The present disclosure generally relates to temperature monitoring. More specifically, the present disclosure generally relates to a temperature sensor integrated with an electronic shelf label for use in retail environments.
Many products sold to consumers today from retail stores are temperature-sensitive. Most commonly, these products must remain chilled while disposed on retail shelving and awaiting purchase or else risk spoilage. Examples include meat and seafood, frozen goods, and dairy to name but a few.
Spoilage of chilled products is a major concern for retailers because it presents a public health risk, causes an economic loss, and threatens to disrupt customer loyalty. For these reasons, retailers often collect temperature data from their chilled or refrigerated shelving units. This temperature data is generally collected manually by store employees who periodically check a thermometer or other temperature sensor in the chilled or refrigerated shelving units. In some cases, the manufacturer or installer of a retail refrigeration unit will include a temperature monitor as part of the unit's control system.
Temperature sensors available to retailers include simple thermometers, battery-powered sensors, and hard-wired sensors which use standard (120 V/60 Hz) power. Each of these sensors have drawbacks. Notably, the battery-powered sensors are problematic because of their limited battery lifespan, limited power output, and the high personnel and material costs to replace the batteries. The hard-wired sensors are expensive to install, may be subject to national and local electrical codes, and carry additional safety concerns such as the need to be encased in conduit.
Another concern in retail temperature monitoring is insufficient volume of data. For example, a chilled or refrigerated area of a retail store may have only a handful of temperature sensors. A long stretch of refrigerated shelving units or the entire meat and seafood display case may only have a single thermometer. In these circumstances, the data generated by the limited number of temperature sensors can be inadequate to prevent spoilage and ensure food safety; temperatures at one end of the display case could exceed product safety points while temperatures at the opposite end, which is monitored by a temperature sensor, remain adequate.
The present disclosure is directed to a temperature sensor which obviates many of the deficiencies cited above. The present disclosure is generally directed to a temperature sensor integrated with an electronic shelf label for use in retail environments. The temperature sensor and electronic shelf label are provided communications signals and low-voltage electrical power via inductive coupling. The present disclosure further provides a method of installing and operating the disclosed sensor, which comprises connecting a plurality of electronic shelf labels to an area controller, determining which of the plurality of electronic shelf labels will be used to monitor temperature, and assigning a temperature band or reporting interval to each electronic shelf label which will be used to monitor temperature.
In some embodiments of the present disclosure, a method of monitoring temperature in a retail environment is provided. The method includes associating products with temperature monitoring electronic shelf labels (ESL) which include at least an integrated temperature sensor, display, and microprocessor having a memory device. The association may be performed with a hand-held device which scans a label on the temperature monitoring electronic shelf label to obtain a unique ID of the temperature monitoring ESL and a universal product code of a product. The hand-held device may be in wireless communication with a tag area controller, to which the hand-held device transmits the unique IDs. The tag area controller stores the association of the product and the temperature monitoring ESL. The temperature monitoring ESL transmits a temperature measured by the temperature sensor to the tag area controller, which stores the temperature information. This information may be later reviewed by a user with a smart device, or on the area controller or a system controller operably connected to the area controller. The tag area controller further transmits display information to the temperature monitoring ESL indicating the price of a product, the sale price, and/or unit price. In some embodiments the method further provides for transmitting alarm notifications via email, text message, automated phone call, or computer notification if the temperature received at the tag area controller is outside a predetermined temperature range for the product. This may also include transmitting display information to the temperature monitoring ESL to display the alarm, the product temperature, or cause a light on the temperature monitoring ESL to illuminate.
In some embodiments of the present disclosure, a method of monitoring the temperature of distributed zones within a refrigerator case is provided. The method provides for associating more than one temperature monitoring ESL, distributed within the refrigerator case, with a product and a refrigerator zone. The association may use a hand-held controller to scan the label of the temperature monitoring ESL and universal product code of the product, and the association is stored. The temperature is monitored and stored for each refrigerator zone and its associated product. If the temperature for a refrigerator zone falls outside of a predetermined range for the product associated with the refrigerator zone, the an alarm notification is transmitted via email, text message, automated phone call, or computer notification indicating the alarming temperature, associated product, and refrigerator zone in which the alarm occurs. In some embodiments, the temperature monitoring electronic shelf label reports this alarm. In some embodiments the temperature monitoring ESL will display the product and refrigerator zone temperature, and, if required, an alarm and/or illuminate an indicator light.
