The present invention relates to a temperature-measuring apparatus and the like which measure the internal temperatures of measurement subjects.
In processes for manufacturing electronic components such as integrated circuits (IC), in order to decrease initial failure in advance and exhibit the reliability of the electronic components, inspection is carried out regarding the performance or functions of the manufactured electronic components (burn-in tests). As the burn-in tests, there are inspections that are carried out at high temperatures. For example, JP-A-2014-76519 discloses an electronic component inspection apparatus in which electronic components are transported to a socket that inputs/outputs electrical signals for inspection and are pressed onto the socket while being heated so as to connect terminals of the electronic components to the socket, thereby inspecting the electrical characteristics of the electronic components.
However, the above-described inspections that are carried out at high temperatures are carried out in a state in which electronic components are heated to temperatures necessary for inspection (for example, 150° C. or the like). Since it is not possible to install or insert temperature-measuring devices into electronic components, methods in which the internal temperatures of electronic components are presumptively measured from the operation status of elements having temperature characteristics such as diodes or transistors mounted in the electronic components and heat sources are controlled to heat the electronic components so that the internal temperatures of the electronic components reach the above-described necessary temperatures (hereinafter, referred to as “target temperatures”) are known. However, the above-described methods of the related art are not applicable in a case in which the electronic components are considered as black boxes as a whole and, furthermore, there have been problems in that the presumption of the internal temperatures of the entire electronic components from the operation status of elements has a margin of error, individual differences among electronic components, the fluctuation of ambient heat environments, and the like cause unevenness in terms of the actual internal temperature, and there are cases in which electronic components cannot be heated to the target temperatures. In addition, although it is necessary to cause the internal temperatures of electronic components to reach the target temperature during inspection, it cannot be said that the methods of the related art are highly accurate at all times as methods for measuring the internal temperatures of electronic components.
Hitherto, description has been made about electronic components, but the same problems can be caused for any components other than electronic components as long as it is necessary to heat the internal temperatures to the target temperatures for inspection and the like.
An advantage of some aspects of the invention is to provide a technique with which the internal temperatures of measurement subjects can be accurately measured and the transition of the internal temperatures can be monitored.
A first aspect of the invention is directed to a temperature-measuring apparatus including a first heat source capable of changing a heat generation temperature, amounting portion on which a measurement subject accommodating a measurement target is mounted, a second heat source which is a heat source that heats the mounting portion and is capable of changing a heat generation temperature, a temperature sensor that detects a temperature of a predetermined position other than the measurement target on a heat flow path which comes from the first heat source and passes through the measurement subject, and a temperature computation portion that computes a temperature of the measurement target on the basis of heat balance characteristics of the temperature of the measurement target, a temperature of the first heat source, a temperature of the second heat source, and the temperature of the predetermined position, the temperatures of the first heat source, the temperature of the second heat source, and the detected temperature of the predetermined position.
As another aspect of the invention, the invention may be configured as a control method of a temperature-measuring apparatus including a first heat source capable of changing a heat generation temperature, amounting portion on which a measurement subject accommodating a measurement target is mounted, a second heat source which is a heat source that heats the mounting portion and is capable of changing a heat generation temperature, and a temperature sensor that detects a temperature of a predetermined position other than the measurement target on a heat flow path which comes from the first heat source and passes through the measurement subject, the control method including: computing a temperature of the measurement target on the basis of heat balance characteristics of the temperature of the measurement target, a temperature of the first heat source, a temperature of the second heat source, and the temperature of the predetermined position, the temperature of the first heat source, the temperature of the second heat source, and the detected temperature of the predetermined position.
According to the first aspect of the invention and the like, it is possible to compute the temperature of the measurement target accommodated in the measurement subject from the temperatures of the first heat source, the temperature of the second heat source, and the detected temperature of the predetermined position using the heat balance characteristics of the temperature of the measurement target, the temperatures of the first heat source, the temperature of the second heat source, and the temperature of the predetermined position. According to the aspect, it becomes possible to accurately measure the internal temperatures of measurement subjects and monitor the transition of the internal temperatures.
As a second aspect of the invention, the temperature-measuring apparatus of the first aspect of the invention may be configured such that the heat generation temperature of the second heat source is set to be higher than the heat generation temperature of the first heat source.
According to the second aspect of the invention, it is possible to set the heat generation temperature of the second heat source to be higher than the heat generation temperature of the first heat source.
As a third aspect of the invention, the temperature-measuring apparatus of the first or second aspect of the invention may be configured such that the temperature sensor detects a temperature of the mounting portion as the temperature of the predetermined position.
According to the third aspect of the invention, it is possible to compute the temperature of the measurement target by detecting and using the temperature of the mounting portion on which the measurement subject is mounted.
As a fourth aspect of the invention, the temperature-measuring apparatus of any one of the first to third aspects of the invention may be configured such that the temperature-measuring apparatus further includes: a conveyance portion that holds and conveys the measurement subject to the mounting portion and halts at a predetermined halt position during measurement, and the first heat source is provided in the conveyance portion.
