1. Field of the Invention
The present invention relates to a θZ drive apparatus and a stage apparatus, and more particularly, it relates to a θZ drive apparatus and a stage apparatus each including a stage driven in the vertical direction (direction Z) and a rotation direction (direction θz).
2. Description of the Background Art
In general, a θZ drive apparatus and a stage apparatus each including a stage driven in the vertical direction (direction Z) and a rotation direction (direction θz) is known, as disclosed in Japanese Patent Laying-Open No. 2007-027659, for example.
In a θZ drive portion of a stage apparatus according to the aforementioned Japanese Patent Laying-Open No. 2007-027659, a θz drive actuator (voice coil motor) is provided, and this θz drive actuator is configured to be capable of rotating a stage within a range of ±2 degrees about an axis in a direction Z (in a direction θz). Furthermore, in the θZ drive portion, a pair of Z-axis actuators (voice coil motors) are provided to be opposed to each other through the stage, and this Z-axis actuators are configured to move up and down the stage in the direction Z. Thus, the θZ drive portion of the stage apparatus according to Japanese Patent Laying-Open No. 2007-027659 is configured to be capable of driving the stage in the direction Z and the direction θz by the Z-axis actuators and the θz drive actuator.
Such a stage apparatus is employed to position a substrate such as a semiconductor wafer accurately with respect to an optical system device provided in an exposure apparatus, a semiconductor inspection apparatus, or the like in the field of semiconductor manufacturing. Meanwhile, in recent years, the substrate such as a semiconductor wafer tends to be thinned and increased in diameter, and warpage or distortion is easily generated in such a substrate. If warpage or the like is generated in the substrate placed on a stage through a substrate holding mechanism, the substrate is slightly inclined with respect to the optical system device. When the stage apparatus (θZ drive apparatus) is employed for an exposure apparatus, a semiconductor inspection apparatus, or the like, the accuracy of positioning the substrate at a level of a few nanometers is required. Therefore, even if the substrate is slightly inclined with respect to a horizontal plane, the inclination may interfere with process such as exposure, inspection, or the like.
However, although the θZ drive portion of the stage apparatus according to the aforementioned Japanese Patent Laying-Open No. 2007-027659 can drive the stage in the direction Z and the direction θz, the same cannot drive the stage in a direction θx and a direction θy about respective axes in a direction X and a direction Y orthogonal to each other in a horizontal plane. Therefore, when a substrate placed on the stage is slightly inclined with respect to the horizontal plane, there is such a problem that the stage cannot be driven to adjust the inclination thereof. Furthermore, in the aforementioned Japanese Patent Laying-Open No. 2007-027659, a mechanism performing driving in the direction θx and the direction θy may be added, but in this case, such a problem that the apparatus increases in size may newly arise.
The present invention has been proposed in order to solve the aforementioned problems, and an object of the present invention is to provide a θZ drive apparatus and a stage apparatus each capable of adjusting an inclination of a stage with respect to a horizontal plane while suppressing increase in the size of the apparatus.
In order to attain the aforementioned object, a θZ drive apparatus according to a first aspect includes a base portion, a stage driven in a direction Z which is a vertical direction with respect to the base portion and in a direction θz which is a rotation direction employing the direction Z as a center line of rotation, and a single actuator driving the stage at least in the direction Z with respect to the base portion, while the single actuator includes a movable element having a plurality of permanent magnets and a stator provided to be opposed to the permanent magnets in a horizontal direction, having a Z-direction drive coil to drive the stage in the direction Z, the Z-direction drive coil of the single actuator is divided into at least three coil portions capable of being supplied with current independently of each other, and the at least three coil portions are arranged to be capable of driving the stage in the direction Z, a direction θx which is a rotation direction employing a direction X in a horizontal plane as a center line of rotation, and a direction θy which is a rotation direction employing a direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation.
In this θZ drive apparatus according to the first aspect, as hereinabove described, the Z-direction drive coil of the single actuator is divided into the at least three coil portions capable of being supplied with current independently of each other, and the at least three coil portions are arranged to be capable of driving the stage in the direction Z, the direction θx which is the rotation direction employing the direction X in the horizontal plane as a center line of rotation, and the direction θy which is the rotation direction employing the direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation, whereby the stage can be driven in the direction Z, the direction θx which is the rotation direction employing the direction X in the horizontal plane as a center line of rotation, and the direction θy which is the rotation direction employing the direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation in response to current independently supplied to the at least three coil portions. Thus, even if a substrate placed on the stage through a substrate holding mechanism is slightly inclined with respect to the horizontal plane, the actuator can adjust the inclination of the stage (substrate) with respect to the horizontal plane. Furthermore, the single actuator can drive the stage in the direction θx and the direction θy in addition to the direction Z, and hence increase in the size of the apparatus can be suppressed even if a mechanism performing driving in the direction θx and the direction θy is added. Therefore, in this θZ drive apparatus according to the first aspect, the inclination of the stage with respect to the horizontal plane can be adjusted while increase in the size of the apparatus is suppressed.
