This application claims priority to Japanese patent application serial number 2019-212043 filed November 25, 2019, the contents of which is incorporated herein by reference in its entirety for all purposes.
Embodiments of the present disclosure relate generally to tank closing structures. Some tank closing structures include a tank body that stores liquid fuel, a lid member that closes an opening in the tank body, and a holding member that secures the outer peripheral portion of the lid member to the tank body. For example, the outer peripheral portion of the lid member may be fixedly held between the tank body and the holding member. The lid member may be made of, for example, resin and may swell due to absorption of fuel in the tank body.
In accordance with a first aspect of the present disclosure, a tank closing structure comprises a tank body, a lid member, and a holding member. The tank body may store a liquid such as fuel. The lid member may close an opening formed in the tank body and may have a liquid swelling property. The holding member may hold an outer peripheral portion of the lid member on the tank body. The tank closing structure may further include a deformation promoting portion configured to promote a deformation of the lid member in which the central portion of the lid member in the radial direction may be recessed inward of the tank body due to the swelling of the lid member.
According to the first aspect, the swelling deformation of the lid member may be promoted by the deformation promoting portion, to relieve the stress concentration due to the swelling deformation of the lid member.
In accordance with a second aspect of the present disclosure, the deformation promoting portion of the tank closing structure may be an inclined surface. The inclined surface may be formed on the surface of the holding member that faces the outer peripheral portion of the lid member. In addition, the inclined surface may be inclined so as to gradually separate from the lid member in a radially outward direction from the inside to the outside.
According to the second aspect, in regards to the swelling deformation of the lid member, the outer peripheral portion of the lid member may be configured to easily tilt toward the inclined surface of the holding member. As a result, the swelling deformation of the lid member may be promoted.
In accordance with a third aspect of the present disclosure, the deformation promoting portion of the tank closing structure may be a projection. The projection may project from at least one of the facing surfaces of the outer peripheral portion of the lid member and/or the holding member. In addition, the projection may be configured as a fulcrum for inclining the radial inner side of the lid member in a direction away from the holding member, due to the deformation of the lid member.
According to the third aspect, in regards to the swelling deformation of the lid member, the outer peripheral portion of the lid member may be configured to easily tilt, with at least one projection of the lid member and/or the holding member acting as the fulcrum. As a result, the swelling deformation of the lid member may be promoted.
In accordance with fourth aspect of the present disclosure, the deformation promoting portion of the tank closing structure may be configured to direct an elastic force of a sealing member, which is positioned between the tank body and the outer peripheral portion of the lid member, in a radially inward direction of the lid member.
According to the fourth aspect, the elastic force of the sealing member directed radially inward due to the deformation promoting portion may be configured to promote the swelling deformation of the lid member.
In accordance with a fifth aspect of the present disclosure, the deformation promoting portion of the tank closing structure may be an outer pressing portion that may be formed on the surface of the tank body facing the sealing member. In addition, the outer pressing portion may press a radially outer portion of the sealing member.
According to the fifth aspect, the elastic force of the sealing member may be directed radially inward of the lid member due to the outer pressing portion of the tank body. As a result, the swelling deformation of the lid member may be promoted.
In accordance with a sixth aspect of the present disclosure, the deformation promoting portion may be an inclined surface. The inclined surface may be formed on the surface of the tank body that faces the sealing member. In addition, the inclined surface may be inclined so as to gradually separate from the lid member in a radially inward direction from the outside to the inside.
According to the sixth aspect, the elastic force of the sealing member may be directed radially inward of the lid member due to the inclined surface of the tank body. As a result, the swelling deformation of the lid member may be promoted.
In accordance with seventh aspect of the present disclosure, the deformation promoting portion may be an inner pressing portion. The inner pressing portion may be formed on the surface of the outer peripheral portion of the lid member that faces the sealing member. In addition, the inner pressing portion may press a radially inner portion of the sealing member.
According to the seventh aspect, the elastic force of the sealing member may be directed radially inward of the lid member due to the inner pressing portion formed on the surface of the lid member that faces the sealing member. As a result, the swelling deformation of the lid member may be promoted.