According to the fourth aspect of the invention, it is possible to heat the measurement subject (measurement target) using the conveyance portion that holds and conveys the measurement subject to the mounting portion and halts at the predetermined position between measurements. In addition, between measurements, it is possible to compute the temperature of the measurement target accommodated in the heated measurement subject. In addition, at this time, it is possible to block a surrounding of the measurement subject from heat by heating the mounting portion and stably heat the measurement subject.
As a fifth aspect of the invention, the temperature-measuring apparatus of any one of the first to fourth aspects of the invention may be configured to further include: a control portion that controls the temperatures of the heat sources on the basis of the computed temperature of the measurement target.
According to the fifth aspect of the invention, it is possible to realize the temperature control of the heat sources with which the temperature of the measurement target is set to a predetermined temperature.
As a sixth aspect of the invention, the temperature-measuring apparatus of any one of the first to fifth aspects of the invention may be configured such that the temperature computation portion variably sets the heat balance characteristics depending on heat environments.
According to the sixth aspect of the invention, it is possible to compute the temperature of the measurement target using the heat balance characteristics varied depending on heat environments.
As a seventh aspect of the invention, the temperature-measuring apparatus of the sixth aspect of the invention may be configured such that the temperature computation portion variably sets the heat balance characteristics depending on the heat environments on the basis of any one of a temperature in an apparatus chassis and a convection degree.
According to the seventh aspect of the invention, it is possible to compute the temperature of the measurement target using the heat balance characteristics varied depending on the temperature in the apparatus chassis and the convection degree in the apparatus chassis.
As an eighth aspect of the invention, an inspection apparatus including the temperature-measuring apparatus of any one of the first to seventh aspects of the invention, in which the measurement target is an electronic circuit, may be configured.
According to the eighth aspect of the invention, in the inspection apparatus of the electronic circuit, it is possible to accurately measure the temperature of the electronic circuit which is an inspection target as the measurement target and monitor the transition of the temperature.
As a ninth aspect of the invention, the inspection apparatus of the eighth aspect of the invention may be configured such that the mounting portion has a socket for the electronic circuit, a circuit inspection treatment device which is installed in a predetermined space in the apparatus chassis, has an operation compensation temperature that is lower than the temperatures of the heat sources, and is connected to the socket with an electrical wire and a cooling device for cooling the circuit inspection treatment device are provided, and the temperature computation portion variably sets the heat balance characteristics depending on a heat environment in the predetermined space.
According to the ninth aspect of the invention, the circuit inspection treatment device having an operation compensation temperature that is lower than the temperatures of the heat sources is installed in the predetermined space of the chassis, and this circuit inspection treatment device is cooled using the cooling device. Therefore, although the heat environment in the predetermined space in which the circuit inspection treatment device is installed may have an influence on a temperature of the electronic circuit, the heat balance characteristics varied depending on the heat environment in the predetermined space are used, and thus it is possible to realize computation in consideration of the influence in the computation of the temperature of the electronic circuit.
As a tenth aspect of the invention, the inspection apparatus of the eighth or ninth aspect of the invention may be configured such that the temperature sensor detects a temperature of a position close to the electrical wire in the socket as the temperature of the predetermined position.
According to the tenth aspect of the invention, it is possible to compute the temperature of the electronic circuit by detecting and using temperatures at positions in which heat flows from the heat sources easily flow.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, a preferred embodiment of the invention will be described with reference to the accompanying drawings. In the following description, an integrated circuit (IC) which is an electronic circuit will be used as a measurement subject, and an IC test handler used to inspect the electrical characteristics of IC at high temperatures will be exemplified. IC test handlers are installed and used in outsourced semiconductor assembly and tests (OSAT) or the like which undertake post-processes (assembly or inspection/tests) of semiconductor-manufacturing processes. The invention is not limited by the embodiment described below, and applicable formats of the invention are also not limited to the following embodiment. In addition, in the drawing, the same portion will be given the same reference symbol.
The inspection unit 10 includes, as principal constitutions, a mounting portion 110 which is installed at an appropriate place in the inspection unit 10 and mounts an IC package 20 accommodating an IC 22 which is an inspection target (also a measurement target of internal temperatures described below) and an adsorption hand 120 as a conveyance portion which moves in the inspection unit 10 and sequentially conveys IC packages 20 toward the mounting portion 110.
The adsorption hand 120 adsorbs and holds the IC package 20 on a front end surface side using a suction mechanism, not shown, and conveys the IC package 20. This adsorption hand 120 has a first heating portion 121 which is a first heat source in a front end portion and is capable of heating and holding the IC package 20 (IC 22) at the same time. The first heating portion 121 is constituted by burying a heat generator (hereinafter, referred to as “hand heater”) 123 in a heat conductor 122.
The hand heater 123 is constituted so as to be capable of changing a heat generation temperature in a predetermined temperature range, and the heat generation temperature is controlled using a temperature control portion 373 constituting the control device 30. This hand heater 123 is intended to heat the IC 22 to a predetermined target temperature (for example, 150° C. or the like), and the temperature range in which the heat generation temperature can be changed is set to be, for example, room temperature to approximately 180° C.