In some embodiments of the present disclosure, a programmable temperature monitoring electronic shelf label network system is provided. The system provides at least one temperature monitoring ESL, comprising a temperature sensor, display, and microprocessor having a memory device, and a power distribution and communications subsystem for providing power and communications signals to the at least one temperature monitoring ESL. The subsystem may include a power supply, a distribution loop operatively connected to the temperature monitoring ESL, and a tag area controller operatively connected to the distribution loop and the power supply. The tag area controller is configured to associate each temperature monitoring ESL with a product, monitor a temperature signal received from each temperature monitoring ESL, and transmit display information to be displayed on the temperature monitoring ESL.
In some embodiments of the present disclosure, a temperature monitoring ESL is provided. The temperature monitoring ESL comprises a casing, a display, and information label, a microprocessor having a memory device, and a temperature sensor. The microprocessor is configured to receive a temperature signal from the temperature sensor, and to transmit this signal to a remote tag area controller. The microprocessor is further configured to receive display information comprising one of a price, sale price, or unit price of a product. The temperature monitoring ESL will display this information. In some embodiments the microprocessor is further configured to receive a predetermined temperature alarm set point, and to transmit and display an alarm if the measured temperature is outside of this set point. This display may include illuminating an indicator light on the temperature monitoring ESL.
The foregoing and other advantages of the present disclosure will become apparent upon reading the following detailed description and upon reference to the drawings.
While the present disclosure is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the present disclosure is not intended to be limited to the particular forms disclosed. Rather, the present disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the appended claims.
The present disclosure is generally intended to be used in conjunction with a low-voltage, inductively-coupled system such as that disclosed in U.S. Pat. Nos. 5,537,126; 5,736,967; 6,089,453; 6,249,263; 6,271,807; and 6,844,821, which are herein incorporated in their entirety. However, the present disclosure may be used with additional systems and devices which employ inductive coupling to provide power and/or communication or control signals.
Although many examples an illustrative embodiments of this disclosure involve retail products that must be cold stored, the disclosure may also be directed at retail products that must be provided to a customer hot, such as heated foods. Various features of the present disclosure would thus be adjusted to the specific concerns of heated food. For example, the high temperature warning disclosed below for chilled foods would become a low temperature warning for heated foods. In both instances, the warning is set to notify retail store employees or system users of an undesired temperature condition.
In one embodiment of the present disclosure, ESL 100, shown in
In a second illustrated embodiment of an ESL 100, shown in
In a third embodiment of an ESL 100, shown in
In a fourth embodiment of an ESL 100, shown in
In still further embodiments, an ESL 100 is programmed to display retail price and temperature on the same display 114 at alternating intervals (e.g. —display retail price for 10 seconds, then display temperature for 5 seconds, then display retail price again for 10 seconds). In another embodiment, a scroll button (not shown) on the ESL 100 allows a user to scroll through the various displays. This may include switching between a product price display and the product temperature on-demand.
In some embodiments, as illustrated in
In some embodiments, as illustrated in
In some embodiments power supply 24 is a standard wall outlet well known in the art. Electrical power flows through an area controller 28 to a power stringer 29. In some embodiments the area controller 28 is a power tag area Controller. In some embodiments the power stringer 29 is called the primary distribution loop. In some embodiments power stringer 29 distributes power at between 45 and 50 VAC, 50 KHz, and 1 ampere. A frequency of 50 KHz was selected in part to comply with applicable regulatory requirements.
Power stringer 29 conveys power from the area controller 28 to at least one ESL 100. In some embodiments, power stringer 29 additionally conveys power to at least one secondary distribution loop 201. A secondary distribution loop 201 may also be referred to as a riser. Each ESL 100 is connected to the power stringer 29 or a secondary distribution loop 201 via a power coupler 204. Each video monitor 2 is connected to the power stringer 29 via a power converter 205. Each secondary distribution loop 201 is connected to power stringer 29 via a primary-secondary connection 202. In some embodiments, the primary-secondary connection 202 is a step-down transformer which maintains the secondary distribution loop 201 at a lower voltage, frequency, and/or amperage than the power stringer 29. In other embodiments, the primary-secondary connection 202 maintains the secondary distribution loop 201 at the same voltage, frequency, and amperage as power stringer 29.
