Patent Application
20240344483
The present invention relates to a throttle apparatus for an engine.
For example, in a throttle apparatus disclosed in Patent Document 1, a pair of throttle bodies are disposed between banks of a V-type two-cylinder engine, and the throttle bodies are connected to respective corresponding banks. Throttle bores of the throttle bodies communicate with respective intake air passages of the banks. Throttle valves are supported by throttle shafts inside the respective throttle bores, and intake air amounts into cylinders of the respective banks are adjusted based on opening/closing of the throttle valves.
To improve assembling easiness of the throttle bodies to the engine and assembling rigidity of the throttle bodies after assembly, the throttle bodies are connected to each other through connection plates. In an axial direction of the throttle shafts, the connection plates are disposed on one side and the other side of the throttle bodies, and the throttle bodies are connected to each other through the connection plates. As a result, when the throttle bodies are assembled to the engine, the throttle bodies can be previously connected and assembled to each other through the connection plates, and can be collectively assembled to the engine. In addition, the throttle bodies after assembly are supported from the engine side and are connected to each other through the connection plates as well. This makes it possible to improve assembling rigidity to the engine, and to prevent trouble such as failure caused by vibration applied from the engine.
Patent Document 1: Japan Patent No. 5899591
In the throttle apparatus disclosed in Patent Document 1, however, the structure in which the throttle bodies are connected through the connection plates causes problems in terms of a weight, an occupied space, and a manufacturing cost.
More specifically, to firmly connect the throttle bodies, for example, each of the connection plates is made of a steel material having a sufficient thickness. Such connection plates are provided on the one side and the other side, which increases the weight of the throttle apparatus.
In addition, the connection plates are provided on the one side and the other side of the throttle bodies, which increases an outer dimension of the throttle apparatus in the axial direction of the throttle shafts, and accordingly increases the space occupied by the throttle apparatus. Therefore, for example, the throttle apparatus protrudes to the one side and the other side in a gap between the banks of the engine, and restricts arrangement of peripheral parts.
To connect the throttle bodies through the connection plates, it is necessary to fasten the connection plates and the throttle bodies with screws and the like at least four positions in total on the one side and the other side of the throttle bodies. In addition, at this time, it is necessary to perform operation of fastening the screws from different directions between the one side and the other side. Therefore, it is hard to say that assembling easiness is excellent, due to large man-hours. Furthermore, labor and a material cost are required to fabricate the two connection plates, and these factors cause increase in manufacturing cost.
The present invention has been made to solve such problems, and is directed to a throttle apparatus for an engine in which the throttle bodies disposed between the banks of the V-type engine are connected to each other to improve assembling easiness to the engine and assembling rigidity while increase of the weight, enlargement of the occupied space, and increase of the manufacturing cost are prevented.
To achieve the above-described object, a throttle apparatus for an engine according to the present invention includes a pair of throttle bodies disposed side by side in an arrangement direction of a pair of banks constituting a V-type engine, between the banks, a pair of throttle bores provided in the respective throttle bodies, and configured to guide intake air into cylinders of the pair of banks, a pair of throttle valves supported to be openable/closable inside the respective throttle bores, by a pair of throttle shafts, the pair of throttle shafts each intersecting the arrangement direction of the banks and an axial direction of the throttle bores and being parallel to each other, and a pair of coupling portions provided integrally with the respective throttle bodies and extending in a direction approaching each other, and configured to couple the pair of throttle bodies by being fastened at abutting portions superimposed on each other with fastening members.
As another aspect, the throttle apparatus for an engine may further include a motor unit, and an interlocking mechanism. One of the pair of throttle bodies may be a main throttle body having, as a driving protrusion end, one end of one corresponding of the throttle shafts protruding outside, the other of the pair of throttle bodies may be a sub-throttle body having, as a driven protrusion end, one end of the other of the throttle shafts protruding outside, the motor unit may be connected to the other end of the throttle shaft of the main throttle body, and open/close the throttle valve through the throttle shaft by using a motor as a driving source, and the interlocking mechanism may be provided between the driving protrusion end and the driven protrusion end, and transmit turning of the driving protrusion end to the driven protrusion end.