The mounting portion 110 detachably holds the IC package 20 and has a socket 111 that conducts electrical signals between the circuit inspection treatment device 60 and the IC 22. The socket 111 has a recess portion 112 formed on an upper surface, and the IC package 20 is mounted in the socket 111 using the adsorption hand 120 at the time of inspection. In addition, the socket 111 includes a plurality of socket pins (electrical wires) 113 in an array which have one end portion exposed in the recess portion 112 and are electrically connected to individual terminals 21 of the IC 22 mounted in the recess portion 112. The other end portion of each of the socket pins 113 is connected to the end of an electrical wire of a corresponding cable 61 through a cable connector 611 and is connected to the circuit inspection treatment device 60.
The mounting portion 110 has a second heating portion 115 which is a second heat source.
The socket heater 117 is constituted so as to be capable of changing a heat generation temperature in a predetermined temperature range like the hand heater 123, and the heat generation temperature is controlled to a higher temperature than the heat generation temperature of the hand heater 123 using the temperature control portion 373. In the present embodiment, the heat generation temperature of the socket heater 117 is set to a temperature that is higher than the heat generation temperature of the hand heater 123 by a predetermined value. The degree of the temperature difference may be appropriately set, and the predetermined value is preferably set to, for example, 20° C. or more. When the heat generation temperature by the socket heater 117 is set to be 20° C. or more higher than the heat generation temperature of the hand heater 123, a heat-blocking effect described below improves, and it is possible to stably heat the IC 22. The temperature range in which the heat generation temperature can be changed is set to be, for example, room temperature to approximately 180° C.
The operation of the inspection unit 10 regarding the inspection of one IC 22 will be briefly described. First, the adsorption hand 120 adsorbs and holds the IC package 20 accommodating the IC 22 which is an inspection target, conveys the IC package up to the mounting portion 110, and mounts the IC package in the recess portion 112 of the socket 111. At this time, the adsorption hand 120 moves downward from the position in
In the inspection unit 10 operating as described above, the adsorption hand 120 includes a first temperature detector 125 for detecting the temperature of the first heating portion 121. The first temperature detector 125 may be installed at an arbitrary position in the first heating portion 121 such as the inside, surface, or the like of the first heating portion 121.
The mounting portion 110 includes a second temperature detector 118 for detecting the temperature of the second heating portion 115. The second temperature detector 118 is installed at a position close to the socket heater 117.
The mounting portion 110 includes a third temperature detector 119 which is a temperature sensor that detects the temperature of a predetermined position other than the IC 22. The third temperature detector 119 may be installed at an arbitrary position in the socket 111, but is preferably installed at a position which is lower than the IC package 20 (on the downstream side of a heat flow direction) and is close to any one of the socket pins 113. As described below, a heat flow from the hand heater 123 moves in a heat flow direction shown by an arrow in
The control device 30 controls the operation of the inspection unit 10 regarding the inspection of the IC 22. In this control device 30, the temperature control portion 373 computes and uses the IC temperature TIC of the IC 22 which is the inspection target and controls the heat generation temperature of the hand heater 123 as needed so that the IC temperature TIC reaches the target temperature.
The circuit inspection treatment device 60 is constituted of a computer or the like, input and output electrical signals to and from the IC 22 which is the inspection target, and carries out a treatment for inspecting the electrical characteristics of the IC 22 (inspection treatment). Specifically, the circuit inspection treatment device 60 outputs inspection electrical signals to the IC 22 through the socket. In addition, the circuit inspection treatment device analyzes electrical signals that are input from the IC 22 in response to the outputted electrical signals, thereby determining whether the electrical characteristics are favorable or poor and selecting favorable products/poor products.
The cooling device 70 is intended to cool the circuit inspection treatment device 60 and air-cools the accommodation space 15 by feeding indoor air into the accommodation space 15 using, for example, a fan and discharging the air in the accommodation space 15. Since the operation guaranteed temperature of the circuit inspection treatment device 60 is approximately room temperature, heat flowing from the hand heater 123 is discharged into the accommodation space 15 as described above. The cooling device 70 dissipates heat discharged into the accommodation space 15 as described above and prevents the temperature of the circuit inspection treatment device 60 from increasing. Due to this cooling device 70, the temperature of the accommodation space 15 is maintained at approximately room temperature (approximately 24° C. to 25° C.). The cooling device is not limited to air cooling-type cooling devices, and fanless-type cooling devices or water cooling-type cooling devices may also be used. In addition, air conditioners cooling the circuit inspection treatment device using heat media may also be used as the cooling device 70.
The thermometer 80 detects the temperature of the accommodation space 15 and outputs the temperature to the control device 30.
