The invention described herein may be manufactured and used by or for the Government of the United States of America for governmental purposes without the payment of any royalties thereon or therefor.
1. Field of the Invention
This invention relates to actuator or damping devices utilizing a piston. More specifically, the invention is a thermally driven piston assembly and position control system therefor with the piston being able to function as an actuator or a damping device.
2. Description of the Related Art
Past linear actuators requiring a transmission system to convert a motor's rotational energy into linear displacement are not practical in many space-restricted applications. More recently, linear actuators using hydraulic or pneumatic driven pistons or made from stacks of piezoelectric materials that can generate a strong linear force have been used when space is at a premium. However, hydraulically/pneumatically driven pistons require a pump to effect volumetric or pressure changes that move a piston. Piezoelectric-based linear actuators have low strain characteristics, thereby limiting their linear travel.
Currently, a variety of muscle-like polymer materials are being evaluated for use in actuator or damping devices owing to their ability to undergo large changes in strain and stiffness when activated. However, there is a need to provide simple and efficient actuator “packages” for these materials that capitalize on their large strain characteristics to achieve a linear actuator or damping response. Further, since several of these polymer materials have a tendency to exhibit creep, the actuator package that includes such polymer materials must be able to compensate for a material's creep characteristics.
Accordingly, it is an object of the present invention to provide the means to generate a linear response using a muscle-like polymer material.
Another object of the present invention is to provide the means to generate and control the response of a muscle-like polymer in order to compensate for the material's creep characteristics.
Still another object of the present invention is to generate a tunable damping response using a muscle-like polymer material.
In accordance with one embodiment of the present invention, a thermally driven piston assembly has a housing that remains rigid throughout a temperature and load range of interest. A first material is slidingly fitted in a hollow portion of the housing such that the first material is limited to movement along a single dimension of the hollow portion. The first material is one (e.g., a liquid crystal elastomer) that undergoes a stiffness change and/or a dimensional change when subjected to a temperature change in the temperature range of interest. When subjected to the temperature change while in the housing, the first material is restricted to changing dimensionally along the single dimension. At least one plug of a second material is slidingly fitted in the housing's hollow portion adjacent the first material. The second material retains its shape and size throughout the temperature range of interest. As a result, the plug moves in the housing's hollow portion along the aforesaid single dimension in correspondence with the dimensional change of the first material or the plug's movement is damped by the stiffness change in the first material. A position control system can be provided if the first material has inherent creep characteristics. Further embodiments may utilize active heating and/or cooling means to effect the material's shape change.
Other features and advantages of the invention will be apparent from the following detailed description taken in conjunction with the following figures, wherein like reference numerals represent like features.
Referring now to the drawings, and more particularly to
Piston assembly 10 includes housing 12, a thermally-active shape changing material 14 that is shaped/sized to slidingly fit in housing 12, and a plug or “piston” 16 slidingly fit in housing 12 and made from a material that retains its shape when exposed to temperatures that are sufficient to activate the shape changing features of material 14.
Housing 12 is closed or otherwise configured at an end 12A thereof that abuts shape changing material 14 to retain material 14 at end 12A. Housing 12 can be closed or opened at opposing end 12B. Housing 12 defines a hollow portion 12C thereof that slidingly receives each of material 14 and piston 16. Hollow portion 12C is typically cylindrical but can define other two-dimensional geometries (e.g., triangular, polygon, etc.) without departing from the scope of the present invention. Housing 12 can be made of any material that will retain a rigid shape throughout a temperature range of interest, i.e., a temperature range that will activate the shape changing features of material 14. Additionally, housing 12 can be made from a thermally conductive material to transfer either an applied heat energy or environmental heat energy to material 14.
Shape changing material 14 is any material that changes dimensionally and/or in stiffness with temperature changes while retaining elasticity and viscosity. Material 14 can be any thermally-active material that possesses a restoring force or spring constant owing to the material's chemical, physical or cross-linking properties. By radially restraining material 14 as is the case for a cylindrical hollow portion 12C of housing 12 (or by restraining material 14 two-dimensionally in length/width as is the case for a polygonally-shaped hollow portion 12C), any dimensional change in material 14 is restricted to the axial dimension of hollow portion 12C. That is, the dimensional change in material 14 in the presence of a temperature change amounts to a linear movement of material 14. Since material 14 is restrained from such linear movement at end 12A of housing 12, the linear movement of material 14 is restricted towards or away from end 12A.