A stage apparatus according to a second aspect includes a θZ drive portion, an X-direction drive portion driving the θZ drive portion in a direction X in a horizontal plane, and a Y-direction drive portion driving the θZ drive portion in a direction Y in the horizontal plane orthogonal to the direction X, while the θZ drive portion includes a base portion, a stage driven in a direction Z which is a vertical direction with respect to the base portion and in a direction θz which is a rotation direction employing the direction Z as a center line of rotation, and a single actuator driving the stage at least in the direction Z with respect to the base portion, the single actuator includes a movable element having a plurality of permanent magnets and a stator provided to be opposed to the permanent magnets in a horizontal direction, having a Z-direction drive coil to drive the stage in the direction Z, the Z-direction drive coil of the single actuator is divided into at least three coil portions capable of being supplied with current independently of each other, and the at least three coil portions are arranged to be capable of driving the stage in the direction Z, a direction θx which is a rotation direction employing the direction X in the horizontal plane as a center line of rotation, and a direction θy which is a rotation direction employing the direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation.
In this stage apparatus according to the second aspect, as hereinabove described, the Z-direction drive coil of the single actuator of the θZ drive portion is divided into the at least three coil portions capable of being supplied with current independently of each other, and the at least three coil portions are arranged to be capable of driving the stage in the direction Z, the direction θx which is the rotation direction employing the direction X in the horizontal plane as a center line of rotation, and the direction θy which is the rotation direction employing the direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation, whereby the stage of the θZ drive portion can be driven in the direction Z, the direction θx which is the rotation direction employing the direction X in the horizontal plane as a center line of rotation, and the direction θy which is the rotation direction employing the direction Y in the horizontal plane orthogonal to the direction X as a center line of rotation in response to current independently supplied to the at least three coil portions. Thus, even if a substrate placed on the stage through a substrate holding mechanism is slightly inclined with respect to the horizontal plane, the actuator of the θZ drive portion can adjust the inclination of the stage (substrate) with respect to the horizontal plane. Furthermore, the single actuator can drive the stage in the direction θx and the direction θy in addition to the direction Z, and hence increase in the size of the apparatus can be suppressed even if a mechanism performing driving in the direction θx and the direction θy is added. Therefore, in this stage apparatus according to the second aspect, the inclination of the stage of the θZ drive portion with respect to the horizontal plane can be adjusted while increase in the size of the apparatus is suppressed.
Embodiments are now described on the basis of the drawings.
First, the structure of an XYθZ stage 100 including a θZ stage unit 110 according to a first embodiment is described with reference to
As shown in
The XY stage unit 120 is provided on the surface plate 130 and configured to be capable of moving a movable portion 123 in the direction X and the direction Y. The XY stage unit 120 includes an X-direction drive portion 121 and a Y-direction drive portion 122 each consisting of a linear motor etc. The Y-direction drive portion 122 is configured to move the θZ stage unit 110 and the X-direction drive portion 121 in the direction Y by linearly moving a movable portion fixed to the X-direction drive portion 121 in the direction Y. Thus, the XY stage unit 120 is configured to be capable of arranging (positioning) the θZ stage unit 110 at a prescribed position in a direction X-Y by moving the θZ stage unit 110 in the direction X and the direction Y. In the first embodiment, the publicly known structure can be employed in the XY stage unit 120. Therefore, the detailed description of the XY stage unit 120 is omitted.
The structure of the θZ stage unit 110 is now described in detail. As shown in
The base portion 10 is fixedly provided on the movable portion 123 (see
As shown in
The stage 30 is in the form of a circular plate (see
As described above, the upper surface and the lower surface of the θZ stage unit 110 are constituted by the rotary table 31 and the base portion 10 of the stage 30, respectively, and all of the elevating table 32, the actuator 40, the up/down movement detecting portions 50, the rotation detecting portion 60, the weight compensation portions 70, and the exhaust mechanism 80 are arranged in the height range H1 in the vertical direction (direction Z) between the upper surface of the rotary table 31 and the lower surface of the base portion 10. Furthermore, the θZ stage unit 110 is so configured that the heights of parts including the elevating table 32, the up/down movement detecting portions 50, the rotation detecting portion 60, the weight compensation portions 70, and the exhaust mechanism 80 fall within an arrangement height range H2 of the actuator 40. Thus, the height (overall height) of the θZ stage unit 110 is reduced and the entire apparatus is downsized.
The rotary table 31 has an annular shape in plan view and is so arranged that the outer periphery thereof is surrounded by the annular cover 21 provided on the frame 20. The substrate holding mechanism (not shown) is mounted on the upper surface of this rotary table 31, and the unshown substrate such as a semiconductor wafer is held through the substrate holding mechanism (not shown). A hole 31c is formed in a central portion of the rotary table 31, and the rotary table 31 is formed to surround the first guide portion 34 described later in plan view. A cover 31d is provided to cover a gap between the hole 31c and the first guide portion 34. The rotary table 31 includes a cylindrical holding portion 31a protruding downward (along arrow Z2) in the outermost periphery and a substantially cylindrical mounting portion 31b protruding downward inside (on the center side beyond) the holding portion 31a.
A movable element 40b, described later, of the actuator 40 is fixedly mounted on the holding portion 31a at a prescribed height position of the outer periphery. A bearing 33 is fitted into the inner periphery of the mounting portion 31b having a concave section. The mounting portion 31b of the rotary table 31 is supported by a supporting portion 32e of the elevating table 32 through this bearing 33 so as to be rotatable in the direction θz. Thus, the rotary table 31 can rotate in the direction θz with respect to the elevating table 32.
