The present disclosure relates to fluid pump mountings, and particularly to a mounting adapter for a fuel tank to support a cantilevered or like pump assembly.
Portable fluid pumps, such as a portable fuel transfer pump assembly, typically include inlet and outlet manifolds connected to a pump housing. The inlet manifold may be threaded to removably attach onto a fuel or other liquid tank. The opening of the tank that receives the inlet manifold is often referred to as a tank port or bung. With the inlet manifold threadably fastened onto the tank port, the pump portion of the pump assembly, as well as the outlet manifold, typically set on top in a generally vertical orientation above the tank port. The fuel transfer pump assembly may also include a motor, electronics, and a nozzle support assembly that all typically extend laterally from the pump housing. This means much of the weight of the fuel transfer pump is cantilevered from the pump assembly portion that is sitting directly above the tank port.
For several fuel tank applications, the threaded tank port supporting the manifold of the pump housing, along with the associated motor, electronics, and nozzle structures cantilevered therefrom, is not an issue. For some aluminum-constructed tanks, however, the cantilevered weight of the motor, electronics, and nozzle structures may be substantial enough to cause fatigue and failure at the weld between the threaded tank port and the tank itself. This weld about the periphery of the threaded tank port secures the port to the tank and may be susceptible to fractures at this juncture, possibly resulting in failure. A common cause of this failure is the presence of a stress concentration where the weld and the tank substrate meet, at which point a fracture may begin to form and propagate due to fatigue.
Accordingly, an illustrative embodiment of the present disclosure provides a tank mounting adapter to be located adjacent a support structure of a fluid pump that attaches to a fluid tank wherein the support structure supports the fluid pump on the fluid tank. The tank mounting adapter comprises a tank adapter disc and a compression nut. The tank adapter disc includes an opening disposed therethrough and sized to receive at least a portion of the support structure of the fluid pump. The compression nut includes a collar with a threaded opening disposed therethrough such that threads of the threaded opening are configured to correspond to threads on the support structure of the fluid pump. The compression nut is located adjacent the tank adapter disc. The collar includes a lower portion that extends into the opening of the tank adapter disc. The compression nut is rotationally and linearly movable with respect to the tank adapter disc and against the tank adapter disc. And the tank adapter disc is extended in a direction transverse from the threaded opening of the compression nut.
In the above and further embodiments, the tank mounting adapter may further comprise: an O-ring located on the tank adapter disc opposite the compression nut; an O-ring located at least partially within a cavity formed on an underside of the tank adapter disc opposite the compression nut; the O-ring being located at least partially within a cavity formed on an underside of the tank adapter disc opposite the compression nut; the O-ring being made of a resilient material; the compression nut further comprising at least one tab extending therefrom; the at least one tab being a plurality of tabs, wherein each of the plurality of tabs being spaced apart from each other and extending outwardly from the compression nut; the lower portion of the collar that extends into the opening of the tank adapter disc being also located adjacent a periphery of the opening of the tank adapter disc; the compression nut exerting a downward force against the tank adapter disc; at least a portion of the tank adapter disc having a concave shape; the concave shape of the at least the portion of the tank adapter disc being located opposite of at least a portion of the compression nut; and the tank adapter disc having a shape that is selected from the group consisting of at least one of an oval, a square, and a rectangle.
Another illustrative embodiment of the present disclosure provides a tank mounting adapter that comprises a tank adapter disc and a compression nut. The tank adapter disc includes an opening disposed therethrough. The compression nut includes a collar with a threaded opening disposed therethrough. The compression nut is located adjacent the tank adapter disc. And the compression nut is movable against the tank adapter disc.
In the above and further embodiments, the tank mounting adapter may further comprise: the collar including a lower portion that extends into the opening of the tank adapter disc; the compression nut being rotationally and linearly movable with respect to the tank adapter disc; and the tank adapter disc being extended in a direction transverse from the threaded opening of the compression nut.
Another illustrative embodiment of the present disclosure provides a tank mounting adapter that comprises a tank adapter disc and a compression nut. The tank adapter disc includes an opening disposed therethrough. The compression nut includes a collar with a threaded opening disposed therethrough. And the compression nut is movable against the tank adapter disc.
In the above and further embodiments, the tank mounting adapter may further comprise: the compression nut being located adjacent the tank adapter disc; the tank adapter disc being extended in a direction transverse from the threaded opening of the compression nut; and the collar including a lower portion that extends into the opening of the tank adapter disc.
