The present invention concerns a plasma generating apparatus that generates plasma by vacuum arc discharge. More specifically, it concerns a target exchange type plasma generating apparatus in which supply sources of vacuum arc plasma (henceforth referred to as “targets”) are multiply installed, and a target exchanging mechanism is comprised, in which the positions of the target that has been installed as an electrode at the electric discharge position and the target whose electric discharge surface has been polished at the polishing position are exchanged.
It has been known that the surface characteristics of a solid are improved by forming a film on or injecting ions in the surface of the solid material in plasma. Films that were formed using plasma that includes metal and/or nonmetal ions strengthen the abrasion and corrosion resistances of solid surfaces, and are useful as protective films, optical thin films, and transparent electroconductive films among others. As a method to generate plasma that includes metal and/or nonmetal ions, there is a vacuum arc plasma method. In this vacuum arc plasma method, an arc spot is formed in a vicinity of the electric discharge surface, by an arc discharge that arises between the electric discharge surface of the target that is the cathode and the anode. The arc spot becomes self-sustaining upon supplying of a predetermined arc current, and vacuum arc plasma comprising ions of the target material (henceforth simply called “plasma”) is ejected from the arc spot. The arc spot becomes unstable when a hole formed by evaporation/weathering (erosion) of the target material exists on the electric discharge surface (henceforth referred to as “pore”), and a larger arc current becomes necessary to maintain the arc spot. Therefore, in a conventional plasma generator, when the electric discharge surface of a target became worn out by formation of pores, it was necessary to interrupt temporarily the intermittent generation of plasma, open the vacuum chamber, and exchange the target. To achieve the necessary degree of vacuum again, a time greater than 1 day was often necessary.
In the Japanese Patent Laid-Open No. 2005-240182 bulletin (Patent Document 1), a conventional target exchange type plasma generating apparatus is described, in which two targets are provided side-by-side to make a long, continuous use possible, and the positions of the target whose electric discharge surface became worn out by generation of vacuum arc plasma, and the target on which the polishing of the electric discharge surface has been completed, can be exchanged in the same vacuum chamber.
In the conventional target exchange type plasma generating apparatus shown in
Therefore, the object of the present invention is to offer a target exchange type plasma generating apparatus in which the positions of the targets in the electric discharge position and the polishing position can be exchanged, and the positions of the two targets can be adjusted independently.
The present invention has been proposed to solve the above problem, and the first form of the present invention is a target exchange type plasma generating apparatus comprising a plasma generating portion that generates plasma by a vacuum arc discharge between a target becoming a cathode and an anode under a vacuum environment, a target polishing portion that polishes an electric discharge surface of said target, and a target exchanging mechanism that exchanges the positions of a target positioned at an electric discharge position of said plasma generating portion and a target positioned at a polishing position of said target polishing portion, wherein said target exchanging mechanism comprises a main holder half-rotated by a main motor, two containing portions installed in opposite positions along the diameter direction of said main holder, two auxiliary holders contained rotatably in said two containing portions, two auxiliary motors spinning said two auxiliary holders, two sliders raising and lowering said two auxiliary holders in the spinning shaft direction, and said two targets engaged in said two auxiliary holders, where the positions of said targets are exchanged by half-rotating said main holder, and said two targets are independently driven so that they are raised, lowered, and spun to said electric discharge position and said polishing position when said main holder is stationary.
The second form of the present invention is the target exchange type plasma generating apparatus of the first form, wherein connecting means removable from said auxiliary holders are installed at tips of said spinning shafts, said auxiliary motors and said sliders are separated from said main holder at the detachment time of said connecting means, the positions of said targets are exchanged by half-rotating only said main holder that has received said auxiliary holders, said auxiliary holders are separated from said main holder by raising said spinning shafts at the engagement time of said connecting means, and each of said two targets are independently deployed at said electric discharge position and said polishing position.
The third form of the present invention is the target exchange type plasma generating apparatus of the second form, wherein said connecting means comprises a chuck mechanism.
The fourth form of the present invention is the target exchange type plasma generating apparatus of the first form, wherein said auxiliary holders are fastened to tips of said spinning shafts, each of said two targets are positioned independently at said electric discharge position and said polishing position by raising said spinning shafts and separating said auxiliary holders from said main holder, said auxiliary holders are contained inside said containing portions of said main holder by lowering said spinning shafts, and said auxiliary motors and said sliders are half-rotated as a whole upon exchanging the positions of said targets by half-rotating said main holder.
