The invention relates to a temperature-measuring device for measuring the temperature of a medium flowing through a pipeline segment, where the temperature-measuring device consists of a temperature-measuring sleeve introduced into the pipeline segment with a temperature sensor mounted in it.
Such temperature-measuring devices are known per se and are installed in pipelines, through which flows a medium whose temperature is to be determined as accurately as possible for upstream and/or downstream process steps. Temperature measurement in the high-pressure field with the great pipe wall thicknesses customary there is especially important.
There are also known temperature-measuring devices in which the temperature sensor is installed without a sheath, i.e., without a temperature-measuring sleeve directly in the flow, in the interior of the pipe. In the event of failure of the sensor wall, however, this leads to the release of medium and/or to contact between the media and the elements from the sensor and/or the sensor wall. In the case of highly explosive or highly reactive media such as hydrogen, this could have fatal consequences. Alternatively, the temperature measurement may also be performed directly on the outside pipe wall. However, the decline in temperature across the pipe wall must be taken into account here. Furthermore, the temperature of the media can only be measured through the pipe wall with a time lag.
With a known generic temperature-measuring device, there is a replaceable temperature sensor in a temperature-measuring sleeve. The wall thickness of the temperature-measuring sleeve is usually more than 5 mm at its thinnest point. When used with comparatively thin pipe inside diameters, it is difficult or even impossible to install such thick-walled temperature-measuring sleeves, and furthermore, the temperature-measuring sleeve installed there causes a great drop in fluid pressure. The lower limit of the pipe inside diameter, down to which installation of such a temperature-measuring sleeve is still possible, is given by the equation: 2*dW−FdS, where dW is the maximum wall thickness of the temperature-measuring sleeve and dS is the sensor thickness. With dW=5 mm and dS=2 mm, the lower limit for the pipe inside diameter is 12 mm.
Because of the great wall thickness of the temperature-measuring sleeve, this does not offer any recognizable advantage for measuring the temperature on the outer pipe wall—except for the easy replaceability of the sensor.
The design shown here leads to an inferior flow guidance because of the flow resistances and flow rerouting. The temperature-measuring sleeve 1 is usually screwed into a large-volume standard connection 3 (the long leg of the T-piece 4). On the whole, this yields a large dimension. Due to the great free lengths which occur, certain minimum material thicknesses of the temperature-measuring sleeve 1 on the one hand and of the connection 3 on the other hand are necessary to prevent vibrations due to the oncoming flowing medium 5. Another remaining disadvantage is the relatively great minimum wall thickness of the cylindrical temperature-measuring sleeve 1, which tapers toward a tip, as already mentioned above.
The object of the present invention is therefore to provide an improved temperature-measuring device, which allows a rapid and undistorted measurement of the temperature of the medium flowing through the pipeline segment, in particular without having any more negative effect on the fluid dynamics than is absolutely necessary, which would thus produce a great drop in fluid pressure.
To solve this problem, the invention proposes a temperature-measuring device of the type defined above in which the temperature-measuring sleeve protrudes partially into the pipeline segment, such that the wall thickness of at least the portion of the temperature-measuring sleeve protruding into the pipeline segment is smaller than the pipeline segment, such that the wall thickness and/or the outside diameter of the temperature-measuring sleeve is/are further reduced by the temperature sensor in a given area around the temperature sensor. The invention also relates to the corresponding temperature-measuring sleeve as well as the corresponding pipeline segment, which is designed as a pipeline molded part to receive the temperature-measuring sleeve. Finally, the invention relates to the use of a temperature-measuring device according to the invention for measuring the temperature of hydrogen flowing through the pipeline segment. Additional embodiments of the invention are derived from the respective dependent claims and the following description.
The temperature-measuring device according to the invention has a temperature-measuring sleeve with a smaller wall thickness in comparison with the pipeline segment, in which the medium whose temperature is to be measured is flowing.
The temperature-measuring sleeve is usually designed so that the outside diameter is less than or equal to the inside diameter of the pipeline segment or it may also be slightly larger for technical reasons pertaining to the connection.
The thin wails of the temperature-measuring sleeve permit a small outside diameter of the temperature-measuring sleeve, which in particular is smaller than or equal to the inside diameter of the pipeline segment and thus on the whole permits a small size of the temperature-measuring device. Due to the fact that the wail thickness and/or the outside diameter is further reduced in a given area around the temperature sensor, a rapid transfer of heat to the temperature sensor is ensured. The area of the further reduced wall thickness and/or the outside diameter is situated at the tip of the temperature-measuring sleeve in particular. It is sufficient if this area of a reduced wall thickness and/or outside diameter, in particular, i.e., the tip of the temperature-measuring sleeve protrudes into the interior of the pipeline segment in order to measure the temperature of the medium there. It is possible in this way that only a small amount of the temperature-measuring sleeve protrudes into the interior of the pipe. A short free tip of the temperature-measuring sleeve which protrudes into the interior of the pipe is advantageous. Such a design is small and vibration-resistant and has hardly any effect on the flow. The wall thickness of the short free tip can be reduced to the minimum required wail thickness, which depends on the strength of the selected material and the operating conditions. For reasons pertaining to fluid mechanics and heat transfer, a ratio of the outside diameter of the tip to the inside diameter of the pipe segment of less than or equal to 0.75 should be the goal.
It is especially advantageous if the temperature-measuring sleeve is high-pressure-resistant and/or made of a high-strength material, which leads to a reduction in the minimum required wall thickness of the temperature-measuring sleeve and thus of the total diameter of the temperature-measuring sleeve.