The present invention can also operate as a damping device when material 14 experiences changes in stiffness with changes in temperature. Referring again to
Suitable choices for material 14 include a variety of viscoelastic materials satisfying the above-noted criteria. For example, polymers such as polyurethanes and liquid crystal elastomers (LCE) are good choices as these materials exhibit good viscoelastic properties in their glass transition regions and in their phase transition regions. In particular, LCEs have demonstrated muscle-like mechanical properties with large shape changes occurring through the nematic liquid crystalline phase transition. Accordingly, the various embodiments described herein will reference the use of an LCE as the thermally-active shape changing material. By way of example, one suitable LCE is made from (4″-Acryloyloxbuty) 2.5-di(4′-butyloxybenzoyloxy)benzoate and 1.6 hexanediol diacrylate in accordance with known methodologies such as those described by D. L. Thomsen, III, et al. in “Liquid Crystal Elastomers with Mechanical Properties of a Muscle,” Macromolecules 2001, 34, pp. 5868-5875.
It is to be understood that the present invention is not limited to LCEs as a variety of elastomers, thermoplastics, thermosets, crosslinked polymers, foams, and composite matrix materials could also be used. Some representative elastomers include butadiene rubber, butyl rubber, chlorinated polyethylene, crosslinked polyethylene, chlorosulphonated polyethylene, epichlorohydrin-ethlene oxide, ethylene propylene diene terpolymer, ethylene-propylene rubber, ethylene vinyl acetate (EVA), natural rubber, nitrile rubber, polyacrylate, polymethylmethacrylate, polychloroprene, polyisoprene, polypropylene oxide, polyurethane, silicone, styrene butadiene rubber, and thermoplastic elastomers. Some representative foams include polymer foams that can be closed cell, microcellular, and open cell. Some representative crosslinked polymers include polystyrene, polyvinyl chloride, polyamino acids, proteins, polyethylene, polycarbonate, polyester, nylon, phenolic, polymethacrylimide, and polyethersulphone. Some representative composite matrix materials include polyimides, liquid crystal polymers such as liquid crystal polyesters and liquid crystal polyaramides, epoxies, polyamides, polyaramides, polyethers such as polyether ether ketone (PEEK) and polyethylene terephthalate (PET), and polyarylethers such as bisphenol and cyanate ester. Further, physically crosslinked polymers, such as high density polyethylene (HOPE), in addition to chemically crosslinked polymers could also be used, as well as other semicrystalline polymers and polymers having a molecular weight above that at which physical entanglement occurs. As with LCEs, other desirable materials have favorable shape changes in one or more of their phase transition regions. Table I provides transition regions associated with various suitable materials.
Tg: Glass transition temperature
Tc: Crystallization transition temperature
Tm: Melt transition temperature
Tsc: Smectic C transition temperature
Tsa: Smectic A transition temperature
Tn: Nematic transition temperature
Td: Discotic transition temperature
Piston 16 can be any rigid material that retains its shape in the temperature range in which piston assembly 10 will operate to include the range of temperatures that can activate dimensional and/or stiffness changes in material 14. To take advantage of the viscoelastic properties of material 14 that provide for opposing-direction dimensional changes in material 14, piston 16 can be coupled (e.g., attached, adhered, bonded, etc.) to material 14 where piston 16 abuts thereagainst. In this way, when material 14 experiences a temperature change such that it changes dimensionally (i.e., grows or shrinks in the axial direction of housing 12), piston 16 will move in correspondence with material 14.
The present invention is not limited to the embodiment described above. By way of illustrative example, two other possible embodiments of the present invention will now be described with the aid of
(i) rigid housing 12 having hollow portion 12C and having a port 12D formed in closed end 12A,
(ii) shape changing material 14 slidingly fitted in hollow portion 12C and further having a hole 14A formed therethrough and aligned with port 12D when material 14 is positioned in housing 12 adjacent closed end 12A,
(iii) piston 16 slidingly fitted in hollow portion 12C such that material 14 is positioned between closed end 12A and piston 16,
(iv) a support 32 coupled to one end of housing 12 to prevent movement of housing 12 in its axial dimension, and
(v) a tension member 34 rigidly coupled on one end thereof to piston 16 at 16A and on the other end thereof to a support 100.
In operation of piston assembly 30, temperature changes causing an axial dimensional expansion in material 14 causes a tension force to be applied along tension member 34. If material 14 is coupled to closed end 12A and piston 16, axial shrinkage of material 14 will relax the tension in tension member 31.