In the present embodiment, the temperature of the hand heater 123 is set to a high temperature such as 150° C. or the like, the circuit inspection treatment device 60 and the like are installed on the lower side of the inspection unit 10 in the accommodation space 15, and the temperature of the accommodation space 15 is lower than the heat generation temperature of the hand heater 123. As long as the cooling device 70 is being driven, the temperature of the accommodation space 15 is approximately room temperature. Therefore, heat flowing from the hand heater 123 moves downwards as shown by the arrow in
Therefore, herein, two heat flow paths along which heat flows from a first heat source position PH1 and a second heat source position PH2 to an arbitrary position (hereinafter, referred to as “internal space position”) POUT in the accommodation space 15 will be considered. The first one is a heat flow path which starts from the first heat source position PH1 and the second heat source position PH2 respectively, joins together before an internal position (hereinafter, referred to as “position in the IC”) PIC in the IC 22 which is the measurement target (also the inspection target), and reaches the internal space position POUT (a first heat flow path). The second one is a heat flow path which starts from the first heat source position PH1 and the second heat source position PH2 respectively, joins together before a predetermined position (hereinafter, referred to as “socket position”) PSKT in the socket 111, and reaches the internal space position POUT (a second heat flow path). The first heat source position PH1 is, for example, the installation position of the first temperature detector 125, the second heat source position PH2 is the installation position of the second temperature detector 118, and the socket position PSKT is the installation position of the third temperature detector 119.
When a heat flow moves along the first heat flow path or the second heat flow path, the heat flow is affected by the inflow of heat from the outside and the outflow of heat to the outside during the movement process. In the present embodiment, this heat exchange will be referred to as “heat balance”. When an electrical circuit-like model of the first heat flow path is produced in consideration of this heat balance, it is possible to build a heat flow path model as in
Similarly, when an electrical circuit-like model of the second heat flow path is produced in consideration of the heat balance, it is possible to build a heat flow path model as in
First, a heat flow Q11 reaching the position in the IC PIC from the first heat source position PH1 in the first heat flow path of
In addition, a heat flow Q21 reaching the socket position PSKT from the first heat source position PH1 in the second heat flow path of
Expressions (1), (2), and (3) can be rearranged as Expression (7), and Expressions (4), (5), and (6) can be rearranged as Expression (8).
Next, in order to compute the IC temperature TIC, the element of the internal space temperature TOUT is removed from Expression (7) and Expression (8). In order for that, Expression (7) is rearranged for the internal space temperature TOUT, thereby obtaining Expression (9), and Expression (8) is rearranged for the internal space temperature TOUT, thereby obtaining Expression (10).
Expression (9) and Expression (10) can be rearranged as Expression (11).
Here, the coefficients of the respective elements of Expression (11) can be rearranged as Expressions (12), (13), (14), and (15).
At this time, Expression (11) can be rearranged as Expression (16).
a(TH1−TIC)+b(TH2−TIC)−TIC=c(TH1−TSKT)+d(TH2−TSKT)−TSKT (16)
When Expression (16) is rearranged for the IC temperature TIC, Expression (17) is obtained.
Here, the respective coefficients a to d defined by Expressions (12), (13), (14), and (15) are represented by the heat resistances R11, R12, R13, R21, R22, and R23 and are considered to represent the influences on heat flows moving through the first heat flow path and the second heat flow path of heat balance generated by the heat resistances. That is, the respective coefficients a to d can be said to be values indicating the heat balance characteristics of the IC temperature TIC, the first heat source temperature TH1, the second heat source temperature TH2, and the socket temperature TSKT. Heat balance relative coefficients D1, D2, and D3 represented by Expressions (18), (19), and (20) are introduced using the respective coefficients a to d.
Expression (17) can be rearranged as Expression (21) using the heat balance relative coefficients D1, D2, and D3.
T
IC
=D
1
T
H1
+D
2
T
H2
+D
3
T
SKT (21)
In Expression (21), the first heat source temperature TH1 can be detected using the first temperature detector 125, the second heat source temperature TH2 can be detected using the second temperature detector 118, and the socket temperature TSKT can be detected using the third temperature detector 119, and thus all of the temperatures are known. Therefore, when the values of the heat balance relative coefficients D1, D2, and D3 are specified in advance, it is possible to compute the IC temperature TIC. In addition, these heat balance relative coefficients D1, D2, and D3 can also be said to be values indicating the heat balance characteristics of the IC temperature TIC, the first heat source temperature TH1, the second heat source temperature TH2, and the socket temperature TSKT.
However, the heat resistance R13 in the heat flow path from the position in the IC PIC to the internal space position POUT or the heat resistance R23 in the heat flow path from the socket position PSKT to the internal space position POUT is affected by the heat environment in the accommodation space 15. In addition, this heat environment varies depending on a convection degree in the accommodation space 15. Therefore, in the present embodiment, the convection degree in the accommodation space 15 is defined by the combination of the driving state of the cooling device 70 and the driving state of the neutralization devices 13, and values of the heat balance relative coefficients D1, D2, and D3 in heat environments corresponding to the respective convection degrees (that is, in the corresponding driving states of the cooling device 70 and the neutralization devices 13) are specified in advance.