The temperature-measuring sleeve may advantageously be designed to have a smaller outside diameter at the same sensor thickness dS than that of the pipeline segment, in particular smaller than the wall thickness of the pipeline segment, This allows the introduction of the temperature-measuring sleeve into pipes with a smaller inside diameter than was possible in the past.
It is advantageous in particular if the temperature-measuring sleeve extends through the wall of the pipeline segment into an area about the axis of the pipeline segment into the interior of same. For example the tip of the temperature-measuring sleeve or the center of the area of the temperature-measuring sleeve whose wall thickness has been further reduced may extent to the axis or essentially to the axis of the pipeline system. The axis of the pipeline system here refers to the longitudinal axis. In contrast with the state of the art, the temperature-measuring sleeve thus does not fill up large areas of the interior of the pipe but instead protrudes a small distance at its tip, starting from the inside wall of the pipe, preferably to the center of the interior space. This leads to a stable arrangement, which also influences the flow as little as possible and has a minor drop in fluid pressure.
It is advantageous if the axis of the temperature-measuring sleeve, which is essentially cylindrical in particular, is at an acute angle to the axis of the pipeline segment mentioned above, based on the direction of flow of the medium. In the case of a slightly decentralized arrangement, the acute angle is between the axis of the temperature-measuring sleeve and a straight line parallel to the axis of the pipeline segment. The tip of the temperature-measuring sleeve is thus exposed to the oncoming flow of the medium at an acute angle. If the tip is approximately at the center of the pipe, this ensures an optimal temperature measurement.
The invention also relates to a temperature-measuring sleeve which can be introduced into a pipeline segment, having the features described above in conjunction with the temperature-measuring device according to the invention. The temperature-measuring sleeve is secured in the pipeline segment in a counterpart which is designed accordingly, e.g., preferably being screwed and/or welded tightly by means of a clamp ring connection.
The invention also relates to a pipeline segment of a temperature-measuring device according to the invention as described above, such that this pipeline segment is designed as a molded pipeline component to receive a temperature-measuring sleeve according to the invention. The molded pipeline component is also referred to as a fitting. This is a component which is inserted into a pipeline in which the medium flows whose temperature is to be measured. It is advisable here if a flange is provided to receive the temperature-measuring sleeve in the molded pipeline component such that this flange is preferably designed in one piece with the molded component. The flange has an opening for insertion of the temperature-measuring sleeve into the interior of the molded component. If the axis of the temperature-measuring sleeve is at an angle to the axis of the pipeline segment and/or the molded component, then the flange opening is advantageously oriented accordingly.
It is advantageous if the inside diameter of the molded pipeline component is designed to be larger in an environment of the flange than outside of this environment. This environment of the flange may extend over most of the length in the interior of the molded pipeline component, so that only the end piece of the molded pipeline component has the smaller inside diameter. With this design, it is possible to weight the options between a greater drop in fluid pressure and a faster reaction of the temperature sensor due to the improved heat transfer to the sensor and a low drop in fluid pressure with a reduced heat transfer at the same time.
Finally, the temperature-measuring device according to the invention is especially suitable for measuring the temperature of hydrogen flowing through the pipeline segment and/or the molded pipeline component.
The molded pipeline component to receive the temperature-measuring sleeve has the following advantages and properties in summary:
To summarize once again, here are the advantages of the invention and its embodiments:
In addition to using the present invention in the high-pressure field, it is also especially suitable for temperature measurements in the low-pressure range and in the area of use of media with high requirements of imperviousness (toxic, reactive, inflammatory media; foods; pharmaceutical products), in particular when there is a demand for rapid and accurate temperature measurement and/or replaceability of the temperature sensor without having any effect on the process.
It is self-evident that the features mentioned above and those yet to be explained below may be used not only in the particular combination given but also in other combinations or alone without going beyond the scope of the present invention.
The present invention is diagrammed schematically in the drawings on the basis of exemplary embodiments:
The pipeline segment 11 shown in
The temperature-measuring sleeve 10 is also designed with a smaller outside diameter than that of the pipeline segment 11. This allows the temperature-measuring sleeve 10 to be introduced into pipes having a very small inside diameter.
The axis of the temperature-measuring sleeve 10 forms an acute angle with the axis 16 of the pipeline segment 11 based on the direction of flow 17, with the tip 12 of the temperature-measuring sleeve 10 extending approximately as far as the longitudinal axis 16, This permits an accurate temperature measurement while at the same time having a minor influence on the fluid dynamics.
One possible area of use is with gaseous and liquefied gases, e.g., hydrogen and helium at pressures up to 1000 bar. In the shipping industry, trailers are operated at pressures up to 500 bar. In the automotive field, H2 fuelling stations have been built for refilling tanks at up to 700 bar. Compressors up to 1000 bar are used for compression in the gaseous/liquid medium state.
Typical pipe inside diameters are from 5 mm to 25 mm. Measurement of the temperature of the medium is used here to define the maximum filling pressure of the trailer/automotive. The most rapid and most reliable possible temperature display is essential for correct and reliable operation. The measurement range of the temperature measurement is in the range of 4 Kelvin to 373 Kelvin. In a temperature measurement at 1000 bar, DN 15, the thickness of the pipe wall of the segment 11 is 5.5 mm and the pipe wall thickness of the area 12 of the tip is 1.6 mm.
1 temperature-measuring sleeve
2 insertion pipe
3 connection
4 T-piece
5 medium
10 temperature-measuring sleeve
11 pipeline segment
12 area around the temperature sensor
13 tip
14 molded pipeline component
15 pipe interior
16 axis of the pipeline segment
17 direction of flow
18 flange
19 opening
20 sealing weld
30 temperature-measuring device
D inside diameter
U environment or surroundings
Number | Date | Country | Kind |
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10 2012 012 740.5 | Jun 2012 | DE | national |