The elevating table 32 engages with the first guide portion 34 provided in a central portion of the θZ stage unit 110 and the second guide portions 35 provided to surround the periphery of the elevating table 32 so as to be movable in the vertical direction and unmovable in the rotation direction (direction θz), as shown in
The first guide portion 34 includes the spline 34a fixedly mounted on the shaft receiving portion 32a of the elevating table 32 with screws 34c and a spline shaft 34b fixedly provided to protrude upward (along arrow Z1) from the base portion 10 in the central portion of the θZ stage unit 110, as shown in
The three second guide portions 35 are provided on the periphery of the elevating table 32 at equal rotation angular intervals of an angle φ1 (about 120 degrees) in plan view and arranged in a region (see
Thus, the elevating table 32 is regulated by the first guide portion 34 in the central portion and the three second guide portions 35 on the outer periphery so as to be movable in the vertical direction and unmovable in the rotation direction (direction θz). A shaft (first guide portion 34) is provided at the center of the elevating table 32, whereby rigidity with respect to external force (moment) in inclined directions (directions θx and θy) with respect to the horizontal plane can be increased while the outer periphery of the elevating table 32 is stopped by (engaged with) the three second guide portions 35, whereby rigidity with respect to external force (moment) in the rotation direction (direction θz) can be increased.
Thus, in the stage 30, the rotary table 31 supported through the bearing 33 is independently driven during rotation (movement in the direction θz), and the elevating table 32 and the rotary table 31 regulated (guided) by the first guide portion 34 and the second guide portions 35 are integrally driven during up/down movement (movement in the direction Z).
According to the first embodiment, the actuator 40 is annularly arranged throughout the entire circumference of the θZ stage unit 110 in the vicinity of the outer periphery of the stage 30 (inside the frame 20), as shown in
As shown in
The core 41 is formed by stacking electromagnetic steel sheets and has a cylindrical shape. The core 41 is fixed by engaging the outer periphery of the core 41 with the inner periphery of the cylindrical frame 20.
As shown in
As shown in
According to the first embodiment, the Z drive coil 43 is fixed to the inner periphery of the θ drive coil 42 through an unshown insulating paper and divided into three coil portions 43a, 43b, and 43c capable of being supplied with current independently of each other, as shown in
As shown in
More specifically, the three coil portions 43a to 43c each are formed of six coils obtained by stacking a U-phase element coil portion 431, a W-phase element coil portion 432, a V-phase element coil portion 433, a U-phase element coil portion 434, a W-phase element coil portion 435, and a V-phase element coil portion 436 in this order from a lower portion to an upper portion, as shown in
As shown in
As shown in
As shown in
The second magnet array 46 is located in the second uppermost row of the four magnet arrays. The second magnet array 46 is made of the plurality of permanent magnets 49b aligned at the prescribed intervals (pitches p) along the circumferential direction throughout the entire circumference of the annular yoke 44. These permanent magnets 49b each have a substantially rectangular shape, as viewed in the radial direction, and contrary to the permanent magnets 49a, the permanent magnets 49b are so magnetized that the outer surfaces thereof opposed to the stator 40a become south poles. The permanent magnets 49a of the first magnet array 45 deviate by half pitches (p/2) in the circumferential direction from the permanent magnets 49b of the second magnet array 46. Therefore, as shown in
As shown in
The fourth magnet array 48 is arranged on a lower portion of the yoke 44 and located in the lowermost (fourth) row of the four magnet arrays. The fourth magnet array 48 is configured similarly to the second magnet array 46. In other words, the permanent magnets 49b so magnetized that the outer surfaces thereof opposed to the stator 40a become south poles are aligned at the same intervals (pitches p) in the same positions as the second magnet array 46, as viewed in the direction Z.
Thus, in the first magnet array 45 and the third magnet array 47, the permanent magnets 49a so magnetized that the outer surfaces thereof become north poles are aligned at the equal pitches p, and in the second magnet array 46 and the fourth magnet array 48, the permanent magnets 49b so magnetized that the outer surfaces thereof become south poles are aligned at the equal pitches p in positions deviating by the half pitches (p/2) from the permanent magnets 49a of the first magnet array 45 (third magnet array 47). Due to this structure, as shown in
Thus, current is supplied from the θ driver 91 to the θ drive coil 42 (θ-U phase coils 42a, θ-W phase coils 42b, or θ-V phase coils 42c) of the stator 40a, whereby electromagnetic force (thrust) can be generated between the θ drive coil 42 and the movable element 40b (first magnet array 45 to fourth magnet array 48), and hence the movable element 40b can be moved in the circumferential direction (direction C). Furthermore, current is supplied from the Za driver 92, the Zb driver 93, and the Zc driver 94 to the Z drive coil 43 (coil portions 43a, 43b, and 43c) of the stator 40a, whereby electromagnetic force (thrust) can be generated between each of the coil portions 43a to 43c and the movable element 40b (first magnet array 45 to fourth magnet array 48), and hence the movable element 40b can be moved in the vertical direction (direction Z). According to the first embodiment, current is supplied from the Za driver 92, the Zb driver 93, and the Zc driver 94 that are independent of each other to the coil portions 43a, 43b, and 43c, whereby the coil portions 43a, 43b, and 43c can be driven independently.