In the embodiments, such as that pictured in
In some non-limiting embodiments, power converter 205 and power coupler 204 are those described in U.S. patent application Ser. No. 14/217,902.
In some embodiments, area controller 28 is a tag area controller as used in a system of electronic shelf labels such as that disclosed in U.S. Pat. Nos. 5,537,126; 5,736,967; 6,249,263; 6,271,807; and 6,844,821. In other embodiments, area controller 28 may be removed from ESL network 200 allowing each power converter 205 and power coupler 204 to connect to the power supply 24. In some embodiments, the area controller 28 is an electrical power strip. In some embodiments, the control for an area controller 28 is provided by a system controller 26.
In some embodiments, a plurality of ESLs 100 receive electrical power from a plurality of power supplies 24 or a plurality of low voltage power stringers 29.
Providing a temperature sensor 33 disposed within an ESL 100 enables a retailer to continuously monitor temperature at a plurality of locations throughout a retail store. Further, the disclosed configuration enables a retailer to collect data from each of the plurality of temperature sensors 33 disposed throughout the retail environment.
In some embodiments, the system controller 26 is a personal computer. In other embodiments, the system controller 26 is connected to or in communication with a personal computer. In some embodiments, the system controller 26 and/or attached personal computer is used to establish temperature setpoints for the plurality of ESLs 100, either collectively or individually. Warnings are issued via notifications when a temperature reaches a first setpoint (also known as a predetermined temperature warning set point), and alarm is activated when a temperature reaches or meets a second setpoint (also known as a predetermined temperature alarm set point). For example, certain ice cream products are recommended to be stored below 0° F. and begin to degrade at temperatures above 10° F. For an ESL 100 assigned to these products, a warning could be set to activate at −5° F. and an alarm could be set to activate at 5° F. This would warn retail employees when the temperature was in danger of exceeding the recommended storage temperature and would provide an alarm when the temperature was in danger of exceeding a degradation temperature for that product. Since each ESL 100 can be programmed with different setpoints, each product's specific temperature needs can be accounted for.
In some embodiments, a warning is provided on the ESL 100 itself, such as in the form of a yellow or amber warning light or by having the display 114 of the ESL 100 flash on and off. In some embodiments, the flashing display 114 further includes text displayed on the display 114 such as “HIGH” or “HIGH TEMP”. In some embodiments, the warning light is one of first indicator light 7, second indicator light 8, or third indicator light 9. In some embodiments, a warning is reported by the ESL 100 to the system controller 26 and/or the attached personal computer. In some embodiments, a warning is further reported by transmitting to retail store employees via email, text messages, phone calls, and computer notifications.
In some embodiments, an alarm is provided on the ESL 100 itself, such as in the form of a red warning light or by having the display 114 of the ESL 100 flash on and off. In some embodiments, the flashing display 114 further includes text displayed on the display 14 such as “HIGH” or “HIGH TEMP”. In some embodiments, the alarm light is one of first indicator light 7, second indicator light 8, or third indicator light 9. In some embodiments, an alarm is reported by the ESL 100 to the system controller 26 and/or the attached personal computer. In some embodiments, an alarm is further transmitted to retail store employees via email, text messages, phone calls, and computer notifications. In some embodiments the warnings and alarms are provided by the ESL 100. In some embodiments, the warnings and alarms are provided by the system controller 26.
In some embodiments, additional warnings or alarms are provided for violations of food safety guidelines based on temperature and timing. For example, where a refrigeration unit has a high temperature alarm that is not cleared for a predetermined number of hours, the food products in that unit may become compromised and an additional food safety alarm may be provided to retailers to inform them that the food products therein are no longer safe for sale and must be discarded. In some embodiments, such warnings and alarms are provided via system controller 26.
