport unit body, the product holder and thereby the product suspended below the rail track.
The rail track may either be a continuous body or composed of several rail modules. A rail track made of rail modules provides flexibility and simplifies the adaptation of the system to suit different room sizes and shapes. The rail track may be fixed at several attachment points, e.g. by means of screwing. In a preferred embodiment the rail modules are partially clamped into a rubber profile in order to damp vibrations and simplify alignment of the trackway and the transport unit. In a preferred embodiment the rail track and the transport unit are enclosed by a cover extending along the entire rail track. The cover will preferably also be made of cover elements and be adapted to the rail suspension in such a manner that the cover elements can be clamped to the rail, thereby being secured without screwing, gluing or the like. In case a product should accidentally become detached from the product holder, it will thereby be caught by the cover and not represent a danger to people standing under the rail track. In the event of a power cut or if the rail track requires inspection, one or more cover elements can be taken down, thus providing access to the rail.
The transport unit is driven by a propulsion unit of a known per se type. This may, e.g., be an AC motor which is brushless, without gears, where the driving wheel is fixed to the top of the rail track along which the transport unit runs. A second set of guide elements may be provided below the driving wheels and run freely along the other side of the rail track. Alternatively, an extra set of guide elements may additionally or as a replacement extend at the side of the rail track.
The energy supply to the motor is preferably in the form of stored energy, such as, e.g., batteries or condensers mounted on the body of the transport unit. In a preferred embodiment condensers are employed that are designed to be capable of storing an amount of energy corresponding to the requirements of the transport unit in order to be able to complete a circuit of the system. The condensers are charged in a charging unit.
In a preferred embodiment the transport unit runs along a rail track. Two sets of guide elements extend on opposite sides of the rail track while the product is suspended under the rail track. The rail track may be provided with devices for supplying information to the transport unit concerning the presence, e.g. of bends and stations in the system. These devices may, e.g., be recessed magnets, antennae or light sources. The transport unit may then be provided with sensors for detection of the information, such as, e.g., a magnetic field in the rail track. In a preferred embodiment magnetic Hall effect sensors are used. A processor in the transport unit calculates the distance travelled between the information devices. This calculation may, e.g. be based on the number of revolutions of the motor between each time the transport unit receives a signal from an information device.
The transport unit has an integrated control unit which is partly self-programming. Before the transport unit is used in the system for the first time, the transport unit completes an initialisation circuit in the system. The transport unit is then run at reduced speed and distance information is stored in a memory device associated with the transport unit's processor. In connection with the distance information, other information is also stored associated with the distance information, such as the presence of a bend or a station in the system. The transport unit has pre-programmed information on how it should behave in connection with the events in the track, thereby providing a unique, specially adapted program for each track.
Charging Unit
The charging unit is an inductive unit comprising means for transmitting energy to the transport unit corresponding to at least the energy consumption required to transport the transport unit a desired distance. The charging unit may be designed to have room for several transport units at the same time, and in a preferred embodiment there is room to charge 3 transport units simultaneously. The charging unit is preferably connected to the power grid.
The energy transmission is performed inductively, by bringing a coil on the transport unit (secondary coil) close to a coil (primary coil) in the charging unit. The charging unit coil is impressed with an alternating current, and the magnetic field created causes current to be generated in the transport unit's coil. This current is used to charge an energy storage unit in the transport unit, preferably one or more condensers.
The transport unit is preferably equipped with a meter for measuring the energy storage unit's charge level, e.g. voltage over the condenser(s). When the storage unit is full, a signal can be transmitted to the charging unit in order to stop the charging. If the charge level drops below a fixed threshold level, a signal is transmitted in a similar manner in order to restart the charging. Since each transport unit will be able to be charged at each of the positions in the charging unit, the transport units will be able to be moved during the charging process, with the result that the charging is started at one position and completed at another position. This increases the system's capacity as space can be vacated and charging started without waiting for the charging of the transport unit in front to be completed. In a simpler embodiment the charging can be in progress all the time at all the spaces in the charging unit. A preferred embodiment employs a combination of these. In this embodiment the charge level is measured and when full charge is reached the charging circuit is short-circuited. An effect of this will be that the power in the charger becomes lower. A measurement of the charging power will thereby give an indication of when the charging is completed, and this can be used to give a feedback to the system.
Since the magnetic field created round a coil becomes weaker with increased distance to the coil (I/R in the far field), it is important to have accurate positioning of the coil in the transport unit relative to the coil in the charging unit. To obtain sufficient power, a positioning accuracy of the magnitude of 1 mm will be required. It may therefore be advantageous to employ a positioning device for positioning the transport units in the charging unit. In a preferred embodiment this positioning is accomplished by means of physical guide devices in or beside the rail tracks, e.g. in the form of a recess in which the wheels are positioned, or a barrier that is placed in the track and stops the transport unit. The positioning device may also comprise optical detectors in the transport unit, or a power indicator that measures transferred power and a regulating device that adjusts the position of the transport unit until maximum power is achieved.
In a preferred embodiment the charging unit also comprises means for transmitting signals to the transport units that are being charged. The signal transmission is preferably performed via the charging voltage, but may also be carried out by means of separate devices such as, e.g., electromagnets that are sensed by magnetic sensors via an optical link or the like. Via this signal transmission the transport unit receives a message regarding which transfer unit/which goal it should aim for and instructions to start running according to the program stored in the memory.
Storage Unit
The storage unit comprises at least one abutment portion, one delivery opening arranged in or in connection with the storage unit's abutment portion and at least one supporting device.
The products that have to be stored in the storage unit are placed in layers on the supporting device, with at least a part of the supporting device being arranged movably in the storage unit along the abutment portion. Both the supporting device and the abutment portion in the storage unit may be tilted. The longitudinal axis of the storage unit's abutment portion may be oriented at an angle that deviates relative to the vertical axis, and this angle may be, for example, approximately 0-20°, preferably 7-12°, with the result that the abutment portion slopes backwards and the products receive support in the height direction along the abutment portion. Furthermore, the supporting device may be tilted, thus forming an angle between the supporting device's surface where the products are placed, and a plane perpendicular to the abutment portion's longitudinal axis, where this angle may preferably be 30°.
An opening is also provided for delivery of products in or in connection with the storage unit's abutment portion preferably in the storage unit's upper part, the delivery opening being adapted to the product's size and shape. The products are stacked in layers on the supporting device and, on account of the supporting device's sloping position, their rolling direction will be towards the abutment portion. The inclination of the abutment portion provides a supporting function in the height direction for those products that are stored on the supporting device.
The storage unit may furthermore be equipped with coolants and possibly a structure for collecting liquid in case a product such as a bottle should begin to leak. This collecting structure is provided in a lower portion of the storage unit.
The storage unit's supporting device is arranged in such a manner that at least a part thereof can be moved relative to the storage unit's abutment portion in a vertical direction. The supporting device is positioned along the storage unit's abutment portion in such a manner that the top layer of products is at all times positioned for delivery through the delivery opening. The product is passed through the delivery opening for further transport in the system. After the product that is located nearest the discharge opening has been delivered through the discharge opening, the next product in the product row will be moved forward due to the inclination of the supporting device and the product's weight and positioned at the delivery opening. After the top row of the storage unit's stock has been removed by the entire product row being passed out through the delivery opening, the products are moved upwards by raising at least a part of the supporting device relative to the storage unit's abutment portion until the product row that is now located at the top is positioned for delivery at the delivery opening.