In addition, at the time of inspection, the first heat source temperature TH1, the second heat source temperature TH2, and the socket temperature TSKT are detected as needed, and the IC temperature TIC is computed according to Expression (21) by reading and using the values of the heat balance relative coefficients D1, D2, and D3 corresponding to the actual convection degree (the driving state of the cooling device 70 and the neutralization devices 13) in the accommodation space 15. The computed IC temperature TIC may be appropriately displayed on the display device 50 and presented to users.
(2) Blocking Surrounding of IC from Heat
The socket heater 117 heats the outside of the side surfaces of the IC package 20, thereby blocking a surrounding of the IC package 20 from heat.
A peripheral region (the portion of the second heating portion 115) A13 of the socket heater 117 which is surrounded by the dashed-two dotted line also has a temperature that is higher than the temperature below the IC package 20 (the accommodation space 15 side on the lower side of the inspection unit 10) and the temperature in the peripheral region A11. Since the heat generation temperature of the socket heater 117 is adjusted to be higher than the heat generation temperature of the hand heater 123, the temperature of the region A13 becomes highest in the entire regions. Meanwhile, in this region A13, the heat flux is also large. This is because the socket heater 117 is exposed in the inspection unit 10 or disposed in a highly heat-conductive member and a large temperature difference (temperature gradient) is caused between both portions of the surface as a boundary. In addition, since the temperature of the socket 111 is higher than the temperature of the IC 22, heat flows from the socket heater 117 do not reach the IC 22 and act to heat portions outside the side surfaces of the IC 22 or a portion below the IC. What has been described above is also evident from the fact that, in
In the downstream portion in a heat flow direction from the hand heater 123, the accommodation space 15 is formed, and there is a temperature difference between the upstream portion and the downstream portion. Furthermore, the accommodation space 15 is cooled using the cooling device 70, and thus a phenomenon in which heat for heating the IC 22 flows toward the accommodation space 15 side may occur. However, according to the present embodiment, it is possible to block the surrounding of the IC package 20 accommodating the IC 22 from heat as described above, and thus the IC 22 can be stably heated to the target temperature.
The operation input portion 31 receives a variety of operation inputs from users and outputs operation input signals corresponding to the operation inputs to the control portion 37. The operation input portion can be realized using a button switch, a lever switch, a dial switch, a touch panel, or the like.
The display portion 33 is realized using a display device such as a liquid crystal display (LCD), an organic electroluminescence display (OELD), an electronic paper display, or the like and displays a variety of information on the basis of display signals from the control portion 37. In
The communication portion 35 is a communication device for sending and receiving data to and from the outside on the basis of the control by the control portion 37. For example, the control device 30 is capable of sending or receiving necessary data to and from the circuit inspection treatment device 60 through the communication portion 35. As the communication method of the communication portion 35, a variety of methods such as a method of wireless connection using wireless communication, a method of wire connection using cables based on predetermined communication standards, and a method of connection through an intermediate device, which is called a cradle or the like and also functions as a charger, are applicable.
The control portion 37 controls the input and output of data to and from a variety of functional portions, executes a variety of arithmetic processing on the basis of predetermined programs or data, operation input signals from the operation input portion 31, detected temperatures input from the first temperature detector 125 as needed, detected temperatures input from the second temperature detector 118 as needed, detected temperatures input from the third temperature detector 119 as needed, the temperature of the accommodation space 15 input from the thermometer 80 as needed, and the like, and controls the operation of the inspection unit 10 regarding the inspection of the IC 22. The control portion can be realized using, for example, a microprocessor such as a central processing unit (CPU) or a graphics processing unit (GPU) or an electronic component such as an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), or an IC memory.
The control portion 37 includes a heat environment-setting portion 371 and a temperature control portion 373.
The heat environment-setting portion 371 sets the convection degree in the actual accommodation space 15. For example, the heat environment-setting portion generates convection degree data which set the driving state of the cooling device 70 and the driving state of the neutralization devices 13. The driving state of the cooling device 70 includes the setting of whether or not the cooling device being driven (driven/halted) and the air volume setting of the fan (“strong” or “weak”). For the neutralization devices 13, the heat environment-setting portion sets whether or not the neutralization devices are driven (driven/halted). In addition, the heat environment-setting portion 371 renews convection degree data 45 each time the driving states of the cooling device 70 and the neutralization devices 13 are changed.
The temperature control portion 373 controls the heat generation temperature of the hand heater 123 so that the IC temperature TIC reaches the target temperature and controls the heat generation temperature of the socket heater 117 on the basis of the heat generation temperature of the hand heater 123. The temperature control portion 373 includes an internal temperature computation portion 375, a hand heater temperature computation portion 377, and a socket heater temperature computation portion 379.
The internal temperature computation portion 375 computes the IC temperature TIC according to Expression (21) using the heat balance relative coefficients D1, D2, and D3, the first heat source temperature TH1, the second heat source temperature TH2, and the socket temperature TSKT. At this time, regarding the heat balance relative coefficients D1, D2, and D3, the values of the corresponding heat balance relative coefficients D1, D2, and D3 are read from the heat balance characteristic table 43 and used according to the convection degree data 45.