According to the embodiments described in the present disclosure, the concentration of stress due to the swelling deformation of the lid member may be relieved.
As previously described, some tank closing structures include a tank body that stores liquid fuel, a lid member that closes an opening in the tank body, and a holding member that secures the outer peripheral portion of the lid member to the tank body. The portion of the lid member that faces the fuel in the tank may swell outwardly in the radial direction in which its diameter increases due to absorption of the fuel. On the other hand, the portion of the lid member that does not face the fuel in the tank may not swell or swell very little, since it is exposed to the outside air rather than the fuel in the tank. Therefore, the central portion of the lid member may deform so as to be recessed and pulled inward toward the tank body due to swelling of the lid member predominately on the side facing the fuel. Such deformation may be referred to herein as “swelling deformation.”
The swelling deformation of the lid member may induce stress acting on a stress concentration part such as the rim part and/or the corner part of the lid member. When the stress acting on the lid member is sufficiently large, the stress concentration part may be deformed, thereby causing a crack.
Therefore, there has been a need to relieve stress concentrations due to swelling deformation of lid members of a tank closing structures.
Embodiments of the present disclosure will be described with reference to the figures.
In a first embodiment, a closing structure of a fuel tank mounted on a vehicle, such as an automobile, will be described. Subsequently, embodiments of deformation promoting portions that can be used in connection with the closing structure will be described.
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The fuel supply device 14 includes a lid member 18 and a pump unit 20. The lid member 18 may be made of, for example, resin, and may have a liquid swelling property, and in particular, a fuel swelling property. The lid member 18 closes the opening 16 of the tank body 12. The lid member 18 is formed mainly of a lid body 18a. The lid body 18a has a disc shape. The outer peripheral portion of the lid body 18a includes a flange portion 18b having an outer diameter larger than the diameter of the opening 16 of the tank body 12. A fitting tubular portion 18c is provided on the lower surface of the lid body 18a. The fitting tubular portion 18c has a short tubular shape and is fitted into the opening 16 of the tank body 12. The lid body 18a includes a fuel discharge port 22, an electric connector 24, and the like. Two left and right guide rods 26 are attached to the lid body 18a and extend downward therefrom in a suspended manner. The flange portion 18b may also be referred to herein as “the outer peripheral portion.”
The lid member 18 is attached to the upper wall 12a, so as to close the opening 16 of the tank body 12. The fitting tubular portion 18c is fitted in the opening 16. The flange portion 18b is placed horizontally on the opening edge 12c. The flange portion 18b is held on the opening edge 12c by a holding ring 40. The closing structure of the fuel tank 10 for attaching the lid member 18 will be described later.
The pump unit 20 is inserted into the fuel tank 10 through the opening 16 prior to fitting the lid member 18 into the opening 16 of the tank body 12. The pump unit 20 includes a reservoir cup 30, a fuel pump 32, a pressure regulator 34, a sender gauge 36, and the like. The reservoir cup 30 is formed in a cylindrical shape, having an open top surface and a bottom portion. The reservoir cup 30 is placed on the bottom wall 12b of the fuel tank 10. The reservoir cup 30 is connected to both guide rods 26 of the lid member 18, so as to be vertically movable within a predetermined range. A biasing member, such as a coil spring, is interposed between the lid member 18 and the reservoir cup 30 and biases the lid member 18 and the reservoir cup 30 in opposite directions. Accordingly, the reservoir cup 30 may always be elastically biased and pressed against the bottom wall 12b of the fuel tank 10. Further, the fuel in the fuel tank 10 is transferred and stored in the reservoir cup 30 by a jet pump. The jet pump is operated by the pressurized fuel discharged from the fuel pump 32.
The fuel pump 32 is vertically held in the reservoir cup 30. A motor-integrated fuel pump may be used as the fuel pump 32. The fuel pump 32 is electrically connected to the electric connector 24 of the lid member 18. The fuel pump 32 uptakes, pressurizes, and discharges the fuel in the reservoir cup 30. The fuel discharge port of the fuel pump 32 is connected to the fuel discharge port 22.