As still another aspect, one of the pair of coupling portions may include the abutting portions at two positions separated in an axial direction of the throttle shaft, and include screw holes provided in the respective abutting portions, the other of the pair of coupling portions may include the abutting portions at two positions separated in the axial direction of the other of the throttle shafts, and include female screw holes provided in the respective abutting portions, and the fastening members may be a pair of screws screwed into the respective female screw holes through the screw holes from one direction.
As still another aspect, axes of the pair of throttle bores may be inclined at different angles in a side view along the throttle shafts, and the screw holes or the female screw holes may be provided to be parallel to the axis of the throttle bore of the throttle body in which the screw holes or the female screw holes themselves are provided.
As still another aspect, the pair of coupling portions may be set to be substantially equal to each other in dimension from the corresponding throttle body to the abutting portions.
As still another aspect, each of the pair of coupling portions may have a shape tapered from the corresponding throttle body to the abutting portions in a side view along the throttle shafts.
As still another aspect, each of the pair of coupling portions may have the tapered shape through formation of a triangular rib in the side view along the throttle shafts.
According to the throttle apparatus for an engine of the present invention, the throttle bodies disposed between the banks of the V-type engine can be connected to each other to improve assembling easiness to the engine and assembling rigidity while increase of the weight, enlargement of the occupied space, and increase of the manufacturing cost are prevented.
An embodiment in which the present invention is embodied in a throttle apparatus for a V-type two-cylinder engine mounted on a motorcycle is described below.
A throttle apparatus 1 according to the present embodiment is mounted on a V-type two-cylinder engine E illustrated in
In particular, as illustrated in
Each of the throttle bodies 2f and 2r includes a throttle shaft 4 that penetrates through the corresponding throttle bore 3 in the right-left direction and is turnably supported by unillustrated bearings. The throttle shafts 4 of the throttle bodies 2f and 2r are parallel to each other. In each of the throttle bores 3, a throttle valve 5 is fixed to the throttle shaft 4 by screws 6, and the throttle valve 5 is opened/closed with turning of the throttle shaft 4.
As a result, an axial direction of the throttle shafts 4 corresponding to the right-left direction is orthogonal to each of the arrangement direction of the banks Bf and Br corresponding to the front-rear direction and an axial direction of the throttle bores 3 corresponding to the up-down direction. The orthogonal state corresponds to “intersection” of the present invention; however, the intersection is not limited to the orthogonal state, and the present invention also includes a case of intersection at an angle other than 90 degrees.
The reason why the front and rear throttle bodies 2f and 2r are separately provided is as follows.
As illustrated in
First, the rear throttle body 2r is described.
As illustrated in
An intermediate gear 20 is rotatably supported by a gear shaft 19 inside the gear housing chamber 11, a large-diameter portion 20a of the intermediate gear 20 engages with the driving gear 17, and a small-diameter portion 20b of the intermediate gear 20 engages with the driven gear 14. A return spring 21 is wound around the throttle shaft 4, and urges the throttle valve 5 together with the throttle shaft 4 in a closing direction, namely, in a counterclockwise direction indicated by an arrow a in
Although not illustrated, in a state where the throttle apparatus 1 is mounted on a vehicle, a harness extending from a controller on a vehicle body side is connected to the connector 10a of the gear cover 10, and the motor 16 and the throttle sensor 15 are conducted with the controller. The controller drives and controls the motor 16 based on a target throttle opening degree calculated from a throttle operation amount by the driver and the throttle opening degree and the like, thereby opening/closing the throttle valve 5 as described above.
As illustrated in
The ribs 23d are provided on the respective base portions 23a, and each have a triangular shape in which a vertical width is gradually reduced from the motor housing chamber 9 toward the corresponding abutting portion 23c. Upper surfaces of the base portions 23a and the outer peripheral surface of the motor housing chamber 9 are connected by these ribs 23d. In the side view along the throttle shaft 4, the rear coupling portion 23 has a shape tapered from the motor housing chamber 9 to the abutting portions because of the shapes of the ribs 23d. A dimension from the rear throttle body 2r to each of the abutting portions 23c, more specifically, a dimension from the motor housing chamber 9 to each of the abutting portions 23c is set to Lr.