The supporting device may, for example, be composed of a surface, support bodies, a box-like structure, projecting structures or other elements suited for storage of products.
The storage unit's supporting device may be arranged at different angles depending on which product has to be delivered from the storage unit. When bottles have to be delivered in the system, for example, it has been found that an angle of approximately 30° between the supporting device's surface where the products are located and the normal plane of an axis extending parallel to the longitudinal direction of the abutment portion provides favourable conditions for delivery of products through the delivery opening.
Different types of devices may be employed in order to achieve movement of at least a part of the supporting device, for example a part of the supporting device may be moved along the rail system by means of springs, a lift system in the form of a wire arrangement with motor drive, toothed racks, a chain, a pulley system, etc.
In addition to adapting for delivery of different products, the storage unit's supporting device may be given several alternative designs utilising different principles when the storage unit has to be filled with new products. It is a condition for the design of the storage unit that it must be possible to fill a completely empty storage unit with products and to replenish a partly filled storage unit.
It will be possible to standardise the quantity of products that have to be filled in the storage unit. For example, a container or a box of a certain size may be employed, where the products are placed in the container and can easily be transferred ready-stacked to the supporting devices, thus permitting the storage unit to be filled up in a fast and efficient manner. This method of filling the storage unit will be particularly suitable for use in a second embodiment of the storage unit.
In a first embodiment of the storage unit it is composed of a depot which in addition to the abutment portion comprises two side portions that support the products to be placed in the depot. These side portions and the abutment portion together form a cavity. The depot may further be provided with a bottom portion and a ceiling portion, with possibly a third side portion, which together with the abutment portion and the two side portions encloses the cavity. This third side portion may be provided with a portion that can be opened and closed or may itself be opened and closed. The ability to open this third side portion is necessary in order to ensure access to the depot when it has to be filled with products. In the depot's cavity there is provided a supporting device in the form of a movable plate body, which is tilted relative to the depot. Furthermore, in the depot's abutment portion in the upper part of the depot there is provided a delivery opening for delivery of products.
In the depot's cavity the products that constitute the stock of the depot are stacked up in layers from a supporting device. In an alternative embodiment the depot cavity may be designed in such a manner that if the products are not symmetrical about both their central, vertical and horizontal axes, they are forced to be placed in the depot's cavity in the correct manner. This may be achieved, for example, by one or more of the side portions or the abutment portion in the depot's cavity having a groove or a shape corresponding to the product's external contour or at least the contours of one of the ends of the products, thus making it physically difficult to place a product in the wrong way in the depot's cavity.
According to this first embodiment of the storage unit the depot is arranged movably in a box structure. The box structure will be composed of at least three walls that form a cavity and may in addition be provided with a fourth wall or more walls if desirable. The fourth wall is arranged so that it can be opened or a door may be provided in the wall that permits access to the depot's cavity. This fourth wall or the opening formed here coincides substantially with the depot's open sides or at a portion that can be opened, thus permitting access to the depot's cavity. If desirable, the box structure may be equipped with a covering ceiling structure and possibly a bottom structure. Moreover, the box structure may be provided with an opening perhaps with a hatch that can be opened thus enabling the product collector to deliver the product to the transport unit's product holder.
The box structure with the depot may be located directly on a floor or may be placed some distance up from the floor.
The depot is moved vertically in the box structure's cavity by means of a lift system. In an upper position the delivery opening provided in the depot's abutment portion will be oriented in such a manner that products can be delivered from the depot. In the upper position, space is vacated under the depot either the box structure's cavity or under the box structure. This space may be employed, for example, for storing products. This is particularly advantageous if the system is to be used in small premises and it is desirable to have products accessible in order to fill the depot.
When the depot has to be filled or replenished with products, the depot with the supporting device are lowered to a lower position where the products constituting the depot's stock are stacked up in layers from the supporting device. The depot is then moved to the upper position in the box structure's cavity until the delivery opening is suitably positioned at the area where the product is to be delivered, preferably near the product collector. After the depot is placed in this upper position, the supporting device with the stock are raised in the depot's cavity until the top product layer is positioned at the delivery opening. After delivery of the last product in the top product layer through the delivery opening, the supporting device will be moved upwards in the depot's cavity in such a manner that the product layer which is now located at the top is positioned at the delivery opening.
After the last product has been discharged through the delivery opening, the supporting device is moved up over the delivery opening in the depot's abutment portion. This movement will cause the supporting device to transmit a signal via a sensor, which may be located in this upper portion of the depot's cavity over the delivery opening, to the effect that the depot is empty and requires filling. The supporting device will be lowered in the depot's cavity until it reaches the bottom of the depot, whereupon the whole depot is lowered to a lower position in the box structure's cavity where the depot can be filled by products being placed on the supporting device. The depot is then raised in the box structure's cavity so that the delivery opening is again positioned for delivery of products, whereupon the supporting device moves the upper product layer of the stock into position at the delivery opening.
In a simplified version of this first embodiment of the storage unit, a depot may be employed that is permanently mounted in the box structure's cavity, thus preventing the depot from being moved relative to the box structure. In this embodiment the depot is designed in such a manner that it is possible to gain access to the depot even though it is located in an upper position in the box structure's cavity. In this case the supporting device will be arranged movably in the depot, for example by means of the lift system. When products have to be filled or replenished, the supporting device is lowered right down to the bottom of the depot and the products are stacked up in layers up from the supporting device.
A disadvantage of these two aforementioned solutions is that replenishment of products in a depot that is not completely empty results in the new products being placed on top of the products already located in the depot. This is an unsatisfactory solution, particularly if the products are perishable, and in addition a filling procedure is chosen where new products are filled repeatedly before the depot is completely empty. In this case there is a risk that the products located right at the bottom will be extremely old before they are removed from the depot and transported in the system for delivery.
In the storage unit's second embodiment the storage unit comprises an abutment portion which is tilted so that the abutment portion's longitudinal axis is preferably oriented at an angle that deviates relative to the vertical axis, where this angle may, for example, be approximately 0-20°, preferably 7-12°, with the result that the abutment portion slopes backwards and the products are supported in the height direction.
Furthermore, a delivery opening is provided in or in connection with the abutment portion, preferably at the abutment portion's upper part. According to this second embodiment the supporting device is composed of a support device and a lifting device, both of which are attached to the abutment portion, where those products that constitute the stock are placed in layers on the support device with rolling direction towards the abutment portion, while the lifting device is used for feeding the products in the stock to the delivery opening. The lifting device and the support device may be inclined, thus forming an angle between the supporting device's surface/lifting device's surface where the products are located, and a plane perpendicular to the abutment portion's longitudinal axis, where this angle may preferably be 30°.
The storage unit according to the second embodiment of the invention may be provided with additional side portions, for example two, which extend normally on the abutment portion along the abutment portion's longitudinal direction, with the result that in addition to the support from the abutment portion, the products receive support at two of their lateral surfaces. If the products that have to be stored in the storage unit are bottles, the bottles are placed on the support and lifting devices in such a manner that their long side abuts against the abutment portion. The two supporting portions will ensure adequate support at the bottom and top of the bottles respectively. If the same storage unit that is employed for storage of bottles is also to be employed for storage of cans, for example mineral water cans, without making major constructional modifications in the storage unit, it may be necessary to equip the two extra side portions with inlays that compensate for the fact that the cans are shorter than the bottles.