The hand heater temperature computation portion 377 computes the heat generation temperature of the hand heater 123 on the basis of the difference between the IC temperature TIC computed by the internal temperature computation portion 375 and the target temperature.
The socket heater temperature computation portion 379 computes temperatures that are a predetermined value higher than the heat generation temperature as the heat generation temperature of the socket heater 117 on the basis of the heat generation temperature of the hand heater 123 computed by the hand heater temperature computation portion 377.
The storage portion 40 is realized using a storage medium such as an IC memory, a hard disc, or an optical disc. In the storage portion 40, programs for operating the control device 30 so as to realize a variety of functions of the control device 30 or data that are used during the execution of the programs are stored in advance or temporarily stored each time a treatment is carried out. The control portion 37 and the storage portion 40 may be connected to each other not only using internal bus circuits in the device but also using communication lines such as local area network (LAN) or internet. In this case, the storage portion 40 may also be realized using a storage device that is different from the control device 30.
The storage portion 40 stores a main program 41, a heat balance characteristic table 43, the convection degree data 45, detected temperature data 47, and computed internal temperature data 49.
The control portion 37 reads and executes the main program 41, thereby controlling the operation of the inspection unit 10 regarding the inspection of the IC 22. The main program 41 includes a temperature control program 411 for causing the control portion 37 to function as the heat environment-setting portion 371 and the temperature control portion 373. The respective portions have been described to be realized in a software manner by causing the control portion 37 to read and execute the temperature control program 411, but can also be realized in a hardware manner by constituting electronic circuits that are exclusive for the respective portions.
The heat balance characteristic table 43 stores the values of the heat balance relative coefficients D1, D2, and D3 that are specified in advance for each of a plurality of convection degrees in the accommodation space 15 which are defined by the combination of the driving state of the cooling device 70 and the driving state of the neutralization devices (refer to
The convection degree data 45 stores the convection degrees in the accommodation space 15 which are set by the heat environment-setting portion 371.
The detected temperature data 47 includes first heat source temperature data 471, second heat source temperature data 472, and socket temperature data 473. The first heat source temperature data 471 stores the first heat source temperatures TH1 that are detected using the first temperature detector 125 in chronological order. The second heat source temperature data 472 stores the second heat source temperatures TH2 that are detected using the second temperature detector 118 in chronological order. The socket temperature data 473 stores the socket temperatures TSKT that are detected using the third temperature detector 119 in chronological order.
The computed internal temperature data 49 stores the IC temperatures TIC that are computed using the internal temperature computation portion 375 in chronological order.
First, a treatment in which the heat environment-setting portion 371 acquires the actual driving state of the cooling device 70 and the actual driving state of the neutralization devices 13 as needed and sets the driving states as the convection degree in the accommodation space 15 is initiated (Step S1). Due to the above-described treatment, the convection degree data 45 are generated and renewed.
After that, the control portion 37 controls the operation of the inspection unit 10 and initiates the inspection of the IC 22 (Step S3). In addition, treatments of Step S5 to Step S17 are repeated each time the adsorption hand 120 adsorbs the IC package 20 accommodating a new IC 22 which is an inspection target and mounts the IC package on the mounting portion 110, whereby the hand heater 123 is caused to generate heat so that the IC temperatures TIC which sequentially become inspection targets in inspection that is initiated in Step S3 reach the target temperature, and the heat generation temperature of the socket heater 117 is adjusted according to the heat generation temperature of the hand heater 123.
That is, first, in Step S5, the internal temperature computation portion 375 reads the values of the corresponding heat balance relative coefficients D1, D2, and D3 according to the convection degree data 45 from the heat balance characteristic table 43. Subsequently, the internal temperature computation portion 375 acquires the detected temperature detected using the first temperature detector 125 as the first heat source temperatures TH1, the detected temperature detected using the second temperature detector 118 as the second heat source temperatures TH2, and the detected temperature detected using the third temperature detector 119 as the socket temperatures TSKT (Step S7). In addition, the internal temperature computation portion 375 computes the IC temperature TIC according to Expression (21) using the heat balance relative coefficients D1, D2, and D3 read in Step S5, the first heat source temperature TH1, the second heat source temperature TH2, and the socket temperature TSKT which have been acquired in Step S7 (Step S9).
Once the IC temperature TIC is computed, the hand heater temperature computation portion 377 computes the heat generation temperature of the hand heater 123 on the basis of the difference between the IC temperature TIC and the target temperature (Step S11). In addition, the temperature control portion 373 controls the hand heater 123 according to the heat generation temperature computed in Step S11 (Step S13).
In addition, the socket heater temperature computation portion 379 computes the heat generation temperature of the socket heater 117 by adding a predetermined value to the heat generation temperature of the hand heater 123 computed in Step S11 (Step S15). In addition, the temperature control portion 373 controls the socket heater 117 according to the heat generation temperature computed in Step S15 (Step S17).
