The disclosure relates in general to a three-dimensional (3D) stacked semiconductor device and a method of manufacturing the same, and more particularly to a 3D stacked device having uniform surfaces of data storage structures and a method of manufacturing the same.
A nonvolatile semiconductor memory device is typically designed to securely hold data even when power is lost or removed from the memory device. Various types of nonvolatile memory devices have been proposed in the related art. Also, manufactures have been looking for new developments or techniques combination for stacking multiple planes of memory cells, so as to achieve greater storage capacity. For example, several types of multi-layer stackable
NAND-type flash memory device s have been proposed. However, the typical 3D stacked semiconductor device still suffers from some problems.
For example, for a 3D NAND architecture of semiconductor device, retention is a critical issue due to non-cut charge trapping layer (such as nitride), especially in a direction along which several conductive layers and insulating layers are stacked alternately. According to the conventional method of manufacturing a 3D stacked device, poly pull-back is a common approach to obtain confined structures. However, it has drawbacks that non-uniformed amounts of the recessed regions for forming the confined structures would be occurred, which lead to the waving surfaces of the sidewalls of the confined structures and the charge chapping layer, thereby affecting the electrical performance of the 3D stacked semiconductor device.
The disclosure relates to a three-dimensional (3D) stacked semiconductor device and a method of manufacturing the same. According to the embodiment, the manufacturing method provides a device including components having uniform surfaces, thereby improving the reliability of electrical performance of the 3D stacked semiconductor device as manufactured.
According to one embodiment of the present disclosure, a 3D stacked semiconductor device is provided, comprising: a substrate, having an array area and a staircase area; patterned multi-layered stacks formed in the array area and above the substrate, and the patterned multi-layered stacks spaced apart from each other, wherein one of the patterned multi-layered stacks comprises insulating layers and conductive layers arranged alternately, and a top gate layer is disposed above the conductive layers; a vertical channel structure, disposed between the patterned multi-layered stacks, and the vertical channel structure comprising a tunneling layer disposed on the patterned multi-layered stacks and a channeling layer formed on the tunneling layer, wherein lateral sides of the top gate layer of said one of the patterned multi-layered stacks directly contact the tunneling layer; and discrete confined structures, formed in recess regions adjacent to sidewalls of the conductive layers of the patterned multi-layered stacks, and each of the discrete confined structures comprising a blocking layer formed as a liner in the recess region and a charge chapping element in contact with the blocking layer and the tunneling layer.
According to one embodiment of the present disclosure, a method of manufacturing a 3D stacked semiconductor device is provided, comprising: forming patterned multi-layered stacks above a substrate and within an array region of the substrate, wherein the patterned multi-layered stacks are spaced apart from each other, and channel holes are formed between the patterned multi-layered stacks disposed adjacently, and one of the patterned multi-layered stacks comprising insulating layers and conductive layers are arranged alternately; forming a top gate layer disposed above the conductive layers of said one of the patterned multi-layered stacks and forming discrete confined structures in recess regions adjacent to sidewalls of the conductive layers of the patterned multi-layered stacks, wherein each of the discrete confined structures comprises a blocking layer formed as a liner in the recess region and a charge chapping element in contact with the blocking layer; and forming a vertical channel structure on the patterned multi-layered stacks, wherein the vertical channel structure comprises a tunneling layer disposed on the patterned multi-layered stacks and a channeling layer formed on the tunneling layer, wherein lateral sides of the top gate layer of said one of the patterned multi-layered stacks directly contact the tunneling layer.
The disclosure will become apparent from the following detailed description of the preferred but non-limiting embodiments. The following description is made with reference to the accompanying drawings.
In the embodiments of the present disclosure, a three-dimensional (3D) stacked semiconductor device and a method of manufacturing the same are provided. According to the manufacturing method of the embodiment, the data storage structures of a 3D stacked semiconductor device, such as including the blocking layers, the charge chapping elements and the tunneling layer, with uniform surfaces can be obtained, to solve the waving-surface problem of the data storage structures generally occurred in the conventional 3D stacked semiconductor device. In one embodiment, a charge chapping film is deposited for filling regions between patterned multi-layered stacks before forming a top conductive film (for forming top select gates in subsequent procedure), and then additional removing process (such as etching process) is performed to isolate the charge chapping elements and create confined structures in recessed regions adjacent to sidewalls of the conductive layers of the patterned multi-layered stacks. Accordingly, no confined structure is formed adjacent to lateral sides of the top gate layers. The manufacturing method provides a device including components having uniform surfaces, thereby improving the reliability of electrical performance of the 3D stacked semiconductor device as manufactured. Moreover, the method of the embodiment causes no damage to the related layers and components of the device, and the method of the embodiment is also suitable for manufacturing the 3D stacked semiconductor device with large number of the stacking layers without affecting the configuration of device of the embodiment.
The embodiment of the present disclosure could be implemented in many different 3D stacked semiconductor devices in the applications. For example, the embodiment could be applied to, but not limited to, the 3D vertical-channel (VC) semiconductor devices. The embodiment is provided hereinafter with reference to the accompanying drawings for elaborating one of the 3D stacked semiconductor devices and a method of manufacturing the same. However, the present disclosure is not limited thereto. The descriptions disclosed in the embodiments of the disclosure such as detailed configurations, manufacturing procedures and material selections are for illustration only, not for limiting the scope of protection of the disclosure.