As shown in
As shown in
As shown in
As shown in
The weight compensation portions 70 are provided to support the weights of the stage 30, the bearing 33, the spline 34a of the first guide portion 34, the slide rails 35a of the second guide portions 35, etc. or the weight of the substrate holding mechanism (not shown) mounted on the upper surface of the rotary table 31 etc. Thus, the actuator 40 only needs to generate thrust necessary to drive the stage 30 and is not required to support the weight of the stage 30 etc.
As shown in
The weight of the stage 30 is transmitted to the compensation springs 71 through the spring seats 74 fixedly provided on the outer cylindrical portion 32c of the elevating table 32 and the pressing members 72 having the adjustment screws 73 engaging with the spring seats 74. The compensation springs 71 compressed between the base portion 10 and the pressing members 72 are configured to support the stage 30 in a state movable in the vertical direction (direction Z) at a prescribed height position in a natural state where the drive force of the actuator 40 does not act by repulsive force against compression. This height position of the stage 30 can be adjusted by varying the feed rates of the adjustment screws 73 (positions of the pressing members 72 with respect to the spring seats 74). After adjustment of the height position of the stage 30, the nuts 75 engaging with the adjustment screws 73 are tightened, whereby the adjustment screws 73 are prevented from loosening.
As shown in
Next, operations of the θZ stage unit 110 of the XYθZ stage 100 according to the first embodiment are described with reference to
First, current is supplied to the Z drive coil 43 of the stator 40a of the actuator 40, whereby thrust in the upward direction (along arrow Z1) or the downward direction (along arrow Z2) is generated in the movable element 40b in a case where the stage 30 is driven in the vertical direction, as shown in
When the stage 30 moves in the vertical direction, the rotary table 31 and the elevating table 32 integrally move. Therefore, the entire stage 30 moves in the upward direction (along arrow Z1) or the downward direction (along arrow Z2) while the elevating table 32 is guided in the vertical direction (direction Z) by the first guide portion 34 and the three second guide portions 35 on the outer periphery, as shown in
Thus, the Za driver 92, the Zb driver 93, and the Zc driver 94 control phases of three-phase current flowing to the U-phase element coil portions 431 and 434, the W-phase element coil portions 432 and 435, and the V-phase element coil portions 433 and 436 of the respective coil portions (coil portions 43a, 43b, and 43c) in response to the acquired position of the movable element 40b in the direction Z, as shown in
In a case where the inclination (positions in the directions θx and θy) of the stage 30 is adjusted, the Za driver 92, the Zb driver 93, and the Zc driver 94 apply three-phase (U-W-V phase) current of different phases to the coil portions 43a, 43b, and 43c of the Z drive coil 43, respectively, whereby the amounts of displacement of the movable element 40b in the direction Z corresponding to the coil portions 43a, 43b, and 43c are controlled individually. In this case, the amounts of displacement in the direction Z at the positions A, B, and C corresponding to the coil portions 43a, 43b, and 43c are detected by the respective three up/down movement detecting portions 50 (detection heads 52), as shown in
In a case where the stage 30 is driven in the direction θz (rotation direction), as shown in
At this time, the displacement of the rotary table 31 in the direction θz is detected by the rotation detecting portion 60 (detection head 62) and input to the corresponding θ driver 91, as shown in
As shown in
According to the first embodiment, as hereinabove described, the Z drive coil 43 of the single actuator 40 is divided into the three coil portions 43a, 43b, and 43c capable of being supplied with current independently of each other, and the three coil portions 43a, 43b, and 43c are so arranged that the stage 30 can be driven in the direction Z, the direction θx, and the direction θy, whereby the stage 30 can be driven in the direction Z, the direction θx, and the direction θy in response to current independently supplied to the three coil portions 43a, 43b, and 43c. Thus, even if the substrate placed on the stage 30 through the substrate holding mechanism is slightly inclined with respect to the horizontal plane, the actuator 40 can adjust the inclination (positions in the directions θx and θy) of the stage 30 (substrate) with respect to the horizontal plane. Furthermore, the single actuator 40 can drive the stage 30 in the direction θx and the direction θy in addition to the direction Z, and hence increase in the size of the apparatus can be suppressed even if a mechanism performing driving in the direction θx and the direction θy is added. Therefore, in the θZ stage unit 110 according to the first embodiment, the inclination (positions in the directions θx and θy) of the stage 30 with respect to the horizontal plane can be adjusted while increase in the size of the apparatus is suppressed.
According to the first embodiment, as hereinabove described, the three Za driver 92, the Zb driver 93, and the Zc driver 94 provided to correspond to the three coil portions 43a, 43b, and 43c constituting the Z drive coil 43, respectively and supplying current individually to the three coil portions 43a, 43b, and 43c is provided, whereby the Za driver 92, the Zb driver 93, and the Zc driver 94 can supply current independently of each other to the corresponding coil portions 43a, 43b, and 43c. Thus, driving in the direction θx and the direction θy in addition to the direction Z can be easily performed.
