The present disclosure relates to a tank for a heat exchanger.
A known heat exchanger, such as a radiator, has a radiator core including tubes and fins, which are alternately stacked in its vertical direction. Such a radiator core is interposed between side tanks in its lateral direction. Such a side tank includes a tank member and a base member, which are assembled together to define an inner cavity to flow a thermal medium therethrough. Conventionally, such a tank member and a base member are crimped together at both lateral peripheries by applying force using a crimping apparatus, such as a die and/or a roller. In such a conventional side tank, large working spaces are needed around both the lateral peripheries of the tank to place the crimping apparatus on each of the lateral peripheries of the tank. In addition, complicated manufacturing process is required to crimp both the lateral peripheries of a conventional side tank.
The present disclosure addresses the above-described concerns.
According to an aspect of the present disclosure, a tank for a heat exchanger, the tank comprises a tank member having a first slot portion on a first lateral side. The first slot portion defines a first throughhole. The tank further comprises a base member having a pre-crimped tab on the first lateral side. The pre-crimped tab is bent outward from a longitudinal axis. The tank member and the base member are fitted together to define an inner cavity therebetween. The pre-crimped tab is inserted in the first throughhole on the first lateral side. The base member is crimped to the tank member on a second lateral side.
According to another aspect of the present disclosure, a tank for a heat exchanger, the tank comprises a tank member. The tank further comprises a base member having a pre-crimped portion on a first lateral side. The tank member and the base member are fitted together to define an inner cavity therebetween, by inserting a lateral end of the tank member inside the pre-crimped portion, and rotating the tank member relative to the base member along the pre-crimped portion. The base member is crimped to the tank member on a second lateral side.
According to another aspect of the present disclosure, a tank for a heat exchanger, the tank comprises a tank member having one of a pre-crimped tab and a first slot portion on a first lateral side, the pre-crimped tab being bent outward from a longitudinal axis, the first slot portion having a first throughhole. The tank further comprises a base member having an other of the pre-crimped tab and the first slot portion on the first lateral side. The tank member and the base member are fitted together to define an inner cavity therebetween. The pre-crimped tab is inserted in the first throughhole on the first lateral side. One of the tank member and the base member is crimped to an other of the tank member and the base member on a second lateral side.
According to another aspect of the present disclosure, a tank for a heat exchanger, the tank comprises a tank member. The tank further comprises a base member. One of the tank member and the base member has a pre-crimped portion on a first lateral side. The tank member and the base member are fitted together to define an inner cavity therebetween, by inserting a lateral end of an other of the tank member and the base member inside the pre-crimped portion, and rotating one of the tank member and the base member relative to an other of the tank member and the base member along the pre-crimped portion. One of the tank member and the base member is crimped to an other of the tank member and the base member on a second lateral side.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
As follows, a first embodiment of the present disclosure will be described with reference to
The tank member 10 has a tank-main portion 20 and a tank-plate portion 30. The tank-main portion 20 is hollow and has a semi-circular cross section relative to its longitudinal axis.
The base member 60 is formed of a metallic material such as an aluminum alloy by die-casting or press working. The base member 60 has a base-main portion 70 and a base-plate portion 80. The base-main portion 70 has a U-shape cross section relative to its longitudinal axis.
The base-main portion 70 has a bottom portion 72 dented from the base-plate portion 80. The bottom portion 72 has multiple openings 74, which may be formed by machining or press-working such as punching. Each of the openings 74 is in a chamfered rectangular shape and is configured to be connected with a tube 2 of a heat exchanger 500, which will be described later with reference to
In the present embodiment, the tank member 10 has a slot portion 40 on a first lateral side 110 of the tank-plate portion 30. The slot portion 40 has throughholes 42. Each of the throughholes 42 extends through the slot portion 40 in a thickness-direction of the slot portion 40. The slot portion 40 has curved slopes 44 each adjacent to corresponding one of the throughholes 42. The curved slope 44 is located on an outside from the longitudinal axis of the tank member 10 across the throughhole 42. The throughholes 42 and the curved slopes 44 may be formed by machining and/or press-working such as punching.