In each embodiment of the present invention, thermal activation of material 14 can occur actively or passively (e.g., via environmental temperature changes). By way of example, one way of providing for active thermal activation of material 14, is illustrated in
As mentioned above, a good choice for material 14 is a liquid crystal elastomer (LCE). A graph of temperature versus enthalpy change for a typical LCE is shown in
While the shape changing characteristics of LCEs make them attractive candidates for use in the present invention, LCEs also have inherent creep tendencies at isothermal conditions. Thus, there may be applications of the present invention where fixing the temperature of the LCE does not provide the necessary position control of the piston assembly being driven by an LCE-based material 14. In these applications, it may be helpful to couple a position control system to the present invention's piston assembly. For example, one such position control system is coupled to piston assembly 10 as illustrated in
The present invention is not limited to the piston assembly constructions described above. The “housing” used to form a piston assembly of the present invention could be constructed in a variety of ways to include a variety of geometries where the geometry of the housing and the restraint of the shape changing material would define the dimensional change of the material. Further, the housing could be constructed to support actively-controlled heating and cooling elements.
One embodiment of an alternative construction is illustrated in
Filling the annular region between annular side wall 64A and annular side wall 62A is a donut or sleeve-shaped shape changing material 66, i.e., a material possessing the characteristics of shape changing material 14. A heating element 68 can be positioned within annular side wall 64A and a cooling element 70 can be provided about (e.g., wrapped about) the outside of annular side wall 62A. Note that heating element 68 and cooling element 70 can switch positions without departing from the scope of the present invention. In operation, the heating and cooling elements are operated/controlled to control the stiffness and/or dimensional changes of material 66 to provide damping for axial forces applied to housing portion 64 or linear actuation of housing portion 64. If heating element 68 is wrapped about the outside of annular side wall 62, suitable heating elements include those previously discussed. Suitable internal heating elements also include those already discussed. Suitable external cooling elements, positioned internally or externally, include fluidic, electrical, such as Peltic, air cooled fins or coil-type heat sinks.
For embodiments of the present invention incorporating actively-controlled heating and cooling elements, an embodiment of a suitable position control system is illustrated in
Embodiments of the present invention incorporating both heating and cooling elements include actuator 90 and shock absorber 100, illustrated in
Filling the annular regions between annular side wall 64A and annular side wall 62A is a donut or sleeve-shaped shape changing material 66. Heating element 68 can be positioned within annular side wall 64A and a cooling element 70 can be provided about (e.g., wrapped about) the outside of annular side wall 62A. Heating element 68 and cooling element 70 can switch positions without departing from the scope of the present invention. In operation, the heating and cooling elements are operated/controlled to control the stiffness and/or dimensional changes of material 66 to provide damping for axial forces 102 applied to housing portion 64 or linear actuation 92 of housing portion 64. The heater's 68 electrical connections can be made through suitable ports in the housing. For vibrational damping by shock absorber 100, one or both of the first end wall 64B and the second end wall 64C can be constrained. While cylindrical elements are illustrated, the present invention is not limited thereto. Other shapes can be used as desired as long as the desired movement is achieved.
The present invention is also applicable to applications requiring the transfer of rotational movement. Cross-sectional views of a clutch assembly embodiment 110 are illustrated in
A further embodiment of a brake assembly is illustrated in
still further rotating clutch or brake 130 embodiment is illustrated in
In a further embodiment 140 of the present invention, illustrated in
In each of the above-discussed applications, heating can be applied by any means appropriate, such as electrical, hot fluid or via a material susceptible to radio frequency (RF) energy. The cooling system can be, but is not limited to, fluidic, electrical, such as Peltic, air cooled fins, or coil-type heat sinks. Cooling elements could also comprise simple forced air provided via a direct blast. If the cooling element, such as a liquid cooling jacket is wrapped about a rotating component, bearings can be used to allow rotation of the component without like rotation of the jacket. Appropriate control of the liquid flow or forced air can be provided. Thermal activation of the shape-changing material can also occur passively (e.g., via environmental temperature changes). Also, as mentioned previously, the heating and cooling elements are interchangeable.
The advantages of the present invention are numerous. The thermally-driven piston assembly can be used as a linear actuator, positioner, damping device, or thermal sensor, including use as a shock absorber, clutch, brake, or mechanical power devices. The assembly is easy to manufacture and is inexpensive. When made with an LCE shape changing material, the piston assembly will exhibit both muscle-like mechanical properties and damping properties. The creep tendencies of the shape changing material can be controlled with a position control feedback system.
Although the invention has been described relative to specific embodiments thereof, there are numerous variations and modifications that will be readily apparent to those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described.
This application is a continuation-in-part application of commonly-owned application Ser. No. 11/374,480 entitled “Thermally Driven Piston Assembly and Position Control Thereof,” filed Mar. 8, 2006, which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11374480 | Mar 2006 | US |
| Child | 11695720 | Apr 2007 | US |