The storage unit according to the second embodiment may be placed in a cold room in such a manner that the storage unit's delivery opening is positioned for delivery to a track system, which is located outside the cold room or passes through the cold room.
One or more storage units according to the second embodiment may be arranged in a box structure corresponding to that described for the first embodiment of the storage unit. Where the products stored in the storage unit have to be kept cooled it will be most advantageous for the storage unit to be closed both at the bottom and the top and at all the sides. One or more doors may be provided in the box structure which can be opened and closed, thus ensuring access to the storage unit, for example when products have to be placed on the supporting device. Furthermore, the box structure may be provided with an opening, which may be equipped with a hatch that can be opened, thus enabling the product collector to deliver the product to the transport unit's product holder.
The storage unit's abutment portion according to the second embodiment of the invention may be composed of a rail system, the support device and the lifting device being attached to the rail system. It will be possible to employ several different types of device in order to enable the lifting device to be moved relative to the abutment portion, for example springs, a wire arrangement with motor drive, toothed racks, a chain, etc.
Within the scope of the invention the abutment portion can be designed in alternative ways that permit movement of at least the lifting device along the abutment portion. In the following description of the invention the rail system is employed without this being considered limiting for the scope of the invention.
The support device will preferably be substantially stationary, but may also be arranged so as to be capable of being moved along the rail system. The lifting device is arranged to be movable to the same rail system. The support device and the lifting device are tilted so that the rolling direction of the products placed on the support and lifting devices is towards the storage unit's abutment portion, for example the rail system. The support devices may, for example, be designed as one or more projecting devices, such as a fork with two, three or more arms. The lifting devices, moreover, may also be composed of one or more projecting devices at the same angle as the support devices, for example in the form of a fork with two or more arms.
The lifting device is arranged to be rotatable relative to the rail system and can be rotated about its attachment to the rail system with the result that the lifting device is oriented parallel to the storage unit's abutment portion. The support device is adapted in such a manner that the lifting device can pass the support device both when the lifting device is unfolded and when it is folded. The lifting device may be attached to a plate body equipped with, for example, roller devices movably arranged in the rail system, for example along internal rails. In order to achieve displacement movement of the lifting device, it may be equipped with some kind of propulsion, for example motor drive, a wire system etc. Where the support device is designed with two fork arms, the lifting device can pass the support device in an unfolded state inside the support devices' two fork arms. If the support device is designed with three fork arms, the lifting device can pass the support device in an unfolded state, thus enabling the lifting device's two arms to pass in the spaces formed between the support devices' three arms. In a folded state the lifting device can pass the support device in the rail system inside the support devices' attachment point to the rail system. Depending on the number of arms in the lifting/support devices it will be possible to adapt these relative to one another in such a manner that they can pass one another.
In the storage unit according to this second embodiment, products in an initial position will be placed on the support device. The products will be transferred to the lifting device from the support device as the lifting device passes the support device. After this transfer of products, the support device will again be ready to receive new products for storing in the storage unit.
The lifting device conveys the products that have been transferred from the support device upwards along the rail system in such a manner that the product layer that is located at the top is positioned at the delivery opening, and the product in this layer that is located nearest the abutment portion is positioned for discharge through the delivery opening. The inclination of the lifting device ensures that the product is delivered through the delivery opening and that the next product in the product layer is then advanced to the delivery opening. When all the products in this product layer have been delivered through the delivery opening, the lifting device is moved upwards along the rail system in such a manner that the next product layer becomes accessible at the delivery opening. This procedure is repeated until all the products placed on the lifting device have been delivered.
After the last product in the product layer located at the bottom against the lifting device has been removed, the lifting device is folded in towards the storage unit's abutment portion. The lifting device can be moved down in this folded state past the support device where the lifting device is again unfolded into a position under the support device. The lifting device is then moved upwards along the rail system and will pass the support device in an unfolded state, for example by the support device being arranged so that the lifting device can pass inside the support device's two fork arms or in the spaces between the support device's three arms. As the lifting device passes the support device the products located on the support device will be transferred to the support on the lifting device, and the lifting device will continue to convey the products upwards along the rail system until the top product layer is located on a level with the delivery opening.
One of the advantages of this solution is that the support device and the lifting device act independently of each other and the feeding of products out through the delivery opening can therefore take place almost continuously, without long interruptions due to filling of the depot. The products are placed in the storage unit on the support device while products are being removed through the delivery openings from the lifting device. Furthermore, it will be possible to have several lifting and support devices in the same storage unit.
This solution will ensure that the product group that has been lying for the longest period in the storage unit will be delivered first. The above-mentioned drawbacks associated with the first embodiment of the storage unit will thereby be avoided, where those products located at the bottom of the stock of goods sometimes pass their expiry date since the stock is replenished before all the products have been removed from the depot. According to the second embodiment of the storage unit the new products that have to be filled in the storage unit are placed on the empty support device. Thus it is unnecessary for the lifting device to collect these new products before the last product delivered from the lifting device has been discharged through the delivery opening. It will therefore be possible to keep a check on the expiry date of the products stored in the storage unit. At the same time a more continuous delivery of products through the delivery opening will be achieved, since filling of the storage unit can be performed at the same time as products are being delivered.
In the alternative solutions for feeding products to a delivery opening as described above, sensors may be employed for registering when the products in the storage unit reach a predetermined minimum number. Instructions will then be given in the system that the storage unit must be filled with products. Sensors may also be provided at different heights according to requirements, for example in the depot cavity according to the first embodiment or at the abutment portion according to the first or the second embodiment, thus making it possible to register the location of the supporting device or the lifting device in the depot's cavity, or along the storage unit's abutment portion. For example, placing sensors at a certain distance from the delivery opening will permit the system to provide information that the storage unit should be filled when a specific number of products are left in the storage unit. Alternatively or in addition, sensors may be employed that are placed in the storage unit's topmost area near the delivery opening, these registering the passing of the supporting device and the lifting device respectively. On the basis of these registrations, information may be transmitted in the system that the depot is in the process of being emptied.
Information that the storage unit is in the process of being emptied or is empty can be transmitted to a central control unit, to another of the system's components or can be signalled by a light being illuminated on the outside of the storage unit/depot/box structure.
Where a lift system, such as a wire system is employed in connection with propulsion of the supporting device or the lifting device, the wire may be equipped with a sensor, which for example registers the number of revolutions of one of the control wheels that form part of the lift system. An embodiment of this kind of the storage unit will make it possible to predict when the storage unit has to be replenished since, on the basis of the number of revolutions of the control wheel, it can be calculated where the supporting device or the lifting device are located along the storage unit's abutment portion. It will thereby be possible to calculate how large a percentage of the products in the stock have been delivered from the storage unit.
Product Collector and Cooperation with the Storage Unit
At the delivery opening for each of the storage units included in the system there is provided a product collector. The products are delivered from the storage unit to a product collector through the storage unit's delivery opening. The product collector furthermore makes the product accessible to the transport unit and it is then delivered from the product collector to a product holder mounted on the transport unit.
The product collector comprises an upper portion which is designed in such a manner that it is suitable for receiving products discharged through the delivery opening. In a preferred embodiment of the invention this upper portion comprises two support surfaces which are tilted in such a manner that both the support surface slope in towards the middle of the product collector. Between the support surfaces the product collector may be provided with a groove or recess that is adapted so as to enable the transport unit's product holder to be brought into abutment in the groove. The product collector is further arranged so as to be capable of being passed between different positions, preferably in the vertical direction, the product collector being equipped with a feed device, such as a linear actuator, and perhaps also a motor.