The base member 60 includes pre-crimped tabs 62 located on the first lateral side 110 of the base-plate portion 80. The number of the pre-crimped tabs 62 of the base member 60 may be same as the number of the throughholes 42 of the tank member 10. Each of the pre-crimped tabs 62 includes a tab end 64 and a bent portion 66. The tab end 64 extends outward from the bent portion 66 relative to the longitudinal axis of the base member 60. The bent portion 66 is raised from the base-plate portion 80 in a thickness direction of the base-plate portion 80. The bent portion 66 is bent outward relative to the longitudinal axis to define a bent curved surface 66a. The bent curved surface 66a has a predetermined curvature, which is substantially identical to a curvature of the curved slope 44 of the slot portion 40. Therefore, the bent curved surface 66a may be configured to be fitted liquid-tightly to the curved slope 44. The pre-crimped tabs 62 may be formed by machining and/or press-working such as bending. The base member 60 includes a raised portion 68 on a second lateral side 120. The raised portion 68 is raised from the base-plate portion 80 in the thickness direction of the base-plate portion 80.
As follows, a manufacturing process to assemble the tank member 10 with the base member 60 will be described with reference to
In the state of
Further, the tank member 10 is rotated relative to the base member 60 around the pre-crimped tabs 62, which are inserted into the throughholes 42. In the present state, the bent curved surface 66a of the bent portion 66 is slid along the curved slope 44 to guide the rotation of the tank member 10 relative to the base member 60. Further, in the present rotation, a rib 22 formed on a bottom surface of the tank member 10 is also rotated to be faced to the seal member 90, which is adhered to the base member 60. The rib 22 is substantially in an O-shape corresponding to the O-shape of the seal member 90. In addition, a contact surface 48 of the tank-plate portion 30 makes contact with a contact surface 69 of the pre-crimped tab 62. Thus, the tank member 10 and the base member 60 are fitted together to be in a state shown in
In the state of
The present crimping may be implemented by pressing the raised portion 68 by using a bending die or by using a bending roller. The bending roller may roll around its center and may move along the raised portion 68 to bend the raised portion 68. In the present state of
As shown in
The number of the throughhole(s) 42 may be one and may be two or more, correspondingly to the number of the pre-crimped tab(s) 62.
According to the present embodiment, the tank member 10 has the slot portion 40 on the first lateral side 110. The base member 60 has the pre-crimped tab 62 on the first lateral side 110. The pre-crimped tab 62 is bent outward from the longitudinal axis. The slot portion 40 has the throughhole 42. The tank member 10 and the base member 60 are fitted together to define the inner cavity 1 a therebetween. The pre-crimped tab 62 is inserted in the throughhole 42 on the first lateral side 110. The base member 60 is crimped to the crimped periphery 50 of the tank member 10 on the second lateral side 120.
In the present configuration, the pre-crimped tab 62 is inserted in the throughhole 42 on the first lateral side 110, thereby to engage the base member 60 with the tank member 10 on the first lateral side 110. Therefore, the tank member 10 and the base member 60 need not be crimped on the first lateral side 110. Thus, no working space for a crimping apparatus is needed on the first lateral side 110 in the manufacturing process of the tank 1, thereby to reduce a manufacturing space for the tank 1 within a limited area. In addition, the tank member 10 and the base member 60 can be engaged together by inserting the pre-crimped tab 62 into the throughhole 42. Therefore, crimping is not needed on the first lateral side 110. Thus, manufacturing process of the tank 1 can be facilitated.
The base member 60 has the crimped portion 67 on the second lateral side 120. The crimped portion 67 is bent inward to the longitudinal axis and crimped to the tank member 10 on the second lateral side 120. In the present configuration, the tank member 10 and the base member 60 can be secured to each other on the second lateral side 120.
The tank member 10 and the base member 60 are fitted together by inserting the pre-crimped tab 62 into the throughhole 42, thereafter, by rotating the tank member 10 around the pre-crimped tab 62, which is inserted into and hinged along the throughhole 42, relative to the base member 60 to fit the contact surfaces 48, 69 of the tank member 10 and the base member 60 together. In the present configuration, the tank member 10 and the base member 60 can be easily assembled to each other and securely fitted to each other.
The slot portion 40 has the curved slope 44, which is adjacent to the throughhole 42 and located on the outside from the longitudinal axis across the throughhole 42. The pre-crimped tab 62 includes the tab end 64 and the bent portion 66. The tab end 64 extends outward from the bent portion 66 relative to the longitudinal axis. The bent portion 66 is bent outward relative to the longitudinal axis to define the bent curved surface 66a. The bent curved surface 66a is curved substantially along the curved slope 44 and is at least partially in contact with the curved slope 44. In the present configuration, the tank member 10 and the base member 60 can be guided by the bent curved surface 66a and the curved slope 44 when being rotted to each other. In addition, the bent curved surface 66a and the curved slope 44 can be fitted together to produce a sealing property therebetween.