After that, there is no more IC 22 (IC package 20) which is an inspection target, the process returns to Step S7, and the above-described treatments are repeated until the present treatment finishes (Step S19: NO).
As described above, according to the present embodiment, it is possible to compute the IC temperatures TIC from the first heat source temperatures TH1 detected using the first temperature detector 125 as needed, the second heat source temperatures TH2 detected using the second temperature detector 118 as needed, and the socket temperatures TSKT detected using the third temperature detector 119 as needed using the previously-set heat balance relative coefficients D1, D2, and D3 as the heat balance characteristics of the respective temperatures. At this time, it is possible to variably set the heat balance relative coefficients D1, D2, and D3 in consideration of the convection degree in the accommodation space 15. According to this, it is possible to accurately measure the temperature of the IC 22 and monitor the transition of the temperature.
In addition, it is possible to compute the heat generation temperature of the hand heater 123 on the basis of the difference between the computed IC temperature TIC and the target temperature and control the heat generation temperature of the hand heater 123 so that the computed IC temperature TIC reaches the target temperature. Here, even when the hand heater 123 generates heat at the same heat generation temperature, the actual temperatures of the IC 22 may not be even due to, for example, individual differences among the IC packages 20 such as surface roughness, the fluctuation of the heat environment in the chassis 11 such as the accommodation space 15, and the like. Additionally, there are cases in which the temperatures of the IC 22 are not even due to the deviation of the adsorption positions of the IC package 20 by the adsorption hand 120. However, according to the present embodiment, it is possible to control the hand heater 123 as needed while computing the IC temperatures TIC. Therefore, it is possible to carry out inspection in a state in which the IC 22 is appropriately heated to the target temperature, and thus the reliability improves.
In addition, it is possible to adjust the heat generation temperature of the socket heater 117 on the basis of the heat generation temperature of the hand heater 123 to a temperature that is a predetermined value higher than the heat generation temperature of the hand heater at the same time as the heating of the IC package 20 (IC 22) using the hand heater 123. According to this, it is possible to heat the outside of the side surfaces of the IC package 20 and block the surrounding of the IC package 20 from heat. Therefore, it is possible to stably heat the IC 22 using the hand heater 123 by suppressing the influence of the heat environment in the accommodation space 15.
In the above-described embodiment, the inspection unit 10 including two heat sources that are the first heating portion 121 which is the first heat source and the second heating portion 115 which is the second heat source has been exemplified. However, a constitution in which an additional heating portion is separately installed at an appropriate place and thus n (n≥3) heat sources are provided may be employed. In this additional heating portion, a temperature detector for detecting the heat source temperature is provided. For example, as shown by the dot-and-dash line in
In the case of Modification Example 1, as heat flow paths along which heat flows from the positions PHn (n=1, 2, . . . , n) of the n heat sources to the internal space position POUT, two heat flow paths that is a heat flow path which starts from the positions PHn of the respective heat sources respectively, joins together before the position in the IC PIC, and reaches the internal space position POUT (a first heat flow path) and a heat flow path which starts from the positions PHn of the respective heat sources respectively, joins together before the socket position PSKT, and reaches the internal space position POUT (a second heat flow path) will be considered.
When an electrical circuit-like model of the first heat flow path is produced in consideration of the heat balance in the same manner as in the above-described embodiment, it is possible to build a heat flow path model as in
First, individual heat flows Q1n (n=1, 2, . . . , n) reaching the position in the IC PIC from the positions PHn of the respective heat sources in the first heat flow path of
In addition, individual heat flows Q2n (n=1, 2, . . . , n) reaching the socket position PSKT from the positions PHn of the respective heat sources in the second heat flow path of
Expression (22) can be rearranged as Expression (24), and Expression (23) can be rearranged as Expression (25).
Next, in order to remove the element of the internal space temperature TOUT, Expression (24) is rearranged for the internal space temperature TOUT, thereby obtaining Expression (26), and Expression (23) is rearranged for the internal space temperature TOUT, thereby obtaining Expression (27).
Expression (26) and Expression (27) can be rearranged as Expression (28).
Here, the coefficients of the respective elements of the left side of Expression (28) can be rearranged as Expressions (29), and the coefficients of the respective elements of the right side of Expression (28) can be rearranged as Expressions (30).
At this time, Expression (28) can be rearranged as Expression (31).
When Expression (31) is rearranged for the IC temperature TIC, Expression (32) is obtained.
Heat balance relative coefficients D1 to Dn+1 represented by Expressions (33) are introduced using the respective coefficients an (n=1, 2, . . . , n), bn (n=1, 2, . . . , n) defined by Expressions (29) and (30).
Expression (32) can be rearranged as Expression (34) using the heat balance relative coefficients D1 to Dn+1.