The fifth form of the present invention is the target exchange type plasma generating apparatus of any one of the first to fourth forms, wherein said plasma generating portion is positioned in a plasma generation chamber sealed by an electric discharge partition wall when said target is positioned at said electric discharge position, said target polishing portion comprising a polishing device is positioned in a target polishing chamber sealed by a polishing partition wall when said target is positioned at said polishing position, and grinding powder that is ejected by said polishing device from said target is sealed in said polishing chamber.
The sixth form of the present invention is the target exchange type plasma generating apparatus of any one of the first to fifth forms, wherein said plasma generating portion is formed inside of an electrically neutral outer wall and an anode inner wall installed at the inner side of said outer wall.
The seventh form of the present invention is the target exchange type plasma generating apparatus of the sixth form, wherein a target coil is positioned at the outer circumference of said outer wall tube at a vicinity position of said target, a filter coil is positioned at the plasma outlet side of said plasma generating portion, and a stabilizing magnetic field that is generated by said target coil is formed in reverse-phase (cusp) or in-phase (mirror) of a plasma advancing magnetic field that is generated by said filter coil.
The eighth form of the present invention is the target exchange type plasma generating apparatus of any one of said first to seventh forms, wherein a striker that induces an arc discharge on said electric discharge surface of said target is positioned at a vicinity of the target positioned at said electric discharge position of said plasma generating portion, said striker is rotated around a fulcrum by a rotating means, and abutting of said striker tip against said electric discharge surface is detected by measuring the torque reaction force on said striker.
According to the first form of the present invention, because said target exchanging mechanism comprises a main holder half-rotated by a main motor, two containing portions installed in opposite positions along the diameter direction of said main holder, two auxiliary holders contained rotatably in said two containing portions, two auxiliary motors spinning said two auxiliary holders, two sliders raising and lowering said two auxiliary holders in the spinning shaft direction, and said two targets engaged in said two auxiliary holders. Because of this, the positions of said targets can be exchanged by half-rotating said main holder, and at the same time, said two targets can be independently driven so that they are raised, lowered, and spun to said electric discharge position and said polishing position when said main holder is stationary. That is to say, the main holder and the auxiliary holder are comprised so that they are driven independently, and for each target, the positional relation with the striker in the plasma generating portion or the grinder in the target polishing portion can be set at a suitable position. Also, by spinning each target independently, the contact location of the striker and the electric discharge surface, as well as the position of trimming, can be adjusted appropriately. In addition, for the motor, various kinds of driving means, such as an electric motor and an air cylinder-driven actuator, can be used. Therefore, even when a difference occurs in the quantities of consumption by the polishing treatment of the two targets, these two targets can be arranged at positions suitable for vacuum arc discharge or polishing treatment, through a height adjustment in which the targets are independently raised and lowered. In addition, polishing treatment is a trimming of the electric discharge surface of an exhausted target in a configuration designed beforehand, and it includes various methods. For example, aside from grinding, a method such as electropolishing can be used.
According to the second form of the present invention, connecting means removable from said auxiliary holders are installed at tips of said spinning shafts, said auxiliary motors and said sliders are separated from said main holder at the detachment time of said connecting means, the positions of said targets are exchanged by half-rotating only said main holder that has received said auxiliary holders, and said auxiliary holders can be separated from said main holder by raising said spinning shafts at the engagement time of said connecting means. Therefore, the targets can be exchanged without half-rotating said spinning shaft, said auxiliary motors, and said sliders along with said main holder, and the structure of the main holder can be relatively simplified. Because of this, the durability of the apparatus can be improved.
According to the third form of the present invention, because said connecting means comprises a chuck mechanism, said auxiliary holders can be attached to and detached from the tips of said spinning shafts more reliably. That is to say, through opening and closing of the chuck mechanism, the auxiliary holders and the spinning shafts can be attached and detached by a comparatively simple operation.
According to the fourth form of the present invention, said auxiliary holders are fastened to tips of said spinning shafts, each of said two targets are positioned independently at said electric discharge position and said polishing position by raising said spinning shafts and separating said auxiliary holders from said main holder, said auxiliary holders are contained inside said containing portions of said main holder by lowering said spinning shafts, and said auxiliary motors and said sliders can be half-rotated as a whole upon exchanging the positions of said targets by half-rotating said main holder. Because said auxiliary holders are fixed at the tips of said spinning shafts, abrasion of mechanical parts and generation of impurities accompanying attachment and detachment of said spinning shafts and said auxiliary holders can be minimized. Also, just as in the first form, said two targets can be independently driven so that they are raised, lowered, and spun to said electric discharge position and said polishing position when said main holder is stationary.