The pre-crimped tab 62 is resiliently in contact with the curved slope 44 to bias the tank member 10 toward the base member 60. In the present configuration, the tank member 10 and the base member 60 can be securely fitted to each other.
The bottom portion 72 is equipped with the seal member 90 being elastic and substantially in an O-shape. The tank member 10 has the rib 22 substantially in an O-shape and urged onto the seal member 90. In the present configuration, the inner cavity 1 a defined between the tank member 10 and the base member 60 can be sealed from the outside of the tank 1.
The base member 60 has the bottom portion 72 having the openings 74 each extending through the bottom portion 72 in the thickness direction of the bottom portion 72. The openings 74 may be equipped with the tubes 2, respectively, to form passages to conduct a thermal medium therethrough.
As follows, a tank 201 according to the second embodiment will be described with reference to
As follows, a manufacturing process to assemble the tank member 210 with the base member 260 of the second embodiment will be described with reference to
The number of the crimped tab(s) 267 may be one and may be two or more, and the number of the throughhole(s) 242 may be one and may be two or more, correspondingly to the number of the crimped tab(s) 267.
In the constructed tank 201 according to the second embodiment, the base member 260 has the crimped tab 267 on the second lateral side 120. The tank member 210 has the slot portion 240 on the second lateral side 120. The slot portion 240 has the throughhole 242. The crimped tab 267 is inserted in the throughhole 242, bent outward from the longitudinal axis, and crimped to the tank member 210 on the second lateral side 120. In the present configuration, similarly to the first embodiment, the tank member 210 and the base member 260 need not be crimped on the first lateral side 110.
As follows, a tank 301 according to a third embodiment will be described with reference to
A base member 360 of the third member has a pre-crimped portion 362 on the first lateral side 110, in place of the pre-crimped tab 62 of the first and second embodiments. The pre-crimped portion 362 is bend inward to the lateral axis of the base member 360 before the base member 360 and the tank member 310 are assembled together. The base member 360 of the third member has the raised portion 68 on the first lateral side 110, similarly to the first embodiment. The tank member 310 and the base member 360 shown in
As follows, a manufacturing process to assemble the tank member 310 and the base member 360 of the third embodiment will be described with reference to FIGS. 10A to 10D. As shown in
In the state of
According to the present embodiment, the base member 360 has the pre-crimped portion 362 on the first lateral side 110. The tank member 310 and the base member 360 are fitted together to define the inner cavity 1 a therebetween, by inserting the lateral end of the tank member 310 inside the pre-crimped portion 362, and thereafter the tank member 310 is hinged and rotated along the pre-crimped portion 362 relative to the base member 360. The base member 360 is crimped to the tank member 310 on the second lateral side 120.
In the present configuration, similarly to the first and second embodiments, the tank member 310 and the base member 360 need not be crimped on the first lateral side 110.
The tank member may include the pre-crimped tabs on the first lateral side, and the base member may include the slot portion on the first lateral side. The tank member may include the pre-crimped tabs on the second lateral side, and the base member may include the slot portion on the second lateral side.
The tank member may include the pre-crimped portion on the first lateral side, and the base member may include the crimped periphery on the first lateral side. The tank member may include the pre-crimped portion on the second lateral side, and the base member may include the crimped periphery on the second lateral side.
The number of pre-crimped tab(s) may be one and may be two or more, and the number of the throughhole(s) may be one and may be two or more, correspondingly to the number of the pre-crimped tab(s).
The curved slope of the tank member may be at least partially in contact with the bent curved surface of the base member.
A seal member may be provided between contact surfaces of the pre-crimped tabs and the first throughholes to enhance sealing property between the tank member and the base member at the engagement portion therebetween.
The tank member 10 and/or the base member 60 may be formed of a resin material such as glass-filled nylon. In this case, the tank member 10 and/or the base member 60 may be formed by injection molding.
It should be appreciated that while the processes of the embodiments of the present disclosure have been described herein as including a specific sequence of steps, further alternative embodiments including various other sequences of these steps and/or additional steps not disclosed herein are intended to be within the steps of the present disclosure.
While the present disclosure has been described with reference to preferred embodiments thereof, it is to be understood that the disclosure is not limited to the preferred embodiments and constructions. The present disclosure is intended to cover various modification and equivalent arrangements. In addition, while the various combinations and configurations, which are preferred, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.