Next, the front throttle body 2f is described.
As illustrated in
A configuration of the adjuster mechanism 26 is not described in detail because of being well known. The adjuster mechanism 26 exerts a function of transmitting turning of the driven lever 27 around the base end to the throttle shaft 4, and adjusting a relative angle between the driven lever 27 and the throttle shaft 4 based on adjustment of an adjuster screw 26a. Full-open positions of the front and rear throttle valves 5 are synchronized by the adjuster mechanism 26 as described below.
As a result, a space having a triangular shape in the side view along the throttle shaft 4 is formed between the base portions 28a, and the rib 28c having a triangular shape is provided inside the space. As illustrated by a dashed line in
As illustrated in
the front and rear throttle bodies 2f and 2r are shifted in the right-left direction, corresponding to the right-left positions of the banks Bf and Br of the engine E. Accordingly, the base portions 28a of the front coupling portion 28 each have a trapezoidal shape in a plan view, corresponding thereto.
The front and rear throttle bodies 2f and 2r as described above are coupled to each other through the front and rear coupling portions 28 and 23, and the throttle shafts are connected to each other through a link mechanism 29 described below. As a result, the throttle apparatus 1 is configured.
More specifically, as illustrated in
As described above, the dimensions Lf and Lr of
the coupling portions 28 and 23 are set to be substantially equal to each other. Therefore, the abutting portions 28b and 28c are superimposed and fastened with the screws 30 at substantially center between the front and rear throttle bodies 2f and 2r in the front-rear direction, and the front and rear throttle bodies 2f and 2r are maintained at desired positional relationship through such coupling portions 28 and 23.
As illustrated in
Next, a state where the throttle apparatus 1 is mounted on the engine E is described with reference to
The throttle apparatus 1 is mounted on the banks Bf and Br of the engine E while being housed in an air cleaner box 35. A lower casing 35a of the air cleaner box 35 has a shape opening upward, and a pair of right and left attachments 36 each having a cylindrical shape are fixed to a bottom surface of the lower casing 35a. The attachments 36 protrudes downward from the lower casing 35a and open, and are connected to the respective intake pipes Pf and Pr of the banks Bf and Br of the engine E. The lower flange portions 3b of the front and rear throttle bodies 2f and 2r are fastened to flange portions 36a integrally formed on upper parts of the respective attachments 36, with unillustrated bolts. Thus, the throttle apparatus 1 is mounted, and the throttle bores 3 of the front and rear throttle bodies 2f and 2r communicate with insides of cylinders of the respective corresponding banks Bf and Br through the attachments 36.
An upper casing 35b having a shape opening downward is disposed on an upper side of the lower casing 35a, and peripheries of the lower casing 35a and the upper casing 35b are fastened to each other with unillustrated screws while sandwiching a packing. Thus, the throttle apparatus 1 is housed inside the air cleaner box 35.
Funnels 38 are fixed to the upper flange portions 3a of the front and rear throttle bodies 2f and 2r with unillustrated screws, and the throttle bores 3 of the throttle bodies 2f and 2r communicate with an inside of the air cleaner box 35 through the respective funnels 38.
An unillustrated air cleaner is connected to one side of the air cleaner box 35. During operation of the engine E, intake air filtered by the air cleaner flows into the air cleaner box 35. The intake air flows through the throttle bores 3 of the front and rear throttle bodies 2f and 2r from the funnels 38, and a flow rate of the intake air is adjusted based on the opening degrees of the throttle valves 5. Along therewith, fuel is injected into the intake air from the injectors 8, and mixed gas flows into the cylinders of the banks Bf and Br through the attachments 36 and the intake pipes Pf and Pr, and is supplied for combustion.