In some embodiments, the ESL 100 is additionally capable, via wireless transceiver 32, of wireless communication with various handheld smart devices which a retail store employee or customer may wish to use. For example, an ESL 100 communicates with a smartphone to provide a customer information regarding (1) the temperature measured by the ESL 100 and (2) the safety requirements of the retail product associated with that ESL 100. The wireless communications may occur via WiFi, Bluetooth, infrared beam, RFID, or other NFC (Near Field Communication) technology. As another example, an ESL 100 communicates with a retail store employee's handheld device to provide (1) the temperature measured by the ESL 100, (2) the safety requirements of the retail product associated with that ESL 100, and (3) the duration of time which the ESL 100 has been in an alarming or warning condition. Additionally, this information may be provided to customers or employees in comprehensive history of the product temperature. In some embodiments the system controller 26 and/or area controller 28 can perform these communications with the smart devices instead or in addition to the ESL 100.
In some embodiments, the system controller 26 and/or attached personal computer store temperature data for a predetermined period of time, allowing a user to view historical temperature trends. This data may be transmitted to a smart device such as a phone or tablet for review by a user, and may also be viewed directly on the tag area controller 28 or system controller 26. For example, historical trends may be used to identify refrigeration units that are not working properly. Where a refrigeration unit operates under generally steady load conditions (i.e., steady volume of contents, steady customer use, steady ambient temperature), rising temperatures in the refrigeration unit may indicate maintenance is required such as re-charging the refrigerant, changing an air filter, etc. As another example, monitoring trends can show when a freezer has been overloaded during re-stocking by monitoring trends in the time it takes to reach desired temperature after re-stock.
The present disclosure further provides a method for installing the disclosed ESL 100 with temperature sensor 33. An ESL 100 with integrated temperature sensor 33 is connected via inductive coupling to an area controller 28 which is connected or in communication with a system controller 26. Upon initial installation, the temperature sensing function of the ESL 100 may be disabled or inactive. The ESL 100 is assigned an address. A user links the ESL 100 with a specific retail product by scanning the ESL's information label (barcode, QR code, or equivalent) and the product's UPC. The information scanned by the user is transmitted to the system controller 26, wherein the system controller will associate the ESL 100 with the scanned product's UPC and store this association in memory. A user may also associate the ESL 100 with a refrigerator zone within a refrigerator case in a similar manner. Here, the ESL 100 may be associated with only with a product, a refrigerator zone, or with both a product and a refrigerator zone. In some embodiments, the user may manually select or enter a product's UPC code to be associated with a specific ESL using the system controller 26. While the system controller 26 is described here as receiving and associating ESL and product UPC data, it is understood that the area controller 28 may also perform these functions. For the purposes of communications with the ESL 100, the terms system controller 26 and area controller 28 may be used interchangeably.
The area controller 28 assigns at least one ESL 100 to monitor temperature. The area controller may select which ESLs 100 will monitor temperature automatically or through user input. The ESL may also show the measured temperature on its display. The area controller 28 then assigns to each ESL 100 which will monitor temperature a set of predetermined conditions. For example, in some embodiments an ESL 100 is assigned a predetermined temperature band or range, e.g. −10° F. to 30° F., and the ESL 100 will report an alarm to the area controller 28 only if measured temperature leaves the assigned band. As another example, an ESL 100 is ordered to report temperature to the area controller 28 at a predetermined reporting interval which may or may not be a set or fixed interval, and may be only when an alarming or warning condition occurs. In some embodiments, the area controller 28, system controller 26, or attached personal computer receives the temperature data from the ESL 100 and determines whether a warning or alarming condition exist. In this embodiment, the system controller 26 may be configured to direct one or more indicating lights on the ESL 100 to illuminate, or cause a high temperature warning to show on the ESL 100 display.