Additional features and advantages of the tank mounting adapter assembly will become apparent to those skilled in the art upon consideration of the following detailed descriptions exemplifying the best mode of carrying out the tank mounting adapter assembly as presently perceived.
The concepts described in the present disclosure are illustrated by way of example and not by way of limitation in the accompanying figures. For simplicity, and clarity of illustration, elements illustrated in the figures are not necessarily drawn to scale. For example, the dimensions of some elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference labels may be repeated among the figures to indicate corresponding or analogous elements.
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplification set out herein illustrates embodiments of the tank mounting adapter assembly, and such exemplification is not to be construed as limiting the scope of the tank mounting adapter assembly in any manner.
The figures and descriptions provided herein may have been simplified to illustrate aspects that are relevant for a clear understanding of the herein described devices, systems, and methods, while eliminating, for the purpose of clarity, other aspects that may be found in typical devices, systems, and methods. Those of ordinary skill may recognize that other elements and/or operations may be desirable and/or necessary to implement the devices, systems, and methods described herein. Because such elements and operations are well known in the art, and because they do not facilitate a better understanding of the present disclosure, a discussion of such elements and operations may not be provided herein. However, the present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the art.
Accordingly, an illustrative embodiment of the present disclosure provides a tank mounting adapter assembly that attaches illustratively to the inlet manifold of the fluid transfer pump and engages the surface of the fuel tank about a spaced apart periphery of the threaded tank port. The threads of the inlet manifold engage the threads of the tank port like normal, but a compression nut of the tank mounting adapter assembly also threads onto the inlet manifold at a location above the tank port. The tank mounting adapter assembly includes a tank adapter disc that is forcibly pressed against the tank wall by a threaded compression nut. The engagement between the threads of the inlet manifold and the compression nut creates a downward force on the tank adapter disc against the tank wall. This downward force against the tank wall counteracts the moment of force created at the threaded tank port by the downward force from the cantilevered motor, electronics, and nozzle assemblies of the fluid transfer pump. By counteracting this moment of force, less stress is applied at the tank weld located about the threaded tank port, thereby reducing the risk of fatigue and fracture of the tank port at this area. This expands the usefulness of the cantilevered fuel transfer pump assembly for applications that might otherwise have not been available for use.
An embodiment of the tank mounting adapter assembly may include a tank adapter disc, compression nut, and resilient O-ring. The compression nut may have threads that correspond to the threads on the inlet manifold. The threaded periphery of the inlet manifold should be sufficient to receive both the threaded tank port on the fuel tank and the compression nut. The tank adapter disc includes an opening that also receives the inlet manifold and is positioned adjacent the compression nut. In use, the compression nut is movable linearly by rotating on the threads of the inlet manifold to act on the tank adapter disc to exert a downward force from the threaded connection between the inlet manifold and the compression nut, through the tank adapter disc, and against the tank wall surrounding the threaded tank port. The resilient O-ring is positionable between the tank adapter disc and the wall of the tank to primarily provide vibration damping in order to prevent the tank adapter disc from marring the surface of the tank wall.
By creating this force at the inlet manifold and distributed against the wall of the tank about the periphery of the threaded tank port, any moment of force created by the cantilevered weight of the fuel transfer pump assembly's, motor, electronics, and nozzle assemblies is counteracted. This is believed to reduce the otherwise stress concentration and possible fatigue at the weld between the tank wall and the threaded tank port.
An illustrative embodiment of a fuel or fluid transfer pump 2, shown attached to an illustrative fuel or fluid tank 4, with an embodiment of a mounting adapter assembly 6, is shown in
In this illustrative embodiment, a motor assembly 14 extends laterally from pump assembly 10. Here, at least a portion of this motor assembly 14 is not positioned directly over the connection between inlet manifold 8 and fluid tank 4. Likewise, electronics compartment 16, nozzle boot 18, and nozzle lever switch 20 are also shown coupled to motor assembly 14 and spaced apart from the connection between inlet manifold 8 and fluid tank 4. A nozzle (not shown) may be fitted into nozzle boot 18 and supported by nozzle lever switch 20 when not in use. A hose may extend from outlet manifold 12 to the nozzle for purposes of dispensing fluid from fluid tank 4 to another container. Nonetheless, the nozzle, when located in nozzle boot 18 and supported by nozzle lever switch 20, adds further weight spaced apart from the connection between inlet manifold 8 and fluid tank 4 as further explained herein, but evident from this view. To that end, several of the structures from fluid transfer pump 2 may create a moment of force at the connection between fluid tank 4 and inlet manifold 8, induced by the cantilevered structures of fluid transfer pump 2 extending laterally away from pump assembly 10 located over inlet manifold 8.