As illustrated in
As illustrated in
Next, a procedure of assembling the throttle apparatus 1 to the engine E is described.
The throttle apparatus 1 according to the present embodiment is collectively assembled to the engine E after the front and rear throttle bodies 2f and 2r are connected and assembled to each other. First, the front and rear throttle bodies 2f and 2r are individually assembled, and are set on unillustrated jigs. The front and rear throttle bodies 2f and 2r are maintained at the desired positional relationship illustrated in
Thereafter, when the front end of the driving lever 13 and the front end of the driven lever 27 are connected through the rod 31, the throttle apparatus 1 is assembled, and becomes operable as a single body separated from the engine E. Accordingly, full-close positions of the throttle valves 5 can be adjusted and synchronized with each other by the adjuster mechanism 26. When the throttle apparatus 1 is fixed, with bolts, to the attachments 36 of the lower casing 35a previously mounted on the engine E, and the upper casing 35b is mounted, assembly of the throttle apparatus 1 to the engine E is completed.
As described above, in the present embodiment, the front and rear throttle bodies 2f and 2r are coupled through the front and rear coupling portions 28 and 23. This makes it possible to assemble the throttle apparatus 1 as a single body. Thus, in this state, the full-close positions of the throttle valves 5 can be adjusted by the adjuster mechanism 26 separately from the engine E. Accordingly, for example, as compared with a case where the full-close positions of the throttle valves 5 are adjusted while the throttle apparatus 1 is mounted on the engine E, the adjustment work can be more easily and rapidly performed. In addition, the assembled throttle apparatus 1
can be collectively assembled to the engine E. Accordingly, for example, as compared with a case where the front and rear throttle bodies 2f and 2r are individually assembled to the engine E, the assembly work can be more easily and rapidly performed. In particular, in a case where the engine E is already mounted on the vehicle body, it is necessary to assemble the throttle apparatus 1 while avoiding parts of the vehicle body positioned on the periphery; however, even in such a case, the assembly work can be more easily and rapidly performed by collective assembly of the assembled throttle apparatus 1.
Since the assembled front and rear throttle bodies 2f and 2r are supported from the engine E side, and are connected to each other through the front and rear coupling portions 28 and 23 as well, assembling rigidity to the engine E is improved. This makes it possible to prevent trouble such as failure of the throttle apparatus 1 caused by vibration applied from the engine E. If the assembling rigidity is insufficient, an error may occur on the full-close positions of the throttle valves 5 due to relative positional displacement of the throttle bodies 2f and 2r; however, such a circumstance can be prevented, and reliability of the throttle apparatus 1 can be improved.
The following factors contribute to the above-described assembling rigidity to the engine E.
The abutting portions 28b and 28c are formed at two positions that are separated in the right-left direction, of the front and rear coupling portions 28 and 23, and the abutting portions 28b and 23c are fastened to each other with the screws 30. Therefore, for example, even in a case where force in a twisting direction around a virtual axis Ca illustrated by an arrow in
In the side view along the throttle shafts 4, the front coupling portion 28 has the shape tapered from the front throttle body 2f to the abutting portions 28b, and the rear coupling portion 23 has the shape tapered from the rear throttle body 2r to the abutting portions 23c. Even in a case where force in any direction acts on each of the throttle bodies 2f and 2r, large stress occurs on sides closer to the base ends than the front ends of the coupling portions 28 and 23, namely, on the throttle bodies 2f and 2r side. In other words, the stress is reduced toward the front end sides of the coupling portions 28 and 23. Therefore, strength required for the coupling portions 28 and 23 is reduced. The front and rear coupling portions 28 and 23 are each formed in the tapered shape based on difference of the stress, which makes it possible to reduce the weights of the coupling portions 28 and 23, and accordingly makes it possible to reduce the weight of the throttle apparatus 1 while the essential coupling function by the coupling portions 28 and 23 is maintained.
In addition, the coupling portions 28 and 23 are each formed in the tapered shape due to formation of the triangular ribs 28c and 23d. Therefore, as compared with a case where solid coupling portions 28 and 23 are formed, further reduction of the weight can be achieved without largely reducing the strength.