In connection with the first embodiment of the delivery unit, the product collector is arranged at the storage unit's delivery opening in such a manner that the product collector is placed in the box structure's cavity between the storage unit's abutment portion and one wall of the box structure. According to this embodiment the storage unit's coolants will keep the product cooled in the product collector when the product is kept inside the box structure's cavity.
In connection with the second embodiment of the storage unit, where the storage unit also comprises a box structure, the product collector may be placed in the box structure's cavity between the storage unit's abutment portion and one wall of the box structure, in the same way as that described in connection with the first embodiment of the invention. Where the storage unit is placed inside a cold room, the product collector may be positioned at the storage unit's delivery opening inside the cold room, thus keeping the product cool while it is located in the product collector. If the product collector is placed outside the cold room, it will be necessary to provide elements around the product collector that ensure that the products are kept cooled.
The product collector cooperates with the storage unit by the product collector closing and opening the storage unit's delivery opening, thereby determining whether products are to be delivered to the product collector. In one position, for example an upper position, the product collector or possibly one of the product collector's side walls close off one the storage unit's delivery opening, thus preventing the product from being discharged through the delivery opening. In a second position, for example a lower position, the delivery opening is opened and on account of the inclination of the supporting device and the weight of the products, the products are discharged through the delivery opening and into abutment in the product collector.
In a preferred embodiment of the product collector, the upper portion is designed, for example, with two support surfaces that are facing each other and tilted so that both support surfaces slope in towards the middle of the product collector. On delivery through the delivery opening, the product will be brought into abutment against these support surfaces, thus being oriented on these support surfaces in the same position as that in which it will be located during transport by the transport unit in the system, for example in a horizontal position if the product is a bottle or a mineral water can.
After the product has been transferred from the storage unit to the product collector's support surfaces when the product collector is located in the lower position, the product collector can be moved upwards to an intermediate position where the product collector closes off the delivery opening. In this intermediate position the product collector is still located inside the storage unit's cold zone or alternatively a cover may be provided around the product which ensures that the product is kept cooled at least to the temperature it had when it was discharged through the delivery opening.
When the product is placed on the product collector's support surfaces, the transport unit's product holder, or preferably the product holder's contact surface which has a supporting function for the product to be transported in the product holder, is positioned under the product in the groove provided between the support surfaces. The product collector is then lowered and the product holder's contact surface provides support of the surface or surfaces of the product that are facing the product collector's support surfaces. The product is released from the product collector's support surfaces by means of the product collector's further movement downwards, thereby transferring the product to the product holder.
When a product is required from the storage unit concerned, the product collector may be moved, for example, to an upper position where the transport unit's product holder, or its contact surface can be inserted into the product collector's groove under the product. The product collector is then lowered, thus transferring the product to abutment in the transport unit's holder and it can be further lowered therefrom either to an intermediate position where the product collector continues to close off the delivery opening or to a lower position where a new product can be discharged through the delivery opening to abutment in the product collector.
In a preferred application the product collector is moved to the intermediate position after the product has been delivered to the product collector in a lower position. When the transport unit arrives at the storage unit concerned, the product collector is moved from the intermediate position to the upper position, thus enabling the transport unit's product holder to be positioned below the product in accordance with the above description, and the product to be delivered to the product holder by lowering of the product collector. Since the product collector is moved from the intermediate position to the upper position and not directly from the lower position to the upper position, the transport unit avoids an unnecessary wait and an efficient utilisation of the system is achieved.
The product collector may, for example, be equipped with a sensor, for example a switch, which registers whether a product has been placed in the product collector. When the product is removed from the product collector, on the basis of the registered sensor signals, the product collector will be moved to the lower position where a new product can be passed through the delivery opening to the product collector. Alternatively, the product collector may be equipped with a sensor which registers whether the transport unit's product holder is in position in the product collector's recess. If so, on the basis of these sensor signals, the product collector will be moved to a lower position and a new product will be discharged through the delivery opening. Before delivery of the product to the transport unit, the product collector may be retained in this lower position where the conditions are arranged so as to keep the product at an even, cooled temperature. Alternatively, the product collector with the product may be moved to an intermediate position, where the product holder closes off the delivery opening. This will lead to time saving in the system since the product collector will be able to move the product more quickly to the upper position for delivery. In both these cases the product's temperature will be kept at an even level by suitable means, either by means of the depot's own cooling system or by the use of a cover or the like.
After all the products in a product layer have been discharged through the storage unit's delivery opening to the product collector, the sensor mounted in the product collector will register that the product collector does not contain a product; i.e. products are not being transferred from the depot to the product collector. As a result of these registrations, the supporting device or the lifting device will pass a batch of products representing the entire or parts of the storage unit's stock upwards along the storage unit's abutment portion until the next product layer is positioned at the delivery opening and a product can be transferred to the product collector. Alternatively, the storage unit may be equipped with a sensor, such as a photocell, at the delivery opening which registers when the storage unit is empty.
The storage unit may be organised in such a manner that the supporting device according to the first embodiment and the lifting device according to the second embodiment respectively are moved right up to the top of the storage unit when the devices are emptied of products. A sensor mounted in the storage unit's upper portion will register the devices' position and inform the system that the stock is empty.
After delivery of the product from the product collector to the transport unit, the product with the transport unit continue in the system via units such as, for example, the product rotator until it reaches the transfer unit. The transport unit and the relevant storage unit receive information on which product has to be delivered to the transfer unit. The function of the transfer unit is to transfer the products to the area where the product has to be made accessible for dispensing to the consumer, for example a counter where customers are served. In addition the products stored in the transfer unit act as a buffer stock, since the size and shape of the transfer unit permit temporary storage of products. The transfer unit's capacity with regard to the number of products that can be stored in the transfer unit should be of such a size that it is possible to supply a queue of customers at the customer service counter with products without the need to supply new products from the storage unit. It will therefore be necessary to adapt the transfer unit's storage capacity to the anticipated shopping pattern in the shop premises depending on various factors such as type of shop, geographical location, etc.
The transport unit is connected to a track system that connects the system's various units and ensures the flow of products from the stock depot to the products' delivery area. The track system may preferably be mounted at ceiling height or at least in such a manner that there is a difference in level between the area where the product has to be dispensed to the user and the transport unit's product holder.
It has therefore been necessary to provide a transfer unit where a smooth and'safe transfer of products can be implemented between the area where the product is delivered from the transport unit's product holder and the area where the product has to be dispensed, for example to a customer, where account is taken of the fact that these two areas are displaced relative to each other in the vertical direction and/or the horizontal direction.
Product Rotator
The product rotator is a device that is intended to rotate a product until it assumes a desired position. The product rotator cooperates with the transport unit's product holder so that the further transport from the product rotator is conducted with the product in the desired position. This position may, e.g., be adapted so that the position assumed by the product when it is located in the transfer unit is such that important product information or the product name/label on the product is visible.
The product rotator comprises roller devices and a reading unit.
The roller devices will preferably be rollers, but may also be, e.g., balls or other devices suitable for rotating a product. The product is placed on the roller devices and rotated into the desired position.
The reading unit comprises means for obtaining information about the optical characteristic of the product and for processing and/or storing the information. Use is preferably made of photodiodes and photosensors, but imaging units may also be employed such as, e.g., a CCD chip or the like. The reading unit is preferably placed at the side of the roller devices at a height that enables it to read an area in the middle of the product when the latter is placed on the roller devices. It may, however, also be placed between the roller devices, or in another appropriate position.