In some embodiments, ESL 100 is configured to wirelessly communicate with hand-held controllers allowing retailers to individually adjust ESL settings at the shelf. The hand-held controller may be operably connected, via wireless or other means, to the ESL 100, system controller 26 and/or area controller 28. While it may be described that the ESL 100 is in wireless communication with the hand-held controller, it will should be understood that this may be an indirect communication through other components in the network system, such as the system controller 26 and/or area controller 28. Further, in some embodiments, ESL setpoints (i.e., unit price, temperature warning, temperature alarm, etc.) are predetermined and stored in a database operatively connected to system controller 26. In some embodiments, setpoint information is stored in the database associated with a product UPC. When a retailer uses a hand-held controller to set an ESL at the shelf as associated with a certain product, the retailer need only scan a UPC and ESL information label to obtain the unique ID of the product and ESL. The hand-held controller transmits the unique ID of the product and ESL to the system controller 26 and/or area controller 28. The ESL setpoints and display information will automatically be identified and uploaded from the system controller 26 to the ESL 100 and displayed and monitored by the ESL 100 as necessary. For example, if a retailer is switching the position of a first product and second product at the shelf, a first ESL can be switched from the first product to second product simply by scanning the second product UPC with the hand-held controller after scanning the ESL information label. Associated UPC information (display configuration, the predetermined temperature range, predetermined reporting interval, etc.) is then communicated to the ESL through the area controller 28 and/or system controller 26, which is updated based on the stored, predetermined setpoints associated with second product. The updated ESL is now displaying the price associated with second product and monitoring for high temperature conditions and food safety violations based on the specific, predetermined temperature needs of the second product.
In some embodiments, the area controller 28 further designates which ESLs 100 will display temperature on their displays 114.
In some embodiments, the area controller 28 designates an ESL 100 as a stand-alone temperature monitor. In this embodiment, the ESL 100 need not be linked with a specific retail product. In this embodiment, the ESL 100 need not display a retail price. In this embodiment, the ESL 100 is assigned a temperature band or reports temperatures at predetermined intervals, as discussed above.
In some embodiments, a temperature calibration is performed on the ESL 100 once it is connected to the area controller 28.
Using the method of installation and activation disclosed above, a network of temperature sensors is able to be deployed throughout a retail environment to monitor the environment for acceptable temperatures. This network is advantageous because it provides many more data points than existing stand-alone temperature monitor systems.
In some embodiments, the system controller 26 and/or attached personal computer are connected to a network, such as the Internet, which allows for remote monitoring of temperature sensors. For example, a retailer may connect his temperature monitoring network to a larger corporate network, which allows corporate employees in remote locations to monitor temperatures inside the retail environment. In some embodiments, a retail store employee is able to check the status of the temperature monitoring network remotely during off hours while the retail store is closed. The ability to remotely transmit distributed temperatures throughout a refrigerator case and the retail store advantageously lowers costs. For example, maintenance personnel can receive more information regarding refrigerator temperatures, and potentially system health status, without the need to travel to each store.
In some embodiments, the system controller 26 and/or attached personal computer are configured to send status reports to a predetermined set of system users or retail store employees at a predetermined interval which may or may not be a set or fixed interval. Status reports are implemented as e-mails, text messages, FTP files, or computer notifications. Status reports may include alarming or warning conditions.
The present disclosure includes many advantages over the existing art. Most notably, the low voltage power supply is less expensive to install than a standard 120V electrical system. Due to its low voltage, power supply also has significantly fewer safety concerns and code requirements. The present disclosure also eliminates the need to change batteries—a time- and labor-intensive process that adds to a retailer's expense of maintaining a promotional system. Further, by integrating the temperature sensor with the electronic shelf label, a retailer is able to produce a sufficient volume of temperature data to effectively monitor trends, set and evaluate alarm setpoints, and ensure adequate temperatures are maintained. Finally, the disclosed system is more reliable than a battery-powered system because it does not require frequent replacement of the power source and provides hard-wired communications between ESL and the area and system controllers.
It may be emphasized that the above-described embodiments, particularly any “preferred” embodiments, are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiments of the disclosure without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this.
While this specification contains many specifics, these should not be construed as limitations on the scope of any disclosures, but rather as descriptions of features that may be specific to particular embodiment. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 14/300,689 filed Jun. 10, 2014, which is a Continuation-in-Part of U.S. patent application Ser. No. 14/262,927 filed Apr. 28, 2014, which is a Continuation-in-Part of U.S. patent application Ser. No. 14/217,902 filed Mar. 18, 2014. This application claims priority to U.S. Provisional Patent Application Ser. No. 61/894,032 filed Oct. 22, 2013. The entirety of these applications are incorporated herein by reference.
Number | Date | Country | |
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61894032 | Oct 2013 | US |
Number | Date | Country | |
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Parent | 14300689 | Jun 2014 | US |
Child | 14520835 | US | |
Parent | 14262927 | Apr 2014 | US |
Child | 14300689 | US | |
Parent | 14217902 | Mar 2014 | US |
Child | 14262927 | US |