Also, it is noted that not all embodiments of the invention are shown. Modifications and variations can be made without departing from the spirit of the disclosure to meet the requirements of the practical applications. Thus, there may be other embodiments of the present disclosure which are not specifically illustrated. It is also important to point out that the illustrations may not be necessarily be drawn to scale. Thus, the specification and the drawings are to be regard as an illustrative sense rather than a restrictive sense.
Moreover, use of ordinal terms such as “first”, “second”, “third” etc., in the specification and claims to describe an element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having the same name (but for use of the ordinal term) to distinguish the claim elements.
In one exemplified (but not limited) example, the conductive layers of the multi-layered stack 11M in the array region AA of the substrate 10 comprises a plurality of first conductive layers 112B and plurality of second conductive layers 112WL. In one example, the first conductive layers 112B are formed above the substrate 10 and function as a bottom gate layer; and the second conductive layers 112WL formed above the first conductive layers 112B and function as word lines of the device.
Then, the multi-layered stack 11M is patterned, such as by etching, to form several holes 12, as shown in
As shown in
Additionally, extension of the recess regions 13 can be determined and modified according to actual needs of the practical requirements. In one example, the recess regions 13 have a width WR parallel to a first direction D1 (such as X-direction in
Afterwards, a blocking film 140 is deposited to form blocking liners in the recess regions 13, and a charge chapping film 150 is deposited on the blocking film 140, wherein the charge chapping film 150 fully fills the spaces between the stacked pillars 11M′, such as the spaces between opposite liner portions of the blocking film 140 at the stacked pillars 11M′, as shown in
The blocking film 140 can include a combination of multilayer thin films to optimize erase saturation. For example, the combination of multilayer thin films can include layers of materials such as High-κ (high dielectric constant as compared to silicon dioxide) dielectric material, capped SiN, ONO (Oxide-Nitride-Oxide) for double trapping BE-SONOS (Band-gap Engineered Silicon-Oxide-Nitride-Oxide-Silicon). In one example, the charge chapping film 150 typically includes SiN (silicon nitride). In other examples, the charge chapping film 150 can include SiON, HfO2, Al2O3, etc. In the exemplified drawings of the embodiment, one integrated layer is depicted as the charge chapping film 150 for clear illustration.
Then, the charge chapping film 150 is etched back to expose the top surface 111Ua, of the uppermost insulating layer 111U, as shown in
Afterwards, as shown in
Please refer to
Additionally, after one-step etching procedure, the discrete confined structures SC in the recess regions 13 are formed, as shown in
After forming the channel holes HC, a tunneling layer 16 is deposited on the patterned multi-layered stacks 11MP and covers the patterned multi-layered stacks 11MP, as shown in
In one embodiment, the tunneling layer 16 can include a bandgap engineered composite tunneling dielectric layer comprising a layer of silicon dioxide. In one (but not limited) example, the composite tunneling dielectric layer consists of an ultrathin silicon oxide layer, an ultrathin silicon nitride layer and an ultrathin silicon oxide layer. Also, In one example, the channeling layer 17 includes polysilicon.
Afterwards, a dielectric layer 18 is deposited on the patterned multi-layered stacks 11MP and fills remained spaces between adjacent patterned multi-layered stacks 11MP, as shown in
In
Additionally, according to the device manufactured by the embodied method, the top gate layer 112T of one of the patterned multi-layered stacks 11MP has a first width W1 parallel to the first direction D1 (e.g. X-direction), and one of the conductive layers 112 of the patterned multi-layered stacks 11MP (stacked along the second direction D2 (e.g. Z-direction)) has a second width W2 parallel to the first direction D1 (e.g. X-direction), wherein the first width W1 is larger than the second width W2. Furthermore, in one exemplified (but not limited) example for the configurations of the conductive layers 112 and the top gate layers 112T, one of the first conductive layers 112B has a first thickness t1 (along the second direction D2; e.g. Z-direction), one of the second conductive layers 112WL has a second thickness t2 (along the second direction D2), wherein the first thickness t1 is substantially identical to the second thickness t2, and the first thickness t1/the second thickness t2 is smaller than a thickness t3 (along the second direction D2) of the top gate layer 112T.
According to the stacked semiconductor device and manufacturing method as illustrated in the embodiment above, a charge chapping film is deposited for filling regions between patterned multi-layered stacks before forming a top conductive film (for forming top select gates in subsequent procedure), and then additional removing process (such as etching process) is performed to isolate the charge chapping elements and create confined structures in recessed regions adjacent to sidewalls of the conductive layers of the patterned multi-layered stacks. Accordingly, no confined structure is formed adjacent to lateral sides of the top gate layers. According to the method of manufacturing an embodied stacked semiconductor device, the data storage structures of the embodied 3D stacked semiconductor device, such as including the blocking layers 14, the charge chapping elements 15 and the tunneling layer 16 (in
It is noted that the structures and methods as described above are provided for illustration. The disclosure is not limited to the configurations and procedures disclosed above. Other embodiments with different configurations of known elements can be applicable, and the exemplified structures could be adjusted and changed based on the actual needs of the practical applications. It is, of course, noted that the configurations of figures are depicted only for demonstration, not for limitation. Thus, it is known by people skilled in the art that the related elements and layers in the array area of a 3D stacked semiconductor device, the shapes or positional relationship of the elements and the procedure details could be adjusted or changed according to the actual requirements and/or manufacturing steps of the practical applications.
While the disclosure has been described by way of example and in terms of the exemplary embodiment(s), it is to be understood that the disclosure is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.