Aspects relate to systems and methods for providing vertical access to the collector of a heterojunction bipolar transistor (HBT).
A bipolar transistor (also referred to as a bipolar junction transistor (BJT)) is a type of transistor that uses both electron and hole charge carriers. Bipolar transistors are available as individual components or fabricated in integrated circuits. The basic function of a bipolar transistor is to amplify current, which allows them to be used as amplifiers or switches, giving them wide applicability in electronic equipment, such as computers, televisions, cellular phones, audio amplifiers, and radio transmitters.
An HBT is a type of bipolar transistor that uses different semiconductor materials for the emitter and base regions, thereby creating a heterojunction. An HBT may utilize III-V compound semiconductor materials, which have high carrier mobilities and direct energy gaps, making them useful for optoelectronics. An HBT improves on a BJT in that it can handle signals of very high frequencies, for example, up to several hundred GHz. HBTs are commonly used in modern ultrafast circuits, such as RF systems, and in applications requiring a high power efficiency, such as RF power amplifiers in cellular phones.
The following presents a simplified summary relating to one or more aspects disclosed herein. As such, the following summary should not be considered an extensive overview relating to all contemplated aspects, nor should the following summary be regarded to identify key or critical elements relating to all contemplated aspects or to delineate the scope associated with any particular aspect. Accordingly, the following summary has the sole purpose to present certain concepts relating to one or more aspects relating to the mechanisms disclosed herein in a simplified form to precede the detailed description presented below.
In an aspect, a heterojunction bipolar transistor includes an emitter having a conductive emitter contact coupled to a first side of the emitter, a first side of a base coupled to a second side of the emitter opposite the first side of the emitter, a collector coupled to the base on a second side of the base opposite the emitter, wherein an area of a junction between the base and the collector is less than or equal to an area of a junction between the base and the emitter, a first conductive base contact coupled to the base, and a conductive collector contact coupled to the collector on the side of the collector opposite the emitter and substantially parallel to the first conductive base contact.
In an aspect, a method of manufacturing a heterojunction bipolar transistor includes forming an emitter having a conductive emitter contact coupled to a first side of the emitter, forming a base having a first side coupled to a second side of the emitter opposite the first side of the emitter, forming a collector coupled to the base on a second side of the base opposite the emitter, wherein an area of a junction between the base and the collector is less than or equal to an area of a junction between the base and the emitter, forming a first conductive base contact coupled to the base; and forming a conductive collector contact coupled to the collector on the side of the collector opposite the emitter and substantially parallel to the first conductive base contact.
In an aspect, a heterojunction bipolar transistor includes means for emitting having a conductive emitter contact coupled to a first side of the means for emitting, a first side of a means for providing a base coupled to a second side of the means for emitting opposite the first side of the means for emitting, means for collecting coupled to the means for providing the base on a second side of the means for providing the base opposite the means for emitting, wherein an area of a junction between the means for providing the base and the means for collecting is less than or equal to an area of a junction between the means for providing the base and the means for emitting, a first conductive base contact coupled to the means for providing the base, and a conductive collector contact coupled to the means for collecting on the side of the means for collecting opposite the means for emitting and substantially parallel to the first conductive base contact.
Other objects and advantages associated with the aspects disclosed herein will be apparent to those skilled in the art based on the accompanying drawings and detailed description.
A more complete appreciation of aspects of the disclosure will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings which are presented solely for illustration and not limitation of the disclosure, and in which:
Disclosed is a heterojunction bipolar transistor. In an aspect, the heterojunction bipolar transistor includes an emitter having a conductive emitter contact coupled to a first side of the emitter, a first side of a base coupled to a second side of the emitter opposite the first side of the emitter, a collector coupled to the base on a second side of the base opposite the emitter, wherein an area of a junction between the base and the collector is less than or equal to an area of a junction between the base and the emitter, a first conductive base contact coupled to the base, and a conductive collector contact coupled to the collector on the side of the collector opposite the emitter and substantially parallel to the first conductive base contact.
Also disclosed is a method of manufacturing a heterojunction bipolar transistor. In an aspect, the method includes forming an emitter having a conductive emitter contact coupled to a first side of the emitter, forming a base having a first side coupled to a second side of the emitter opposite the first side of the emitter, forming a collector coupled to the base on a second side of the base opposite the emitter, wherein an area of a junction between the base and the collector is less than or equal to an area of a junction between the base and the emitter, forming a first conductive base contact coupled to the base; and forming a conductive collector contact coupled to the collector on the side of the collector opposite the emitter and substantially parallel to the first conductive base contact.
These and other aspects of the disclosure are disclosed in the following description and related drawings directed to specific aspects of the disclosure. Alternate aspects may be devised without departing from the scope of the disclosure. Additionally, well-known elements of the disclosure will not be described in detail or will be omitted so as not to obscure the relevant details of the disclosure.