In a preferred embodiment the reading unit comprises groups consisting of a light diode and three photodiodes, where the photodiodes are located slightly displaced relative to one another. The number of groups and number of diodes in each group may be adapted to suit the various products for which the unit has to be used. For products with simple patterns, it will be possible to employ fewer components and thereby fewer calculation steps and a shorter processing time. The light diodes transmit light towards the product. The surface of the product will be coated with a pattern, generally in several colours, where the different parts of the pattern/colours will have different reflectivity. The photodiodes register what proportion of the transmitted light is reflected back from the product, and on the basis thereof a reflection characteristic is created for this specific product. By arranging the groups of light diodes and photodiodes one after another, parallel to the product's longitudinal length, the same number of characteristics as number of groups will be obtained.
The reading unit has a memory unit, preferably an EEPROM, in which are located prestored characteristics of the different product types to be used in the system. These prestored characteristics may, e.g., have been previously measured by the product rotator or by another similar device, which may be slightly simpler in design. These prestored characteristics may also be received from external sources, e.g. via a diskette, a CD or the like, or via a network or other data transfer. The product rotator receives a message from a central control unit concerning which product type has to be rotated, e.g. in the form of a reference to the relevant stored characteristic, and compares the measured characteristics with the relevant prestored characteristic. The roller devices rotate the product a certain number of degrees, depending on the product pattern's complexity, preferably 360° for a product with a complex pattern, and register the characteristic by means of a specific number of measuring points through the rotation. The reading unit further comprises a processing device where each of these registered characteristics is compared with one or more of the prestored characteristics, and where the best correlation is obtained, the position of the product is assumed to be known. The system then calculates how many steps (corresponding to the measuring points) the product must be rotated in order to attain the desired position.
Alternatively, the read characteristic may be compared with all the prestored characteristics, thereby recognising which product is located in the product rotator, and avoiding the step of transmitting signals from the control unit to the product rotator. The positioning will thus be undertaken on the basis of the recognised product.
In a preferred embodiment the product rotator comprises an expulsion device. The expulsion device works, e.g., by one of the roller devices being in a fixed position while another can be tilted outwards. When one roller device is tilted outwards, the product falls down and can be collected in a suitable container.
Where the correlation between measured and prestored characteristic does not satisfy a predetermined threshold value, e.g. due to breakage, because the product is of the wrong type, a label is spoiled or the product is lying the wrong way, it will be possible to remove the product from the system by means of the expulsion device, or alternatively the product may retain its undefined position.
The product rotator may further comprise additional devices for product control, such as a weight for checking that the product has the correct mass, or devices for optical control of the contents of the product where the product is made of a transparent material.
When the product rotator is employed in the said system in order to achieve an automatic feeding of products from an area for storing a stock of goods to a delivery area, the product that has to be rotated is transported to the product rotator by the transport unit. The transport unit places the product over the product rotator, and in a preferred embodiment at least one of the product rotator's roller devices will be raised so that the product comes into abutment against the roller devices and is lifted free of the transport unit's product holder, thus enabling it to rotate freely. When the product has been rotated to the desired position, the product rotator is lowered again with the result that the product is again resting in the transport unit's product holder.
When it is a part of the system, the product rotator will preferably also comprise an electromagnet, optical transmitter/receiver, or other type of signal transmission device for communication with the transport unit. By means of the signal transmission device the product rotator informs the transport unit in which direction it should travel, depending on the result of the evaluation of the product's characteristic.
The product rotator's processing device may also be adapted to be able to count the number of products of each type, number of rejected products, number of products of the wrong type, number of products with breakage or the like, and comprise means for transmitting this information to a central control unit for statistical purposes.
Transfer Unit and Transfer from the Transport Unit to the Transfer Unit
The transfer unit comprises one or more tracks, where each track preferably contains one type of product, but a solution may also be envisaged where the different product types are mixed in each individual track or where several tracks contain the same type of product. The number of tracks may be varied depending on how great a capacity it is desirable for the system to have, and/or how many different types of products have to be distributed in the system.
The tracks are designed with an entry portion, for example in the form of entry openings for feeding products into the transfer unit. There may be a common entry portion for all the tracks or the transfer unit may be designed with an entry portion for each track. The tracks lead into a delivery portion where the product is dispensed to the user or customer. Since the entry portion will preferably be located at the same height as the track system, i.e. at ceiling height, there will therefore be a difference in level between the transfer unit's entry portion and delivery portion.
In the transfer unit each of the separate tracks is composed of a horizontally oriented track and a succeeding vertically oriented track. The products are passed in the transfer unit firstly along the horizontal track and subsequently along the succeeding vertical track.
The horizontal track is composed of a horizontally oriented feed device preferably a conveyor belt which is arranged around at least two roller devices, where at least one of the roller devices may have propulsion means. The conveyor belt may be made of a material with good frictional properties, thus keeping the products in a stable condition during transport on the conveyor belt.
The succeeding vertical track is composed of a vertically oriented feed device, preferably a conveyor belt which is arranged around at least two roller devices, where at least one of the roller devices has propulsion means. In an embodiment of the transfer unit there may be a common roller device with propulsion for both the horizontal and vertical feed devices. The vertical feed device is designed with carriers such as lugs, which help to support the product during the vertical transport to the delivery area. The supporting carriers are mounted at intervals corresponding at least to the size of the product to be transported in the system.
The individual vertical feed device may be arranged in a channel such as, for example, a tubular structure made of a transparent material, where the tube may, for example, have a circular, oval or square cross section or any other shape the specialist decides is desirable. Alternatively, several vertical feed devices may be covered by a common cover, which may be removable and may well be transparent. The tubes or the cover may have double walls, thus providing thermal insulation of the interior of the tubes against the environment.
When in use, all the tracks in the transfer unit may be filled with products in such a manner that the products are displayed and have an eye-catching effect for sales advertising purposes. At the outlet or lower end of the vertical feed device the products are made accessible for delivery at the delivery portion which, for example, may be arranged in connection with a customer service counter.
The delivery portion may, for example, be in the form of an opening in the vertical channel or the lower portion of the track. The opening is adapted to the size and shape of the product that has to be delivered. The channel or track may be terminated some distance above the base, thus forming an area for collection of the lowest product in the track.
The product located at the bottom of the channel may be held in position for delivery by resting on one of the vertical feed device's carriers. Alternatively, the product may be transferred from the vertical feed device's carriers to a base immediately below the end of the channel, where the base may, for example, be composed of the customer service counter or a structure that is specially adapted for receiving the product, where the structure may be designed in such a manner that it can collect liquid from products that are leaking. When the bottom product is removed from the delivery portion, the vertical feed device will feed the next product to the delivery position.
The following description of the transfer of a product from the transport unit to the transfer unit is based on the fact that the product is transported in its horizontal position in the transport unit's product holder, and that it will be further transported in the transfer unit in a vertical position. This product may, for example, be a bottle or a mineral water can. The product is restored to its vertical position on account of the further transport in the transfer unit. In the transfer unit the product should be displayed in the tracks in an advantageous manner, and it is particularly important that the label should be displayed so as to be readable. It is also important for the products to be delivered in a position that is favourable for the receiver (customer). For some products such as bottles and cans it will be desirable for delivery to be implemented in a vertical position.