Since the dimension Lf of the front coupling portion 28 from the front throttle body 2f to the abutting portions 28b and the dimension Lr of the rear coupling portion 23 from the rear throttle body 2r to the abutting portions 23c are set to be substantially equal to each other, the front and rear throttle bodies 2f and 2r are fastened to each other at substantially center between the front and rear throttle bodies 2f and 2r. For example, in a case where the dimensions Lf and Lr are not equal to each other, it is necessary to take inefficient strength measures such as extreme increase in thickness of the coupling portion of the throttle body having the larger dimension, in order to resist the high stress occurring on the coupling portion, and a total weight of the coupling portions 28 and 23 is accordingly increased. When the dimensions Lf and Lr are set to be substantially equal to each other, the stress occurring on the coupling portions 28 and 23 are made equal to each other. This makes it possible to secure sufficient strength without increasing the thickness of the coupling portions 28 and 23, which contributes to reduction in weight.
In contrast, since the throttle bores 3 each having a large diameter are provided in the throttle bodies 2f and 2r, a main demolding direction in the injection molding is set along the axes Cf and Cr of the throttle bores 3. Therefore, parts other than the throttle bores 3 of the throttle bodies 2f and 2r are also desirably set to shapes demoldable along the axes of the throttle bores 3 for simplification of the mold.
For example, in the rear throttle body 2r, the axis Cb of the screw hole 23e forms the angle α to the axis Cr of the throttle bore 3 in a side view illustrated in
By the above-described method, the prepared holes of the screw holes 23e each forming the angle a different from the axis Cr can be formed together with the throttle bore 3; however, execution of the method is desirably avoided as much as possible because the mold is complicated. Therefore, in the present embodiment, the female screw holes 28d of the front coupling portion 28 are formed to be parallel to the axis Cf of the throttle bore 3 of the front throttle body 2f in which the female screw holes 28d themselves are formed.
Since the screw holes 23e of the rear coupling portion 23 each forms the angle a to the axis Cr of the throttle bore 3 of the rear throttle body 2r, there is no other way but to form the screw holes 23e by the method described with reference to
In contrast to the above description, the screw holes 23e may be provided in the front coupling portion 28, and the female screw holes 28d may be provided in the rear coupling portion 23. In this case, in the injection molding of the front throttle body 2f, the screw holes 23e can be formed together with the throttle bore 3 by using the simple mold. Further, in place of the female screw holes 28d of the front coupling portion 28, the screw holes 23e of the rear coupling portion 23 may be made parallel to the axis Cr of the throttle bore 3. In this case, in the injection molding of the rear throttle body 2r, the screw holes 23e can be formed together with the throttle bore 3 by using the simple mold.
In addition to achievement of the above-described advantageous effects, the throttle apparatus 1 according to the present embodiment can achieve advantageous effects described below, as compared with the throttle apparatus in which the throttle bodies are similarly connected, disclosed in Patent Document 1.
The throttle apparatus disclosed in Patent Document 1 has a problem that the weight is increased because the connection plates as members separated from the throttle body are used. More specifically, in the technique disclosed in Patent Document 1, the throttle bodies are connected to each other through the connection plates on the one side and the other side in order to firmly connect the throttle bodies, and each of the connection plates is made of, for example, a steel material having a sufficient thickness. As a result, the two connection plates have a considerable weight. In addition, since the connection plates are members separated from the throttle bodies, it is necessary to overlap both ends of the connection plates with the throttle bodies as margins of fastening. Such extension of the connection plates also causes increase in weight.