T
IC
=D
1
T
H1
+D
1
T
H2
+ . . . +D
n
T
Hn
+D
n+1
T
SKT (34)
In Expression (34), the heat source temperatures THn of the respective heat sources and the socket temperature TSKT can be detected using the corresponding temperature detectors, and thus all of the temperatures are known. Therefore, when the values of the heat balance relative coefficients D1 to Dn+1 are specified in advance, it is possible to compute the IC temperature TIC. In the present modification example as well, the convection degree is defined by the combination of the driving state of the cooling device 70 and the driving state of the neutralization devices 13, and a heat balance characteristic table storing the values of the heat balance relative coefficients D1 to Dn+1 for each of the convection degrees is prepared in advance. In addition, the IC temperatures TIC is computed according to Expression (34) by reading and using the values of the heat balance relative coefficients D1 to Dn+1 corresponding to the actual convection degree in the accommodation space 15.
For example, the method for heating the IC package 20 is not limited to the method in which the IC package 20 is heated by being brought into contact with the first heating portion 121 including the hand heater 123 and may be a method in which the IC package 20 is put into a chamber (constant-temperature tank) having an inside controlled to a predetermined temperature and is heated to the target temperature.
In the above-described embodiment, the convection degree in the accommodation space 15 is defined by the combination of the driving state of the cooling device 70 and the driving state of the neutralization devices 13, and the heat balance characteristic table storing the values of the heat balance relative coefficients D1, D2, and D3 for each of the convection degrees is prepared in advance. In addition, the IC temperatures TIC is computed using the heat balance relative coefficients D1, D2, and D3 matching the actual driving state of the cooling device 70 and the actual driving state of the neutralization devices 13. However, the convection degree may be specified by installing a wind speed meter in the accommodation space 15 and detecting the wind speed in the accommodation space 15. In addition, the heat balance relative coefficients D1, D2, and D3 of the convection degree corresponding to the specified convection degrees may be used. In this case, a heat balance characteristic table setting the heat balance relative coefficients D1, D2, and D3 corresponding to each of the wind speeds may be prepared in advance. The present modification example can also be applied to Modification Example 1.
In addition, a constitution in which the heat balance relative coefficients D1, D2, and D3 are variably set using the temperature in the chassis 11 in addition to the convection degree may also be employed. In this case, a heat balance characteristic table storing the values of the heat balance relative coefficients D1, D2, and D3 corresponding to each of the temperatures of the accommodation space 15 may be prepared in advance. In addition, the temperature of the accommodation space 15 detected using the thermometer 80 is acquired as needed, and the corresponding heat balance relative coefficients D1, D2, and D3 are used to compute the IC temperatures TIC. According to this, it is possible to consider the temperature of the accommodation space 15 as the heat environment and variably set the heat balance relative coefficients D1, D2, and D3, and thus the IC temperatures TIC can be accurately measured.
In the above-described embodiment, the heat flows moving through the socket position PSKT are used as the examples of the heat flow Q21, the heat flow Q22, or the heat flow Q2n (n=1, 2, . . . , n) moving along the second heat flow path, and the description is made using the socket temperature TSKT. However, as shown in
In the above-described embodiment, the detected temperatures detected using the second temperature detector 118 are used as a reference socket temperature TSKT0 and the socket temperature TSKT. However, the surface temperature or the bottom surface temperature of the socket 111 may be measured using the contact thermometer such as an infrared radiation thermometer and be used as the reference socket temperature TSKT0 and the socket temperature TSKT.
In the above-described embodiment, the temperature of the first heating portion 121 is detected using the first temperature detector 125 and used as the first heat source temperatures TH1, the temperature of the second heating portion 115 is detected using the second temperature detector 118 and used as the second heat source temperatures TH2, and the IC temperatures TIC is computed. However, a constitution in which the heat generation temperature of the hand heater 123 computed by the hand heater temperature computation portion 377 is used as the first heat source temperatures TH1, the heat generation temperature of the socket heater 117 computed by the socket heater temperature computation portion 379 is used as the second heat source temperatures TH2, and the IC temperatures TIC are computed may be employed. The present modification example can also be applied to Modification Example 1.
In the above-described embodiment, the IC has been exemplified as the electronic circuit which is the measurement subject, and the IC test handler for inspecting the IC has been described, but the embodiment can also be applied to inspection apparatuses that inspect the electrical characteristics of electronic components (electronic devices), electronic component modules, and the like in the same manner.
In the above-described embodiment, the control device 30 has been described as a separate device from the circuit inspection treatment device 60, but the control device may be constituted of a single device having both functions.
In the above-described embodiment, the control in which the heat generation temperature of the socket heater 117 is set to a temperature that is a predetermined value higher than the heat generation temperature of the hand heater 123 has been exemplified, but a constitution in which the heat generation temperature of the socket heater 117 is fixed to a predetermined value (for example, 180° C.) and the heat generation temperature of the hand heater 123 is controlled to a temperature that is equal to or lower than the heat generation temperature of the socket heater 117 may be employed. In addition, the heat generation temperature of the hand heater 123 and the heat generation temperature of the socket heater 117 may be controlled to the same temperature.
The entire disclosure of Japanese Patent Application No. 2016-221168 filed on Nov. 14, 2016 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
---|---|---|---|
2016-221168 | Nov 2016 | JP | national |