If the design of the products that have to be transported in the system permits the products both to be transported in the product hanger in a horizontal position and to be transferred in the most practical manner to the transfer unit in a horizontal position, the system will also be capable of handling the transfer of such a product. Transfer from the horizontally oriented feed device to the vertically oriented feed device will involve a change in the position of the products, and the carriers on the vertically oriented feed device must therefore be adapted to support the products in a horizontal position. It will also be possible to adapt the transport unit and the product holder in such a manner that a product that is suitable for this can be transported in a vertical position. Furthermore, the product that has to be transferred in the system may be symmetrical about both its horizontal and vertical central axes or may be designed in another way, but in such a fashion that it is not necessary to change the product's position when it is moved from the transport unit's product holder into the transfer unit.
In a preferred embodiment, the product that has to be moved from the transport unit's product holder to the relevant track in the transfer unit is arranged in a horizontal position in the transport unit's product holder. On arrival at the transfer unit, the transport unit will stop, whereupon the transport unit's product holder is released with the result that the product holder is rotated around one of its attachment points and brought into a vertical position. This release of the transport unit's product holder may be initiated by a special unit, such as a microswitch, a physical obstacle or similar unit that can initiate movement. The release of the transport unit's product holder must take place in an area where there is room for the product holder to be brought into a vertical position. Alternatively, the transport unit may receive signals from a transmitter to the effect that the product holder with the product is to be brought into a vertical position where the transport unit is further equipped with means that permit an automatic release of the product holder from the transport unit. It will also be possible to utilise signals from the same or possibly an additional transmitter in order to effect the return of the product holder to abutment against the transport unit.
The physical obstacle or the transmitter may be located at the transfer unit. After the product holder has been brought into a vertical position, the transport unit will be positioned at the entry opening associated with the track where the product has to be delivered. This positioning at the correct track is undertaken on the basis of information received by the transport unit from the superior control unit.
At the entry portion of the tracks, inserting/feed devices are provided which convey the product from the product holder into the transfer unit. The inserting/feed device is rotatably mounted about an axis and by means of its rotational movement will push the product located in the product holder in through the entry opening of the relevant track. The system may be equipped with a number of inserting/feed devices corresponding to the number of tracks, or a inserting/feed device which is designed so as to be capable of pushing products into all the tracks. The inserting/feed device's rotational movement may be initiated in various ways. For example, a sensor may be provided in the track system at each track to which is connected a timer, and which on the basis of the registration that the transport unit has stopped for a given period of time, initiates rotational movement of the feed device. Alternatively, the individual track may receive information from the control unit concerning which track has to receive products and on this basis the feed device's rotational movement is initiated on the arrival of the transport unit at the individual track.
After the product has been delivered through the track's entry opening, during the transport unit's further travel along the track system, a second physical obstacle provided in connection with the track system, preferably after the first physical obstacle or transmitter, will ensure that the transport unit's product holder is again brought into abutment against the transport unit. The transport unit then continues along the track system towards the charging unit.
In an embodiment of the invention, these two physical obstacles or transmitters whose functions are to release the transport unit's product suspension and to return the suspension to abutment against the transport unit respectively may be combined into one physical obstacle which performs both of these functions. The first time the transport unit's suspension device is brought into contact with the physical obstacle, the latter will cause it to be released from the transport unit and the product holder to be brought into a vertical position. The next time the transport unit is in contact with the obstacle, the latter will cause the product holder to be returned to abutment against the transport unit.
If, for example, the physical obstacle is placed behind the transfer unit viewed in the transport unit's direction of travel along the track system, the transport unit will first move up to the obstacle, thus causing the suspension to be folded down, whereupon the transport unit will reverse to the correct track where the product is to be delivered. When the transport unit then passes the physical obstacle on its way to the charging unit after delivery, the product holder will be brought into abutment against the transport unit. It will of course also be possible to place the physical obstacle immediately in front of the transfer unit.
In addition, the transport unit may employ the physical obstacle/transmitter as a reference point for positioning the transport unit at the correct track. Moreover, the transport unit may also employ the physical obstacle for updating the information on the track system's design and distances to the different stopping places. Where two different physical obstacles/transmitters are employed, the transport unit may employ one of the obstacles, preferably the first physical obstacle as a reference point.
In an embodiment of the transfer-unit one or more lock doors may be provided at the entry portion, which, for example, can only be pivoted inwards, i.e. towards the track. It is an object that the products should be placed as close off together as possible on the horizontally oriented feed device in order to fully utilise the transfer unit's storage capacity as a buffer store. When the products are delivered to the horizontally oriented feed device, the horizontally oriented feed device, for example the conveyor belt, will be travelling in a forward direction, i.e. inwards in the track, thus conveying the products inwards in the transfer unit. The horizontally oriented feed device also has the ability to reverse and when it is reversed the object is achieved that the products are tightly packed together, thus reducing the possibility of the products becoming unstable and overturning. This reversing with the products subsequently being tightly packed is made possible inter alia by the fact that the lock doors can only to be opened inwards in the transfer unit and the roller devices' rotational direction can be reversed.
Alternatively, a solenoid-controlled stopper may be mounted at the horizontally oriented feed device's transition to the vertically oriented feed device. The horizontally oriented feed device is driven in a forward direction, thus causing the products to become tightly packed against the stopper. The stopper can be retracted by activation of the solenoid when the horizontally oriented feed device is filled up or whenever this is desirable, thus providing free passage for the transfer of products to the vertically oriented feed device.
A sensor mounted in the area of the delivery portion registers when a product is removed. Where the product is resting on a base, a sensor which, for example, is pressure sensitive may be mounted in the base. If the products in the transfer unit are arranged in such a manner that each track contains a type of product, it will be possible on the basis of the sensors' registrations to transfer information to the storage unit concerning which type of product needs to be replenished in the transfer unit.
The transfer unit may be arranged with a system where, for example, cooled air from the depot is brought into circulation in the transfer unit, with the result that those products which at any time are located in the transfer unit are kept cooled. In addition, the transfer unit may be equipped with a separate cooling system, for example a Peltier cooler or other cooling system, which helps to keep the products cooled to a desired temperature.
In the delivery portion where the products are made accessible, for example, to a customer, the products on display will be exposed to heat from the environment. The cold air current flowing down through the tracks where the vertically oriented feed devices are arranged surrounds the products in the delivery portion in an annular fashion and will ensure that there is sufficient cooling to keep the products at an acceptable temperature level. The lock doors provided at the tracks' entry openings help to keep the temperature in the transfer unit at the desired level. A night cover may also be employed that is placed around the delivery opening at night in order to keep the cold airflow as separate as possible from the influence of heat from the environment.
The system comprises a central control unit that receives and transmits control signals and/or information signals to and from the individual units in the system, together with sensors and means for transmitting/receiving signals provided at the individual units in the system.
The central control unit acts as an exchange which receives, processes and transmits signals with messages to/from the individual independent units in the system. The units in the system are independent and are each programmed according to their specific tasks, with the result that the central control unit does not need to transmit working instructions, but only simple messages concerning events in the system.