According to the first embodiment, as hereinabove described, the three up/down movement detecting portions 50 corresponding to the coil portions 43a, 43b, and 43c are provided, and the XYθZ stage 100 is configured to control current supplied to the corresponding coil portions 43a, 43b, and 43c on the basis of results of position detection (results of detection of positions in the direction Z at the positions A, B, and C) of the three up/down movement detecting portions 50, whereby the inclination of the stage 30 with respect to the horizontal plane can be detected on the basis of results of detection of the positions in direction Z of respective portions corresponding to the three coil portions 43a, 43b, and 43c (results of detection of positions in the direction Z at the positions A, B, and C). Thus, the inclination (positions in the directions θx and θy) of the stage 30 with respect to the horizontal plane can be accurately adjusted on the basis of the results of detection of positions in the direction Z at the positions A, B, and C.
According to the first embodiment, as hereinabove described, the three coil portions 43a, 43b, and 43c constituting the Z drive coil 43 each have an arcuate shape, as viewed in the direction Z and are circularly arranged along the circumferential direction to be electrically separated from each other, whereby the coil portions 43a, 43b, and 43c circularly arranged can cause drive force to act on the stage 30 throughout the substantially entire circumference of the coil portions 43a, 43b, and 43c (substantially entire circumference of the circle) when all of the coil portions 43a, 43b, and 43c are driven. Thus, the entire stage 30 can be accurately moved in the direction Z.
According to the first embodiment, as hereinabove described, the three coil portions 43a, 43b, and 43c each have an arcuate shape, as viewed in the direction Z and are formed by stacking the six element coil portions (U-phase element coil portion 431, W-phase element coil portion 432, V-phase element coil portion 433, U-phase element coil portion 434, W-phase element coil portion 435, and V-phase element coil portion 436) provided to correspond to three-phase power in the direction Z, whereby the coil portions 43a, 43b, and 43c can easily control driving of the movable element 40b in the direction Z by controlling phases of current supplied to the element coil portions (U-phase element coil portion 431, W-phase element coil portion 432, V-phase element coil portion 433, U-phase element coil portion 434, W-phase element coil portion 435, and V-phase element coil portion 436) stacked in the direction Z.
According to the first embodiment, as hereinabove described, the three coil portions 43a, 43b, and 43c constituting the Z drive coil 43 are arranged at the equal rotation angular intervals of about 120 degrees, whereby drive force (electromagnetic force) acting on the stage 30 is not varied depending on the rotation angular position in the direction θz when these coil portions 43a, 43b, and 43c are driven individually.
According to the first embodiment, as hereinabove described, in addition to the Z drive coil 43, the θ drive coil 42 to rotate the stage 30 in the direction θz is further provided in the stator 40a of the actuator 40, the Z drive coil 43 and the θ drive coil 42 are integrally provided and annularly arranged, and the actuator 40 is configured to be capable of driving the stage 30 in the direction Z, the direction θx, the direction θy, and the direction θz. According to this structure, the stage 30 can be driven not only in the direction Z, the direction θx, and the direction θy but also in the direction θz by the single actuator 40. Thus, the θZ stage unit 110 can be downsized as compared with a case where actuators to drive the stage 30 in various directions (Z, θx, θy, θz) are provided separately.
According to the first embodiment, as hereinabove described, the Z drive coil 43 and the θ drive coil 42 are integrally bonded to each other through the insulating paper, whereby the Z drive coil 43 and the θ drive coil 42 can be integrated while being electrically separated from each other. Thus, the stator 40a of the actuator 40 can be downsized.
According to the first embodiment, as hereinabove described, the first magnet array 45 and the third magnet array 47 including the plurality of permanent magnets 49a arranged at the same pitches p along the annular circumferential direction and so magnetized that the surfaces of portions opposed to the Z drive coil 43 and the θ drive coil 42 become north poles and the second magnet array 46 and the fourth magnet array 48 including the plurality of permanent magnets 49b adjacent to the first magnet array 45 and the third magnet array 47 in the direction Z, arranged at the same pitches p along the annular circumferential direction, and so magnetized that the surfaces of portions opposed to the Z drive coil 43 and the θ drive coil 42 become south poles are provided in the movable element 40b of the actuator 40, while the permanent magnets 49a and the permanent magnets 49b are arranged to appear alternately along the circumferential direction, as viewed in the direction Z. According to this structure, the lines of magnetic force formed by the first and third magnet arrays 45 and 47 and the second and fourth magnet arrays 46 and 48 can be interlinked (intersect) with the coil (Z drive coil 43) in the horizontal direction to generate electromagnetic force in the direction Z while the lines of magnetic force formed by the first and third magnet arrays 45 and 47 and the second and fourth magnet arrays 46 and 48 can be interlinked (intersect) with the coil (0 drive coil 42) in the direction Z to generate electromagnetic force in the direction θz. Thus, both the Z drive coil 43 and the 0 drive coil 42 can share the permanent magnets (49a and 49b) on the side of the movable element 40b, and hence driving in the direction Z and the direction θz can be attained with the common permanent magnets (49a and 49b) while the movable element 40b of the actuator 40 is downsized.
According to the first embodiment, as hereinabove described, the actuator 40 is annularly arranged in the vicinity of the outer periphery of the stage 30, whereby the size of the actuator 40 can be maximally increased in the range of the size of the stage 30 having the diameter D1. Thus, the drive force (electromagnetic force) of the actuator 40 can be increased without increasing the overall size of the θZ stage unit 110.