According to the fifth form of the present invention, said plasma generating portion is positioned in a plasma generation chamber sealed by an electric discharge partition wall when said target is positioned at said electric discharge position, said target polishing portion comprising a polishing device is positioned in a target polishing chamber sealed by a polishing partition wall when said target is positioned at said polishing position, and grinding powder that is ejected by said polishing device from said target is sealed in said polishing chamber. Because of this, the plasma generating portion can be maintained in a cleaner state. That is to say, it is doubly shielded by the electric discharge partition wall and the polishing partition wall, and a clean state can be maintained for a longer time. Also, a receiving portion for collecting the grinding powder can be set up at the upper side of the main holder.
According to the sixth form of the present invention, because said plasma generating portion is formed inside of an electrically neutral outer wall and an anode inner wall installed at the inner side of said outer wall, the safety of the plasma generating apparatus can be improved. That is to say, voltage is not applied on the outer wall of the plasma generating apparatus, and handling of this apparatus can be done relatively safely.
According to the seventh form of the present invention, a target coil is positioned at the outer circumference of said outer wall tube at a vicinity position of said target, a filter coil is positioned at the plasma outlet side of said plasma generating portion, and a stabilizing magnetic field that is generated by said target coil is formed in reverse-phase (cusp) or in-phase (mirror) of a plasma advancing magnetic field that is generated by said filter coil. Because of this, the plasma stabilization or the generation efficiency of plasma can be improved appropriately. There are cases where the generated vacuum arc oscillates on the electric discharge surface and becomes unstable, but results have been obtained where the vacuum arc is stabilized by application of a reverse-phase (cusp) magnetic field with respect to the plasma magnetic field, and plasma can be generated more stability. Also, when an in-phase (mirror) magnetic field is formed, the generation efficiency of the plasma can be improved.
According to the eighth form of the present invention, a striker that induces an arc discharge on said electric discharge surface of said target is positioned at a vicinity of the target positioned at said electric discharge position of said plasma generating portion, said striker is rotated around a fulcrum by a rotating means, and abutting of said striker tip against said electric discharge surface is detected by measuring the torque reaction force on said striker. Because of this, polishing treatment can be done highly efficiently. Previously, there were many cases where the striker came in contact with the electric discharge surface by the gravity or the inertia from a force applied at the time of drive, but by holding a constant torque and measuring the torque reaction force at the time of contact, the contact by the striker can be detected highly accurately.
In said target polishing portion 8, grinder 34 is connected to a driving means, namely motor MG for the grinder, through grinder rotating shaft 36, and electric discharge surface TS2 of target T2 can be polished by grinder 34. By doing a polishing treatment on electric discharge surface TS2 with target polishing portion 8, it can remove the pores of electric discharge surface TS2 formed by generation of plasma. Furthermore, target polishing portion 8 is covered with polishing portion outer wall 12 and polishing partition wall 38, and even when polishing treatment is done on electric discharge surface TS2, ejection of grinding powder and such from target polishing portion 8 to another location in the vacuum chamber can be prevented or suppressed.
Target exchanging mechanism 6 of
(5A) of
In the second advancing path, a second magnetic field generator that generates a plasma advancing magnetic field is set up, and plasma P advances. It advances through radially enlarged tube 66 in which multiple baffles 66a are installed in the inner wall, remaining droplets D collide and adhere to said baffles 66a, and droplets D are removed furthermore. Plasma P from which droplets D have been removed is supplied to plasma processing portion 74 by the magnetic field of third magnetic field generator 71, 71, and a plasma treatment of object to be treated 3 can be done. In target exchange type plasma generating apparatus 2 concerning the present invention, because the generation of plasma and the polishing of the electric discharge surface can be repeated intermittently by exchanging the two targets, plasma treatment can be done highly efficiently.
In (8A) of
The present invention is not limited to the embodiments described above. Various modifications, design alterations, and others that do not involve a departure from the technical concept of the present invention are also included in the technical scope of the present invention.
According to target exchange type plasma generating apparatus concerning the present invention, a target exchange type plasma generating apparatus can be offered, in which the positions of the depleted target, to which multiple pores have been formed by plasma generation, and the polish-processed target can be exchanged, and also, the height of the two targets, and their contact position with the striker and such can be adjusted independently. For example, in a case where two kinds of target with different composition are set up, a target can be installed in a suitable location, depending on the quantity of consumption. Therefore, according to the present invention, vacuum arc plasma can be generated without opening the vacuum chamber, for a long time, continually or intermittently, and more stably, and thus a plasma processing apparatus that highly efficiently performs a film formation and a plasma treatment to an object to be treated can be provided.
Number | Date | Country | Kind |
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2008-094418 | Mar 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/054015 | 3/4/2009 | WO | 00 | 9/28/2010 |