This non-provisional application claims priority to and the benefit of, pursuant to 35 U.S.C. § 119 (a), patent application No. 112119390 filed in Taiwan on May 24, 2023. The disclosure of the above application is incorporated herein in its entirety by reference.
Some references, which may include patents, patent applications and various publications, are cited and discussed in the description of this disclosure. The citation and/or discussion of such references is provided merely to clarify the description of the present disclosure and is not an admission that any such reference is “prior art” to the disclosure described herein. All references cited and discussed in this specification are incorporated herein by reference in their entireties and to the same extent as if each reference were individually incorporated by reference.
The present disclosure relates to a semiconductor component and a manufacturing method thereof, and particularly to a thin film transistor and a manufacturing method thereof.
The background description provided herein is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.
A display panel includes a thin film transistor substrate, an opposite substrate and a plurality of light emitting components electrically connected to the thin film transistor substrate. The light emitting components are driven by the thin film transistors of the thin film transistor substrate. If each light emitting component is a current driven component, the corresponding thin film transistor is required to provide a greater on-current. To increase the on-current of the thin film transistor, the channel length of the thin film transistor may be shortened. Generally, the channel length of the thin film transistor is mostly determined by the gate width of the thin film transistor. However, limited by the capability of photolithography, the reduction in the gate width is limited, leading to a limited increase in the on-current of the thin-film transistor.
One aspect of the present disclosure provides a manufacturing method of a thin film transistor capable of fabricating a thin film transistor with a short channel length.
Another aspect of the present disclosure provides a thin film transistor capable with a short channel length and a large on-current.
The manufacturing method of the thin film transistor according to one aspect of the present disclosure includes the following steps: forming an intrinsic semiconductor layer on a substrate; performing a first ion implantation to form a first heavily doped region and an intrinsic region outside the first heavily doped region on the intrinsic semiconductor layer; forming a gate insulating layer on the first heavily doped region and the intrinsic region; forming a quasi gate on the gate insulating layer, wherein the first heavily doped region includes a first portion and a second portion, the intrinsic region includes a first portion, a second portion and a third portion, the first portion of the first heavily doped region and the first portion of the intrinsic region are directly connected, the second portion of the first heavily doped region is located between the second portion of the intrinsic region and the first portion of the first heavily doped region, the first portion of the intrinsic region is located between the first portion of the first heavily doped region and the third portion of the intrinsic region, the quasi gate shields the first portion of the first heavily doped region and the first portion of the intrinsic region, and the second portion of the first heavily doped region, the second portion of the intrinsic region and the third portion of the intrinsic region are located outside an area of the quasi gate; performing a second ion implantation with the quasi gate as a mask to form a second heavily doped region and a third heavily doped region in the second portion of the intrinsic region and the third portion of the intrinsic region; and forming a source and a drain, wherein the source and the drain are electrically connected to the second heavily doped region and the third heavily doped region respectively.
The thin film transistor according to another aspect of the present disclosure includes a semiconductor layer, a gate insulating layer, a gate, a source and a drain. The semiconductor layer has a first heavily doped region, a second heavily doped region, a third heavily doped region, an intrinsic region and a lightly doped region. The first heavily doped region is disposed between the second heavily doped region and the intrinsic region. The intrinsic region is disposed between the first heavily doped region and the lightly doped region. The lightly doped region is disposed between the intrinsic region and the third heavily doped region. A boundary exists between the intrinsic region and the lightly doped region. The gate insulating layer is disposed on the semiconductor layer. The first heavily doped region includes a first portion and a second portion. The gate shields the intrinsic region and the first portion of the first heavily doped region. The second portion of the first heavily doped region is located outside an area of the gate. The source and the drain are electrically connected to the second heavily doped region and the third heavily doped region of the semiconductor layer respectively. The source and the drain are arranged in a first direction. The first portion of the first heavily doped region and the gate have an overlapping region. A length of the overlapping region in the first direction is greater than a length of the intrinsic region in the first direction.
These and other aspects of the present disclosure will become apparent from the following description of the preferred embodiment taken in conjunction with the following drawings, although variations and modifications therein may be effected without departing from the spirit and scope of the novel concepts of the disclosure.
The accompanying drawings illustrate one or more embodiments of the disclosure and together with the written description, serve to explain the principles of the disclosure. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment, and wherein:
The present disclosure will now be described hereinafter in details with reference to the accompanying drawings, in which exemplary embodiments of the disclosure are shown. If possible, identical reference numerals refer to identical or like elements in the drawings and descriptions.