The invention will now be described by means of embodiments of the invention with reference to the attached figures, in which:
a is a schematic illustration of a perspective view of an embodiment of a transport unit according to the invention.
b is a schematic illustration of a front view of the transport unit in
c is a schematic illustration of a side view of the transport unit in
d is a schematic illustration of a view from above of the transport unit in
e is a side view of a transport unit with a product placed in a product holder.
f is a view from another side of the transport unit with product in
a is a section through the rail track, rail suspension and cover illustrating an embodiment of the method of suspension for the rails along which the transport unit runs.
b is a perspective view of a part of a rail track, rail suspension and cover for the embodiment illustrated in
c illustrates a transport unit with product travelling along the rail track as illustrated in
a is a schematic illustration of a front view of a first embodiment of a storage unit and a product collector, where a product is delivered from the storage unit to the product collector.
b is a schematic illustration of a front view of a first embodiment of a storage unit corresponding to that illustrated in
c is a schematic illustration of a front view of a first embodiment of a storage unit and a product collector, corresponding to that illustrated in
d is a schematic illustration of a front view of a first embodiment of a storage unit and a product collector corresponding to that illustrated in
e is a schematic illustration of front view of a first embodiment of a storage unit and a product collector corresponding to that illustrated in
f is a schematic illustration of a front view of a first embodiment of a storage unit and a product collector correspondig to that illustrated in
g-9l are schematic illustrations of front views of a procedure for replenishing an empty storage unit according to another version of a first embodiment of the storage unit.
a is a perspective view of a second embodiment of the storage unit and the product holder.
b is a schematic illustration of a side view from of a second embodiment of the storage unit and the product holder where these are arranged in a box structure.
c-10d are schematic illustrations of a front view of the second embodiment of the storage unit as illustrated in
a is a principle drawing of an embodiment of the product rotator according to the invention in a lowered position.
b is a principle drawing of an embodiment of the product rotator according to the invention in a raised position.
a is a schematic perspective view of an embodiment of a transfer unit.
b is a schematic principle drawing viewed from the side of an embodiment of the transfer unit.
c illustrates the transfer unit's delivery portion viewed orthogonally to the view illustrated in
d is a schematic principle drawing viewed from the side where products are moved from the transport unit's product holder into a delivery portion of the same transfer unit as that illustrated in
The transport unit 8 passes a storage unit 44 and receives a product from the storage unit on the way.
The storage unit 44 counts the number of products removed and may send an acknowledgement to the control unit 40 warning it about replenishment. Alternatively, this warning may be given by means of light signals directly on the wall of the depot.
The transport unit 8 then moves to the product rotator 42.
The product rotator 42 can also transmit control signals to the transport unit 8 without these passing through the control unit 40. These will be signals to the transport unit 8 to continue moving after the product has been rotated to the desired position, or signals to return to the charging unit 45 if the product has been rejected in the product rotator 42.
When the signal to the transport unit 8 gives instructions to continue moving, the transport unit 8 continues to the entry portion of the relevant track where a product was removed from the transfer unit 80.
The control unit 40 may also be adapted to issue information to the user such as error messages, statistics, a warning of the need for replenishment of the storage unit and the like. The control system may also have the capability for external input of data 43, e.g. the ability to input new characteristics for use by the product rotator, resetting of the system, different service modes and the like. Each unit in the system 80, 42, 44, 45, 8 preferably controls itself, with the result that the control unit 40 can be simple and only transmit signals between the units. It will also be possible for the control system to control the individual units by transmitting control signals to each unit.
a is a perspective view of an embodiment of a transport unit 8 adapted for transporting a cylindrical product, such as mineral water bottles or cans. The transport unit has a motor 1 connected to a driving wheel 5 of the transport unit. The motor 1 receives its energy from energy storage units 7. The driving wheel and the transport unit's other wheels 2a, 2b, 2c run along a rail track 6. The rail track and the transport unit are so arranged that a product holder 3, which represents the most important part of the transport unit 8, is suspended on the underside of the transport unit. Support elements 4 and a contact surface 3′ are arranged on the product holder 3 in such a manner that the product will remain steady while the transport unit is running.
b is a view from in front of the same transport unit 8 as that illustrated in
c is a view from the side of the same transport unit 8 as in the two preceding figures. This illustrates in principle that the product holder is mounted suspended below the body of the transport unit with the product in a horizontal position. A projection 10 on the product holder is provided to interact with a suspension device (not shown), e.g. in the form of a hook, on the transport unit, thus securing the product holder in the horizontal position during transport.
d is a view from above of the transport unit 8 in the above-illustrated embodiment. The driving wheel 5 and a second wheel 2a run along the top of the rail track 6, with the transport unit's body on the side of the rail track. As can be seen in
e is a view from the side of an embodiment of a transport unit with a product P1 placed in a product holder 3. The motor 1, the energy storage units 7 illustrated in
f is a view from the opposite side of the transport unit with product as illustrated in
In these embodiments the product holder can be rotated down so that the product is transferred from a horizontal position to a vertical position, e.g. in connection with delivery to a transfer unit for supplying the product to a consumer. This is illustrated in
The product holder is not illustrated in this model, but in the example illustrated above, it will preferably be mounted below the body of the transport unit.
a illustrates a section through the rail track, rail suspension and cover, and illustrates an embodiment of the method of suspension for the rail elements 18 forming the rail track along which the transport unit runs. The rail elements 18 are preferably made of aluminium and attached by clamping them into a rubber profile 19, which in turn is clamped into a suspension 19a. The suspension 19a is preferably attached to attachment devices 33, which in turn are attached to the ceiling, with the result that the rail track and thereby the transport carriage with the product are above the head height of people in the room. A cover 34 composed of several cover elements encloses the rail track and is attached by clamping it over the suspension 19a so that it is under tension. This enables a cover element to be easily removed if there is a need to gain access to the rail track at a specific location. The projections on the insides of the suspension's side areas are designed for locating signal cables or other necessary equipment.
b is a perspective view of a part of a rail track, rail suspension and cover as illustrated in
c illustrates-a transport unit with product P1 travelling along the rail track as illustrated in
a illustrates a first embodiment of the storage unit 50. The storage unit comprises at least one abutment portion 58, one delivery opening 53 and at least one supporting device 51.
In this first embodiment of the storage unit, it is composed of a depot 57, which in addition to the abutment portion 58 comprises two side portions that support the products to be placed in the depot 57. These side portions and the abutment portion 58 together form a cavity where the products are stored, while a third portion may be provided with a portion that can be opened and closed. The depot 57 may further be equipped with a bottom portion and ceiling portion and the depot 57 according to this first embodiment may further be mounted movably in a box structure 54. In the figure the box structure 54 is shown as a structure where three side portions 56 are fixed, while the fourth side portion can be opened. The box structure may be equipped with a ceiling structure 56′, thus permitting a closed structure to be obtained. This is particularly important if the storage unit also has to act as a cold room. Moreover, the box structure 54 may alternatively be equipped with a bottom. In the embodiment illustrated here, the box structure 54 has no bottom. The storage unit 50 may be equipped with coolants so that both the depot 57 and the box structure 54 form part of the cooling zone. The depot 57 is further equipped with a supporting device 51, which can be raised and lowered in the depot 57 by means of a lift system 52. The storage unit's stock, which consists of products P, is illustrated stacked up in layers from the supporting device 51 in the cavity of the depot. The products illustrated in
In
In the same abutment portion 58 there is provided a delivery opening 53 where a product P1 from the upper product layer of the stock of goods can be delivered from the depot 57 to a product collector 60. The product collector 60 is mounted in the box structure 54 and can be moved between three different positions in the vertical direction and in
The inclination of the supporting device 51 is adapted so that the product is delivered through the delivery opening 53 in a controlled manner and is brought into abutment against the support surfaces 61 in the product collector's 60 upper portion. If the products in the storage unit 50 are bottles or mineral water cans, it has been shown that tilting of the supporting device 51 in order to form an angle of the magnitude of 30° between the supporting device's surface where the products are placed and a plane perpendicular to the abutment portion's longitudinal axis ensures a satisfactory delivery of products through the delivery opening.
b illustrates the same situation as in
When the depot 57 or the storage unit 50 receives information that a product has to be collected by the transport unit 8 and conveyed to the transfer unit, the product collector 60 moves the product P1 to an upper position like that illustrated in
The product P1 is positioned here in a collection zone 55 which is provided in the box structure and is ready to be collected by the transport unit. In this collection zone 55 the product is located outside the storage unit's 50 cooling zone.