The pressure regulator 34 adjusts the fuel pressure supplied to the engine to a predetermined pressure. The sender gauge 36 may be a fuel gauge sensor that detects the amount of fuel remaining in the fuel tank 10. The sender gauge 36 includes a gauge body 36a, an arm 36b, and a float 36c. The gauge body 36a is attached to the reservoir cup 30. The arm 36b is supported in a cantilever manner by a member on the rotation side of the gauge body 36a. The float 36c is attached to the free end of the arm 36b. The gauge body 36a is electrically connected to the electric connector 24 of the lid member 18.
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Then, the wide portions 49b of the locking holes 49 of the holding ring 40 are positioned to allow the locking claws 45a of the locking pieces 45 of the cap member 38 to pass therethrough. After the locking claws 45a pass through the corresponding locking holes 49, the ring body 47 of the holding ring 40 is disposed on the flange portion 18b of the lid member 18.
Then, the holding ring 40 is rotated, in the clockwise direction in plan view, with the holding ring 40 pressed downward against the elasticity of the gasket 42. As a result, in each of the locking holes 49, each locking piece 45 is shifted from the wide portion 49b to the narrow portion 49a. Subsequently, the pressing force on the holding ring 40 may be released. Then, due to the elastic restoring force of the gasket 42, each of the locking claws 45a of the locking pieces 45 are brought into contact with or engaged with the corresponding edge portions of the narrow portions 49a of the locking holes 49. As a result, the holding ring 40 is prevented from coming off (see
The attachment of the lid member 18 is completed as described above. In the attached state, the flange portion 18b of the lid member 18 is held between the opening edge 12c of the fuel tank 10 and the ring body 47 of the holding ring 40. Further, the gasket 42 is interposed between the tank body 12 and the flange portion 18b of the lid member 18. The gasket 42 elastically seals the area between the opening edge 12c of the fuel tank 10 and the flange portion 18b of the lid member 18. The lid member 18 may be removed from the fuel tank 10 by performing the steps described above in the reverse order.
A fuel supply pipe, connected to the engine on one side, is connected to the fuel discharge port 22 of the lid member 18 in advance. An external connector connected to the engine control unit (ECU) is connected to the electric connector 24.
The fuel in the reservoir cup 30 is suctioned and pressurized by driving the fuel pump 32. The pressurized fuel is then be supplied to the engine via the fuel discharge port 22. The pressure of the fuel supplied to the engine may be adjusted to a predetermined pressure by the pressure regulator 34.
Due to the absorption of fuel, the lid member 18 may. The swelling may cause deformation (swelling deformation) resulting in the radially central portion of the lid member 18 to be recessed inward (downward) toward the tank body 12. Accordingly, the flange portion 18b of the lid member 18 may incline toward the inclined surface 53 of the holding ring 40 (see
A second embodiment of a deformation promoting portion of a lid member is a modification of the deformation promoting portion(s) according to the first embodiment described above. Therefore, the modified portion(s) will be described in detail, while the portions substantially similar those of the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.
The ring body bead portion 55 is arranged at a position so that it may serve as a fulcrum for inclining the radially inner side of the flange portion 18b in the direction away from the ring body 47 of the holding ring 40 (downward) in response to the swelling deformation of the lid member 18 (see
According to the second embodiment, the radially inner side of the flange portion 18b of the lid member 18 may easily tilt, with the ring body bead portion 55 of the holding ring 40 acting as a fulcrum in response to the swelling deformation of the lid member 18 (see
A third embodiment of a deformation promoting portion of a lid member is a modification of the deformation promoting portion according to the first embodiment described above. Therefore, the modified portion(s) will be described in detail, while the portions substantially the same as those in the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.
The ride-up portion 57 includes a partly tapered inclined surface 57a that gradually inclines upward from the radially inner side toward the radially outer side. The inclination angle θ2 of the partly tapered inclined surface 57a may be, for example, 20°. The ride-up portion 57 is formed over the entire circumference of the bottom surface of the gasket groove 51. The ride-up portion 57 presses the radially outer portion of the gasket 42. In this embodiment, the ride-up portion 57 correspond to and defines “the deformation promoting portion” or “the outside pressing portion.” The bottom surface of the gasket groove 51 corresponds to the surface of the tank body 12 that faces the gasket 42. In addition, the cross-sectional shape of the partly tapered inclined surface 57a is not limited to a linear shape, but may be a concave arc shape, a convex arc shape, etc.