According to the first embodiment, as hereinabove described, the Z drive coil 43 is constituted by the three coil portions 43a, 43b, and 43c capable of being supplied with current independently of each other, whereby the Z drive coil 43 can be constituted by a minimum number of (three) coils necessary for driving in the direction Z, the direction θx, and the direction θy so that the θZ stage unit 110 can be downsized.
According to the first embodiment, as hereinabove described, the X-direction drive portion 121 driving the θZ stage unit 110 in the direction X in the horizontal plane and the Y-direction drive portion 122 driving the θZ stage unit 110 in the direction Y in the horizontal direction are provided, whereby the stage 30 can be moved in the direction X and the direction Y in the horizontal plane in addition to the direction Z, the direction θz, the direction θx, and the direction θy. Thus, the XYθZ stage 100 capable of positioning the stage 30 accurately by adjusting the inclination (positions in the directions θx and θy) of the stage 30 with respect to the horizontal plane can be provided.
Next, a second embodiment is described with reference to
As shown in
The stage 230 includes a rotary table 231 constituting the upper surface side of the θZ stage unit 200 and an elevating table 232 supporting the rotary table 231 to be rotatable in a direction θz. The rotary table 231 includes a cylindrical holding portion 233 protruding downward (along arrow Z2) in the outer periphery and a cylindrical holding portion 234 protruding downward in the outermost periphery outside the holding portion 233.
The actuator 240 is annularly arranged throughout the entire circumference of the θZ stage unit 200 in the vicinity of the outer periphery of the stage 230 (inside the frame 220). The actuator 240 includes a stator 241 provided on a surface of the base portion 210, a movable element 242 fixedly provided on the outer periphery of the holding portion 233 of the rotary table 231, and a movable element 243 fixedly provided on the inner periphery of the holding portion 234 of the rotary table 231. The stator 241 and the movable element 242 (movable element 243) of the actuator 240 are arranged to be opposed to each other at a prescribed interval in a radial direction (horizontal direction).
As shown in
The core 244 is formed by stacking electromagnetic steel sheets and has a cylindrical shape. The core 244 is fixed on the surface of the base portion 210.
The detailed structure of the θ drive coil 245 is similar to that of the θ drive coil 42 according to the aforementioned first embodiment shown in
As shown in
As shown in
The structure of the movable element 242 is similar to that of the movable element 40b according to the aforementioned first embodiment shown in
The first magnet array 252 (third magnet array 254) is made of a plurality of permanent magnets 256 aligned at prescribed intervals (pitches p) along the circumferential direction throughout the entire circumference of the annular yoke 251, similarly to the aforementioned first embodiment shown in
The outer movable element 243 includes a cylindrical yoke 261 and a permanent magnet 262, a permanent magnet 263, a permanent magnet 264, and a permanent magnet 265 each made of a plurality of substantially annular permanent magnets. The cylindrical yoke 261 is fixed by fitting the outer periphery thereof into the inner periphery of the holding portion 234 of the rotary table 231. The permanent magnet 262 to permanent magnet 265 each are provided on the inner periphery of the cylindrical yoke 261 and are arranged in vertical four rows. Furthermore, the permanent magnet 262 to permanent magnet 265 arranged in vertical four rows are arranged at prescribed height positions to be opposed to the stator 241 (Z drive coil 247) in the radial direction. The permanent magnet 262 and the permanent magnet 264 are so magnetized that the outer surfaces thereof opposed to the stator 241 become north poles. The permanent magnet 263 and the permanent magnet 265 are so magnetized that the outer surfaces thereof opposed to the stator 241 become south poles. The permanent magnet 262 (permanent magnet 264) is an example of the “outer permanent magnet” or the “third permanent magnet”. The permanent magnet 263 (permanent magnet 265) is an example of the “outer permanent magnet” or the “fourth permanent magnet”.
The lines of magnetic force discharged from the permanent magnets 256 (north poles) of the first magnet array 252 and the third magnet array 254 of the movable element 242 pass through the Z drive coil 246 (coil portion 246a, 246b, and 246c) of the opposed stator 241 and the θ drive coil 245 and reach the permanent magnets 257 (south poles) of the second magnet array 253 and the fourth magnet array 255 through the core 244. Therefore, the lines of magnetic force formed by the first magnet array 252 to fourth magnet array 255 intersect (are interlinked) with the Z drive coil 246 extending in the horizontal circumferential direction (direction θz) and also intersect (are interlinked) with the θ drive coil 245 extending in the vertical direction Z.
The lines of magnetic force discharged from the permanent magnet 262 and the permanent magnet 264 (north poles) of the movable element 243 pass through the Z drive coil 247 (coil portion 247a, 247b, and 247c) of the opposed stator 241 and reach the permanent magnet 263 and the permanent magnet 265 (south poles) through the core 244. Therefore, the lines of magnetic force formed by the permanent magnet 262 to permanent magnet 265 intersect (are interlinked) with the Z drive coil 247 extending in the horizontal circumferential direction (direction θz).