In an alternative embodiment of the invention the product collector 60 may pass the product directly from the lower position illustrated in
d illustrates a principle drawing where the transport unit 8 is brought into position for collecting the product P1. In the figure the product collector 60 is illustrated while it is located in an upper position. The product collector 60 is designed with a groove or recess 64 between the support surfaces 61. The transport unit's product holder 3 is shown positioned in the groove 64 under the product P1, the product holder's contact surface 3′ being placed under the product P1. When the product collector 60 is then lowered from this upper position, the product P1 is transferred to the transport unit's product hanger 3 with the result that the product rests against the product holder's contact surface 3′. The product P1 is moved on in the track system by means of the transport unit 8 to the product rotator 42.
e illustrates the product collector 60 in an intermediate position on its way down to the lower position after the product P1 has been delivered to the transport unit 8.
In
After all the products have been delivered from the depot 57, the bottom of the depot 51 is moved right up to the upper portion 57 of the depot as illustrated in
When filling the depot 57, the supporting device 51 is lowered by means of the lift system in the depot's 57 cavity to the depot's lower portion 56, as illustrated in
In
a illustrates a second embodiment of the depot 70, where the supporting device 51 is provided by a support device 71 and a lifting device 72 for storing and feeding of products P respectively. Both the support device 71 and the lifting device 72 are, as illustrated in
Both the support device 71 and the lifting device 72 may be tilted so that an angle is formed between the surfaces of the supporting device and the lifting device respectively where the products are placed, and a plane perpendicular to the abutment portion's 58 longitudinal axis, this angle preferably being 30°.
When in use the lifting device 72 ensures that the products are conveyed into position at the delivery opening 53 (not shown in the figure) by the lifting devices 72 raising the products after the last product in the product layer, which is at the top at any time, has been delivered through the delivery opening. When all the products placed on the lifting devices 72 have been delivered, the lifting device 72 will be folded up, thus being positioned parallel with the rail system 73. The rail system 73 is designed in such a manner that there is room for the lifting device 72 to pass behind the support device's 71 attachment point 71′ in a folded state. In this folded state the lifting device 72 can be moved down along the internal rails 76 to abutment under the support device 71.
When the lifting device 72 is positioned under the support device 71, the lifting device 72 is unfolded and then moved up to the support device 71 where the lifting device 72 is adapted so that in an unfolded state it can pass between the support device 71. When the support device passes, the stock located on the support device 71 is transferred to the lifting device 72. The lifting device 72 moves the stock on up the rail system 73 with the result that the top product layer is positioned at the delivery opening 53. The support device 71 will now be empty of products and ready to receive new stock.
b illustrates an embodiment of the storage unit 70 where the support devices 71 have three fork arms. Furthermore, the storage unit is arranged in a closed box structure 77, which is provided with a door 78 that ensures access to the storage unit 70. The product collector 60 is shown placed at the delivery opening 53 between the abutment portion 58 and one side wall of the box structure. The box structure 77 is further provided with an opening 79 where the product will be delivered to the transport unit when the product collector 60 is moved to its upper position. A hatch 79′ may close off the opening 79 when the product collector is located in an intermediate position or the lower position, thus enabling the area within the walls of the box structure 77 to be kept cool.
In
c and 10d illustrate the same situation as in
Product Rotator
a and 12b are a schematic illustration of an embodiment of the product rotator 42 in two different positions. The product rotator 42 comprises two roller devices 22 and 23 arranged in parallel in a holder 20. The holder 20 is rotatable about an axis of rotation 25 in one end, thus enabling the other end to be raised and lowered. The rollers 22 and 23 are driven by a motor 24, which is preferably attached to the outside of the holder 20. The motor 24 is preferably a step motor or other type of motor with a position transmitter, thus enabling the angle of rotation to be controlled.
A product P1 is transported to the product rotator 42 by a transport unit with a product holder 3 with support elements 4.
In
The product rotator 42 receives information from the central control unit 40 regarding which type of product has to be rotated, and thereby which characteristic in the memory unit has to be used as a reference. The product P1 is rotated a given angle by means of the rollers 22, 23 while the characteristic is measured by photodiodes seeing the light from a light diode reflected from the product P1. The product rotator's 42 processing unit performs a comparison of the measured characteristic and the reference characteristic and the product P1 is rotated on the basis thereof to the desired position.
When the product P1 has been rotated to the correct position, the product rotator is lowered again to the position illustrated in
When the product P1 is placed over the product rotator 42 by means of the transport unit's product holder 3, the movable roller 23 is raised, with the result that the product P1 comes into abutment against the rollers. The product P1 is read and rotated as described in the embodiment above, but if the comparison of measured characteristic and reference characteristic results in differences that are excessive, the product P1 is rejected by the transport unit 8 receiving signals telling it to reverse, and the movable roller 23 is lowered until the product falls out of the product rotator 42.
Thereafter, in step 36 the matrices are moved relative to each other in such a manner that element no. 1 in the measurement matrix B is subtracted from element no. 2 in the reference matrix A. This is repeated 160 times with the result that the 30 elements in the measurement matrix B are compared with 30 elements in the reference matrix A. The sums of the absolute values of the differences are stored in the same way as in step 35 as sums S2 to S160.
In step 37 can be found the least sum of the sums S1 to S160, Smin, corresponding to the best correlation. If this sum is less than a given, prestored threshold value, step 38, this is assumed to represent a known position. Based on the number of steps the two matrices were moved relative to each other in this sum (S2—moved 1 step, S3 moved 2 steps, etc.), a calculation is made of how many steps the product should be rotated in order to attain the desired position. In step 39 the bottle is rotated to the desired position, or rejected if the least sum Smin is greater than the threshold value.
Transfer Unit
A transfer unit 80 is illustrated in
b illustrates a principle drawing of transfer unit 80 where it is filled up with products and a product is collected from the transfer unit's delivery portion 81. The figure illustrates the transfer unit 80 in section viewed from the side. The reference numerals in the figure refer to the same components as in
c illustrates the entry portion viewed from a point behind the guide devices 86. The figure illustrates the transport unit 8 on arrival at the transfer unit 80. A physical obstacle 87 releases the product holder 3 from abutment against the transport unit 8, thus enabling the product holder 3 to be moved to a vertical position. The transport unit 8 then positions the product at one of the tracks 80a-80c, which are illustrated here by bottle contours. In the figure a guide device 86 is shown provided for each of the tracks 80a-80c, and in an alternative version a common guide device may be employed for all the tracks 80a-80c.
In
| Number | Date | Country | Kind |
|---|---|---|---|
| 20020585 | Feb 2002 | NO | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/NO03/00037 | 2/4/2003 | WO |