The words “exemplary” and/or “example” are used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “exemplary” and/or “example” is not necessarily to be construed as preferred or advantageous over other aspects. Likewise, the term “aspects of the disclosure” does not require that all aspects of the disclosure include the discussed feature, advantage or mode of operation.
For high frequency operation, a lower base-to-collector capacitance (“Cbc”), or base-collector capacitance, is desirable. The Cbc can be divided into two parts, the Cbc of the junction between the base 104 and the collector 106 of the area of the collector 106 underneath the emitter 102, referred to as Cbc-o 114, and the Cbc of the junction between the base 104 and the collector 106 outside of the area of the emitter 102, referred to as Cbc-p 112. The Cbc-o 114 underneath the emitter 102 enables direct carrier injection (where the carrier could be electrons or holes). The Cbc-p 112 outside the area of the emitter 102 is limited by the width of the base contact 110 and the width of the emitter isolation spacer. The emitter isolation spacer is the dielectrics on the edge of the emitter 102 to isolate the emitter 102 from the base contact 110.
The Cbc-p 112 can be a significant portion of the overall Cbc. Accordingly, the present disclosure provides an HBT that eliminates the Cbc-p 112 by removing the substrate (e.g., substrate 108) and patterning the collector 106 so that it is aligned to the emitter 102.
The HBT 200 may be permanently bonded to the support structure 212. The emitter contact 220 conductively couples the emitter 202 to the conductive connectors 222 in the passivation layer 208. The HBT 200 may be incorporated into a semiconductor device (not shown), and the base contacts 210, the conductive connectors 222, and the collector contact 216 may conductively couple the HBT 200 to the package balls (not shown) on the semiconductor device. As can be seen in
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In greater detail, as shown in
More specifically, with reference to the vertical access to the collector 206, conventionally, the collector 106 is on top of the substrate 108 (an electrical insulator). To get current out of the collector 106, it will conduct laterally first (sub-collector), then to the collector contacts 116 on the side of the collector 106. In contrast, the design of the HBT 200, for example, allows current to travel vertically through the collector 206 and the collector contact 216.
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The contacts 110, 116, 118, 210, 216, 220, 222, 310, 316, 320, 324, and 326 are conductive pathways and may be one or more layers of aluminum (Al), copper (Cu), tin (Sn), nickel (Ni), gold (Au), silver (Ag), or other suitable electrically conductive material, as is known in the art. The package balls 328 may contain Cu, Sn, Ni, Au, Ag, lead (Pb), bismuth (Bi), or combinations thereof, with an optional flux solution, as is known in the art.
In
At 502, the process 500 includes forming an emitter, such as emitter 202 in
At 504, the process 500 includes forming a base, such as base 204 in
At 506, the process 500 includes forming a collector, such as collector 206 in
At 508, the process 500 includes forming a first conductive base contact, such as base contact 210 in
At 510, the process 500 optionally includes forming a second conductive base contact, such as base contact 210 in
At 512, the process 500 includes forming a conductive collector contact, such as collector contact 216 in
At 514, the process 500 optionally includes forming a passivation layer, such as passivation layer 318 in
At 516, the process 500 optionally includes forming a conductive pillar, such as conductive pillars 326 in
At 518, the process 500 optionally includes forming a substrate, such as support structure 322 in
Note that as used herein, the terms “substantially” and “approximately” are not relative terms of degree, but rather, reflect the reality that, due to tolerances in manufacturing processes, two components may not be exactly the same size or have an exact orientation with respect to each other, or that a given component may not be an exact size. Rather, the terms “substantially” and “approximately” mean that the size, orientation, etc. of the component(s) need only be within some tolerance threshold of the described size, orientation, etc. Thus, for example, when one component is described as being “substantially” above or below another component, it means that the components are aligned vertically within some tolerance threshold. Similarly, as another example, when one component is described as being “approximately” a given size, it means that the component is within a given tolerance threshold of the given size. The tolerance threshold may be determined by the capabilities of the manufacturing process, the requirements of the device and/or components being manufactured, and the like.
It will be appreciated that even if the terms “substantially” or “approximately” are not used to describe a size, orientation, etc. of component(s), it does not mean that the size, orientation, etc. of the component(s) must be exactly the described size, orientation, etc. Rather, the described size, orientation, etc. need only be within some tolerance threshold of the described size, orientation, etc.
Those of skill in the art will appreciate that information and signals may be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits, symbols, and chips that may be referenced throughout the above description may be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
Further, those of skill in the art will appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the aspects disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
While the foregoing disclosure shows illustrative aspects of the disclosure, it should be noted that various changes and modifications could be made herein without departing from the scope of the disclosure as defined by the appended claims. The functions, steps and/or actions of the method claims in accordance with the aspects of the disclosure described herein need not be performed in any particular order. Furthermore, although elements of the disclosure may be described or claimed in the singular, the plural is contemplated unless limitation to the singular is explicitly stated.