Thus, current is supplied from the θ driver 291 to the θ drive coil 245 of the stator 241, whereby electromagnetic force (thrust) can be generated between the θ drive coil 245 and the movable element 242 (first magnet array 252 to fourth magnet array 255), and hence the movable element 242 can be moved in the circumferential direction. Furthermore, current is supplied from the Za driver 292, the Zb driver 293, and the Zc driver 294 to the Z drive coil 246 (coil portions 246a, 246b, and 246c) of the stator 241, whereby electromagnetic force (thrust) can be generated between each of the coil portions 246a, 246b, and 246c and the movable element 242 (first magnet array 252 to fourth magnet array 255), and hence the movable element 242 can be moved in the vertical direction (direction Z). In addition, current is supplied from the Za driver 292, the Zb driver 293, and the Zc driver 294 to the Z drive coil 247 (coil portions 247a, 247b, and 247c) of the stator 241, whereby electromagnetic force (thrust) can be generated between each of the coil portions 247a, 247b, and 247c and the movable element 243 (permanent magnet 262 to permanent magnet 265), and hence the movable element 243 can be moved in the vertical direction (direction Z). Current is supplied from the Za driver 292, the Zb driver 293, and the Zc driver 294 that are independent of each other to the coil portions 246a, 246b, and 246c (coil portions 247a, 247b, and 247c), whereby the coil portions 246a, 246b, and 246c (coil portions 247a, 247b, and 247c) can be driven independently.
According to the second embodiment, as hereinabove described, the θZ stage unit 200 includes the permanent magnets 256 and 257 provided in the movable element 242 and the permanent magnets 262 to 265 provided in the movable element 243 and includes the Z drive coil 246 provided in the stator 241 to be opposed to the permanent magnets 256 and 257 and the Z drive coil 247 provided to be opposed to the permanent magnets 262 to 265. Thus, thrust driving the actuator 240 can be increased by the electromagnetic force (thrust) of the permanent magnets 262 to 265 and the Z drive coil 247 as compared with a case where the actuator 240 is driven by only the electromagnetic force (thrust) of the permanent magnets 256 and 257 and the Z drive coil 246.
According to the second embodiment, as hereinabove described, the permanent magnets 256 arranged along the annular circumferential direction, in which surfaces of portions opposed to the Z drive coil 246 have north polarity and the permanent magnets 257 adjacent to the permanent magnets 256 in the direction Z and arranged along the annular circumferential direction, in which surfaces of portions opposed to the Z drive coil 246 have south polarity are provided, while the permanent magnets 262 and 264 arranged along the annular circumferential direction, in which surfaces of portions opposed to the Z drive coil 247 have north polarity and the permanent magnets 263 and 265 adjacent to the permanent magnets 262 and 264 in the direction Z and arranged along the annular circumferential direction, in which surfaces of portions opposed to the Z drive coil 247 have south polarity are provided. Thus, the lines of magnetic force formed by the permanent magnets 256 and 257 can be interlinked (intersect) with the coil (Z drive coil 246) in the horizontal direction to generate electromagnetic force in the direction Z. Furthermore, the lines of magnetic force formed by the permanent magnets 262 to 265 can be interlinked (intersect) with the coil (Z drive coil 247) in the horizontal direction to generate electromagnetic force in the direction Z.
According to the second embodiment, as hereinabove described, the permanent magnet 262 (263, 264, 265) is substantially annularly formed. Thus, the intensity of a magnetic field generated by the permanent magnet 262 (263, 264, 265) can be increased as compared with a case where the permanent magnet 262 (263, 264, 265) is constituted by a plurality of permanent magnets arranged at substantially the same pitch intervals along the annular circumferential direction.
The embodiments disclosed this time must be considered as illustrative in all points and not restrictive. The range of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and all modifications within the meaning and range equivalent to the scope of claims for patent are included.
For example, while the example of applying the stage apparatus and the θZ drive apparatus to the XYθZ stage to position an exposure apparatus, an inspection apparatus, or the like for a semiconductor wafer and the θZ stage unit employed therein, respectively has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The θZ drive apparatus is also applicable to a θZ stage unit of an apparatus other than the stage to position an exposure apparatus, an inspection apparatus, or the like so far as the same is an apparatus driving a stage in the vertical direction (direction Z) and the rotation direction (direction θz). Furthermore, the θZ drive apparatus may be employed independently. In addition, the stage apparatus may be applied to an XYθZ stage other than the XYθZ stage to position an exposure apparatus, an inspection apparatus, or the like.
While the example of configuring the XYθZ stage 100 to be capable of driving the stage 30 in the direction Z, the directions θx and θy that are inclinations with respect to the horizontal plane, and the direction θz by the single actuator 40 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The actuator 40 may be configured to drive the stage only in the direction Z and the directions θx and θy. An actuator to drive the stage in the direction θz may be provided separately.
While the example of integrally bonding the θ drive coil 42 and the Z drive coil 43 of the single actuator 40 to each other through the unshown insulating paper has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The θ drive coil 42 and the Z drive coil 43 may be separately arranged in the single actuator without the insulating paper and may form one actuator as a whole. In this case, respective permanent magnets corresponding to the θ drive coil 42 and the Z drive coil 43 may be provided.
While the example of annularly arranging the single actuator 40 in the vicinity of the outer periphery of the stage 30 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The actuator may be arranged in a position inside the outer periphery of the stage.
While the example of dividing the Z drive coil 43 that is the example of the Z-direction drive coil into the three coil portions 43a, 43b, and 43c capable of being supplied with current independently of each other has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The Z-direction drive coil of the actuator may be divided into four or more coil portions. It is only necessary to divide the Z-direction drive coil into at least three coil portions.