An illustrative mounting adapter assembly 6 is shown attached to inlet manifold 8 and engaging outer wall surface 22 of fluid tank 4 to reverse the load created by the moment of force induced by the cantilevered pump load. It is appreciated that mounting adapter assembly 6 distributes this counteracting downward force onto fluid tank 4. In this way, such cantilevered fuel transfer pump 2 may have expanded applications to tank structures that may not otherwise be able to support such pumps.
Perspective and detail perspectives views of fluid tank 4 are shown in
The illustrative tank shown here is composed of top wall 24 having an outer wall surface 22 and a plurality of sidewalls 26 and bottom wall (not shown) to form a container. The particular size and configuration of the fluid tank can vary and the adapters of the present disclosure may be employed on many of them, so long as they have a tank opening, port, or connection location configured to receive a pump, such as a cantilevered pump. As such, it is appreciated that the tank herein is illustrative.
Because fluid tank 4 is illustrative, it may be made of aluminum and employing one or more tank ports 28. In the illustrated embodiment herein, fluid tank 4 includes multiple tank ports 28. This is to allow attachment of the pump, such as fluid transfer pump 2 shown in
As shown in the perspective detail view of
A side elevational view showing a portion of fluid tank 4, in cross-section with fluid transfer pump 2, coupled thereto at tank port 28, is depicted in Prior Art
In order to mitigate this potential damage, mounting adapter assembly 6 shown in the perspective view of
As further shown in this illustrative embodiment, compression nut 42 includes illustrative tabs 52, illustratively spaced apart and regularly placed about outer periphery 54 of compression nut 42. Tabs 52 may serve to provide engagement structures to allow compression nut 42 to rotate along threaded surface 36 of inlet manifold 8 for moving compression nut 42 linearly.
Tank adapter disc 44 is dimensioned to be sandwiched between compression nut 42 and outer wall surface 22 of fluid tank 4. It is contemplated, that the combination of compression nut 42 and tank adapter disc 44 will create a downward force against outer wall surface 22, but spaced apart from tank port 28 to create a desired counteracting force.
Another side elevational view showing a portion of fluid tank 4 in cross-section with fluid transfer pump 2, coupled to both tank port 28 and mounting adapter assembly 6, is shown in
Also shown in this view is resilient O-ring 66 located in an illustrative cavity 68 on the underside surface 70 of tank adapter disc 44. Downward force 64 causes tank adapter disc 44 to sandwich resilient O-ring 66 between underside surface 70 and outer wall surface 22. This provides a seal between tank adapter disc 44 and fluid tank 4 about the periphery of tank port 28. O-ring 66 may also assist in distributing downward force 64 about outer wall surface 22. The resulting effect of mounting adapter assembly 6 onto fluid tank 4 is that, despite downward force 38 still being applied, there is no substantial moment of force 40 acting on tank weld 34. Rather, there is an upward force 72, but that is just a linear force opposing downward forces 38 and 64. Because downward force 64 reverses the cantilevered load of downward force 38, no moment of force is created at tank weld 34 to produce a stress concentration and potential fractures. The O-ring is intended to provide vibration damping to the system, but also serves to accommodate disparities or unevenness in the tank wall top (e.g., diamond plate texture) so as to not mar the surface and create consistent preload over time.
An exploded view of mounting adapter assembly 6 is shown in
Also shown in this view is resilient O-ring 66 sized to be placed underneath tank adapter disc 44 and pressed against outer wall surface 22 of fluid tank 4 (see, also,
A top view of mounting adapter assembly 6 is shown in
An underside view of mounting adapter assembly 6 is shown in
In the drawings, some structural or method features may be shown in specific arrangements and/or orderings. However, it should be appreciated that such specific arrangements and/or orderings may not be required. Rather, in some embodiments, such features may be arranged in a different manner and/or order than shown in the illustrative figures. Additionally, the inclusion of a structural or method feature in a particular figure is not meant to imply that such feature is required in all embodiments and, in some embodiments, may not be included or may be combined with other features. It should also be appreciated that, to the extent any subject matter disclosed in this non-provisional patent document conflicts with the priority application, the disclosure from this non-provisional patent document controls.
The present Application relates to and claims priority to U.S. Provisional Patent Application, Ser. No. 63/114,007, filed on Nov. 16, 2020, entitled “Tank Port Saver.” The subject matter disclosed in that Provisional Application is hereby expressly incorporated into the present Application.
Number | Date | Country | |
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63114007 | Nov 2020 | US |