According to the third embodiment, the ride-up portion 57 of the tank body 12 directs the elastic force of the gasket 42 radially inward relative to the lid member 18 (see arrows in
A fourth embodiment of a deformation promoting portion of a lid member is a modification of the deformation promoting portion according to the first embodiment described above. Therefore, the modified portion(s) will be described in detail, while the portions substantially the same as those in the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.
The inclination angle θ3 of the tapered inclined surface 59 may be, for example, 5°. The tapered inclined surface 59 is formed over the entire circumference of the bottom surface of the gasket groove 51. In this embodiment, the tapered inclined surface 59 correspond to and defines “the deformation promoting portion.” The bottom surface of the gasket groove 51 is the surface of the tank body 12 that faces the gasket 42. The cross-sectional shape of the tapered inclined surface 59 is not limited to a linear shape, but may be a concave arc shape, a convex arc shape, etc.
According to the fourth embodiment, the tapered inclined surface 59 of the tank body 12 direct the elastic force of the gasket 42 radially inward relative to the lid member 18 (see arrows in
A fifth embodiment of a deformation promoting portion of a lid member is a modification of the deformation promoting portion according to the first embodiment described above. Therefore, the modified portion(s) will be described in detail, while the portions substantially the same as those in the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.
The stepped portion 61 is formed over the entire circumference of the flange portion 18b. The stepped portion 61 is formed at a position facing an intermediate portion of the gasket 42 in the radial direction. The step portion 61 reduces the pressing force of the radially outer portion of the gasket 42, and increases the pressing force of the radially inner portion of the gasket 42. In this embodiment, the stepped portion 61 corresponds to and defines “the deformation promoting portion” or “the inside pressing portion.” The lower surface of the flange portion 18b faces the gasket 42.
According to the fifth embodiment, the stepped portion 61 formed on the flange portion 18b of the lid member 18 directs the elastic force of the gasket 42 radially inward relative to the lid member 18 (see arrows in
A sixth embodiment of a deformation promoting portion of a lid member is a modification of the deformation promoting portion according to the first embodiment described above. Therefore, the modified portion(s) will be described in detail, while the portions substantially the same as those in the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.
The lid member bead portion 63 is arranged at a position so as to serve as a fulcrum for inclining the radially inner side of the flange portion 18b in the direction away from the ring body 47 of the holding ring 40 (downward) in response to the swelling deformation of the lid member 18 (see
According to the sixth embodiment, the radially inner side of the flange portion 18b of the lid member 18 may easily tilt, with the lid member bead portion 63 acting as a fulcrum, in response to the swelling deformation of the lid member 18 (see
The embodiments disclosed in the present disclosure is not limited to the above-described embodiments, and can be implemented in various other forms. For example, the art disclosed in the present disclosure may be applied to a closing structure of a liquid tank other than the fuel tank 10, such as a water tank. Further, the attachment mechanism of the holding ring 40 is not limited to the cam lock mechanism, and may be appropriately changed to a screwing mechanism using a bolt or the like, a screwing mechanism for screwing the holding ring 40 to a member on the tank body 12 side, and the like. Furthermore, the deformation promoting portions (53, 55, 57, 59, 61, 63) of the embodiment may be used independently or in a combination of two or more.
The various examples described above in detail with reference to the attached drawings are intended to be representative of the present disclosure and are thus non-limiting embodiments. The detailed description is intended to teach a person of skill in the art to make, use, and/or practice various aspects of the present teachings, and thus does not limit the scope of the disclosure in any manner. Furthermore, each of the additional features and teachings disclosed above may be applied and/or used separately or with other features and teachings in any combination thereof, to provide an improved tank closing structure, and/or methods of making and using the same.
Number | Date | Country | Kind |
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2019-212043 | Nov 2019 | JP | national |