While the example of configuring the XYθZ stage 100 to be capable of finely adjusting the stage 30 to incline the stage 30 about an arbitrary axis in the horizontal plane by driving the three coil portions 43a, 43b, and 43c individually to control the height positions (height positions of the three points located at the rotation angular intervals of about 120 degrees as viewed in the direction Z) of the stage 30 at the positions A, B, and C corresponding to the coil portions 43a, 43b, and 43c, respectively has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The XYθZ stage 100 may be configured to drive the stage only in the direction θx which is a rotation direction about an X-axis in the horizontal plane and the direction θy which is a rotation direction about a Y-axis orthogonal to the X-axis in the horizontal plane, not to drive the stage about an arbitrary axis in the horizontal plane.
While the example of arranging the three coil portions 43a, 43b, and 43c at the equal rotation angular intervals of about 120 degrees as viewed in the direction Z has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The coil portions may be arranged at equal rotation angular intervals of an angle other than about 120 degrees or at rotation angular intervals different from each other.
While the example of forming each of the three coil portions 43a, 43b, and 43c in an arcuate shape as viewed in the direction Z and arranging the three coil portions 43a, 43b, and 43c in a circular (annular) shape has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The coil portions may be formed in a shape other than the arcuate shape, such as a linear shape or an L shape, as viewed in the direction Z, or at least three coil portions may be arranged in a shape other than the circular shape, such as a rectangular shape.
While the example of forming each of the three coil portions 43a to 43c in the arcuate shape as viewed in the direction Z and forming each of the three coil portions 43a to 43c by stacking the six element coil portions (431 to 436) provided to correspond to three-phase power in the direction Z has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The element coil portions may be formed in a shape other than the arcuate shape as viewed in the direction Z. Furthermore, the coil portions may be formed of three or nine element coil portions or the like other than the six element coil portions. Alternatively, the coil portions may not be formed of element coil portions, and coil portions having another structure may be employed.
While the example of providing the four magnet arrays in the movable element 40b has been shown in the aforementioned first embodiment, the present invention is not restricted to this. Only two magnet arrays of the first magnet array 45 made of the plurality of permanent magnets 49a aligned at the prescribed intervals (pitches p) along the circumferential direction throughout the entire circumference of the annular yoke 44 and the second magnet array 46 made of the plurality of permanent magnets 49b aligned at the prescribed intervals (pitches p) along the circumferential direction throughout the entire circumference of the annular yoke 44 may be provided.
While the example of providing the three up/down movement detecting portions (Z-direction position detecting portion) 50 to detect the positions of the stage 30 (elevating table 32) in the vertical direction (direction Z) at the positions (rotation angular positions) A, B, and C corresponding to the three coil portions 43a to 43c has been shown in the aforementioned first embodiment, the present invention is not restricted to this. Only one Z-direction position detecting portion to detect the position of the stage in the direction Z may be provided, and a detecting portion to detect the inclination of the stage may be provided separately.
While the example of providing the exhaust mechanism 80 in the θZ stage unit 110 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The exhaust mechanism may not be provided. Particularly when the θZ drive apparatus (stage apparatus) is employed to permit generation of particles, not as the stage to position an exposure apparatus, an inspection apparatus, or the like, it is not necessary to provide the exhaust mechanism.
While the example of providing the weight compensation portions 70 in the θZ stage unit 110 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. The weight compensation portions may not be provided.
While the example of employing the spline 34a and the spline shaft 34b in the first guide portion 34 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. For example, a ball bushing and a shaft may be employed in the first guide portion. In this case, the three second guide portions 35 stop the rotation of the elevating table 32 in the direction θz.
While the example of providing the first guide portion 34 and the three second guide portions 35 to guide the elevating table 32 has been shown in the aforementioned first embodiment, the present invention is not restricted to this. Only either the first guide portion 34 or the second guide portions 35 may be provided to guide the elevating table 32.
While the example of substantially annularly forming the permanent magnets 262 to 265 has been shown in the aforementioned second embodiment, the present invention is not restricted to this. The permanent magnets 262 to 265 may be constituted by a plurality of permanent magnets arranged at the same pitches p along the annular circumferential direction.
While the example of arranging the θ drive coil 245 inside the stator 241 has been shown in the aforementioned second embodiment, the present invention is not restricted to this. The θ drive coil 245 may be arranged outside the stator 241. Alternatively, the θ drive coil 245 may be arranged both inside and outside the stator 241. In these cases, the permanent magnets provided in the movable element 243 are constituted by a plurality of permanent magnets arranged at the same pitches p along the annular circumferential direction.
Number | Date | Country | Kind |
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2010-088272 | Apr 2010 | JP | national |
The priority application number JP2010-088272, θZ Drive Apparatus and Stage Apparatus, Apr. 7, 2010, Yoshiaki Kubota, Toru Shikayama, Yoichiro Dan, and Toshiyuki Kono, upon which this patent application is based is hereby incorporated by reference. This application is a continuation of PCT/JP2010/072075, θZ Drive Apparatus and Stage Apparatus, Dec. 9, 2010, Yoshiaki Kubota, Toru Shikayama, Yoichiro Dan, Toshiyuki Kono, and Akihito Toyoda.
Number | Date | Country | |
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Parent | PCT/JP2010/072075 | Dec 2010 | US |
Child | 13645796 | US |