It should be understood that when one component such as a layer, a film, a region or a substrate is referred to as being disposed “on” the other component or “connected to” the other component, the component may be directly disposed on the other component or connected to the other component, or an intermediate component may also exist between the two components. In contrast, when one component is referred to as being “directly disposed on the other component” or “directly connected to” the other component, no intermediate component exists therebetween. As used herein, a “connection” may be a physical and/or electrical connection. In addition, when two components are “electrically connected” or “coupled”, other components may exist between the two components.
The terms “about”, “approximately” or “substantially” as used herein shall cover the values described, and cover an average value of an acceptable deviation range of the specific values ascertained by one of ordinary skill in the art, where the deviation range may be determined by the measurement described and specific quantities of errors related to the measurement (that is, the limitations of the measuring system). For example, the term “about” represents within one or more standard deviations of a given value of range, such as within ±30 percent, within ±20 percent, within ±10 percent or within ±5 percent. Moreover, the terms “about”, “approximately” or “substantially” as used herein may selectively refer to a more acceptable deviation range or the standard deviation based on the optical characteristics, the etching characteristics or other characteristics, without applying one standard deviation to all characteristics.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
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In the present embodiment, the material of the substrate 110 may be glass, quartz, organic polymers, an opaque/reflective material (such as a conductive material, a wafer, ceramic, or other suitable materials), or other suitable material. In the present embodiment, the material of the buffer layer 120 may be an inorganic material (such as silicon oxide, silicon nitride, silicon oxynitride, or a stack layer of at least two of the aforementioned materials), an organic material or a combination thereof. In the present embodiment, the material of the intrinsic semiconductor layer 130 may be, for example, undoped polycrystalline silicon, but the present disclosure is not limited thereto.
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In the present embodiment, based on the consideration of the electrical conductivity, the quasi gate 150 generally uses a metal material. However, the present disclosure is not limited thereto. According to other embodiments, the quasi gate 150 may also use other conductive materials, such as an alloy, nitride of the metal material, oxide of the metal material, oxynitride of the metal material, or a stack layer of the metal material and other conductive materials.
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In the present embodiment, a boundary I1 exists between the first sub portion 132a-1 of the intrinsic region 132 and the lightly doped region 132a-2l, and the gate 152 has a first edge 152a and a second edge 152b opposite to each other. The boundary I1 between the first sub portion 132a-1 of the intrinsic region 132 and the lightly doped region 132a-2l is substantially aligned with the first edge 152a of the gate 152. The boundary 12 between the second portion 131b of the first heavily doped region 131 and the second heavily doped region 132bh is separated from the second edge 152b of the gate 152 by a distance L3 in a first direction d1. The second edge 152b of the gate 152 overlaps with the first portion 131a of the first heavily doped region 131. In other words, the second edge 152b of the gate 152 falls within the first heavily doped region 131 and not at the edge of the first heavily doped region 131.
Referring to
In the present embodiment, based on the consideration of the electrical conductivity, the source 172 and the drain 174 generally use a metal material. However, the present disclosure is not limited thereto. According to other embodiments, the source 172 and the drain 174 may also use other conductive materials, such as an alloy, nitride of the metal material, oxide of the metal material, oxynitride of the metal material, or a stack layer of the metal material and other conductive materials.
Referring to
The gate insulating layer 140 is disposed on the semiconductor layer SE. The gate 152 is disposed on the gate insulating layer 140. The first heavily doped region 131 includes a first portion 131a and a second portion 131b. The gate 152 shields the intrinsic region 132 and the first portion 131a of the first heavily doped region 131. The second portion 131b of the first heavily doped region 131 is located outside an area of the gate 152. The source 172 and the drain 174 are electrically connected to the second heavily doped region 132bh and the third heavily doped region 132ch of the semiconductor layer SE respectively. The source 172 and the drain 174 are arranged in a first direction d1. The first portion 131a of the first heavily doped region 131 and the gate 152 have an overlapping region R. A length L1 of the overlapping region R in the first direction d1 is greater than a length L2 of the intrinsic region 132 in the first direction d1. The intrinsic region 132 is the channel of the thin film transistor T. The length L2 of the intrinsic region 132 in the first direction d1 is the channel length of the thin film transistor T.
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It should be noted that the following embodiment uses the reference numerals and certain contents of the aforementioned embodiment, in which identical reference numerals are used to represent identical or similar components, and descriptions of the identical technical contents will be omitted. The omitted descriptions may be referenced to in the aforementioned embodiment, and are not further reiterated in the following embodiment.
Specifically, in the comparative embodiment of
Table 1 lists the channel size, type and various electrical properties of the thin film transistors in the comparative embodiment, the first embodiment and the second embodiment.
The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to activate others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present invention pertains without departing from its spirit and scope. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.
Number | Date | Country | Kind |
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112119390 | May 2023 | TW | national |