In contrast, in the present embodiment, the front and rear coupling portions 28 and 23 are respectively integrally formed with the throttle bodies 2f and 2r, and respectively extend from the throttle bodies 2f and 2r in the direction approaching each other. In other words, the front and rear coupling portions 28 and 23 are formed to have the shortest lengths enough to couple the throttle bodies 2f and 2r. Therefore, when the coupling portions 28 and 23 are additionally provided, the weights of the throttle bodies 2f and 2r are little increased. Since the coupling portions 28 and 23 are respectively integrally formed with the throttle bodies 2f and 2r, it is unnecessary to extend the connection plates as the margins of fastening with the throttle bodies unlike the technique disclosed in Patent Document 1, and increase in weight caused thereby is avoidable. This makes it possible to prevent increase in weight caused by the coupling portions 28 and 23 for coupling the throttle bodies 2f and 2r, and to reduce the weight of the throttle apparatus 1 as compared with the technique disclosed in Patent Document 1.
In the throttle apparatus disclosed in Patent Document 1, the connection plates are disposed on the one side and the other side of the throttle bodies, and one of the connection plates is disposed outside the link mechanism in order to prevent interference with the link mechanism. Such arrangement of the connection plates causes increase in outer dimension of the throttle apparatus in the axial direction of the throttle shafts, and accordingly causes enlargement in occupied space.
In contrast, in the present embodiment, the front and rear coupling portions 28 and 23 are provided in a dead space not used. In other words, the front and rear throttle bodies 2f and 2r are disposed separately from each other in the front-rear direction corresponding to the intake pipes Pf and Pr of the banks Bf and Br of the engine E, and a dead space D illustrated by a dashed line in
In the throttle apparatus disclosed in Patent Document 1, it is necessary to perform operation of fastening the screws from different directions at least four positions in total on the one side and the other side of the throttle bodies, in order to connect the throttle bodies through the connection plates. Thus, it is hard to say that assembling easiness is excellent. In addition, labor and a material cost are required to fabricate the two connection plates. These factors cause increase in manufacturing cost.
In contrast, in the present embodiment, the coupling portions 28 and 23 are automatically formed in the injection molding of the front and rear throttle bodies 2f and 2r. Therefore, labor and a material cost required to fabricate the connection plates disclosed in Patent Document 1 can be eliminated, and labor required to perform operation of fastening the connection plates becomes unnecessary. In the present embodiment, in place of the operation of fastening the connection plates, it is necessary to fasten the front and rear coupling portions 28 and 23 with the pair of right and left screws 30; however, the number of fastening portions is reduced as a whole, and the screws 30 can be fastened from the above in the same direction. This makes it possible to realize excellent assembling easiness. These factors cause reduction in manufacturing cost as compared with the technique disclosed in Patent Document 1.
The mode of the present invention is not limited to the embodiment. For example, the above-described embodiment is embodied in the throttle apparatus 1 for a V-type two-cylinder engine mounted on a motorcycle; however, the embodiment is not limited thereto. A vehicle type to which the throttle apparatus 1 is applied, the number of cylinders of the engine, and the like are optionally changeable as long as the throttle apparatus is a throttle apparatus for a V-type engine. Accordingly, the throttle apparatus 1 may be embodied as a throttle apparatus for an engine mounted on an all terrain vehicle (ATV) such as a four-wheel buggy, or the number of cylinders of a target engine may be changed to four or six. For example, in a case of a four-cylinder engine, the front throttle bodies 2f according to the above-described embodiment are provided on a right side and a left side and integrated, and the rear throttle bodies 2r according to the above-described embodiment are provided on the right side and the left side and integrated. In addition, the coupling portions 28 and 23 extending in the direction approaching each other from the throttle bodies 2f and 2r on each of the right side and the left side are fastened with each other.
In the above-described embodiment, the throttle valve 5 of the rear throttle body 2r is opened/closed by the motor unit 22 provided on the rear throttle body 2r, and turning of the throttle shaft 4 at this time is transmitted to the throttle shaft 4 of the front throttle body 2f through the link mechanism 29 to open/close the throttle valve 5 of the front throttle body 2f; however, the configuration is not limited thereto. For example, the motor unit 22 may be provided on each of the throttle bodies 2f and 2r, and the throttle valves 5 may be independently opened/closed.
In the above-described embodiment, as the interlocking mechanism, the link mechanism 29 including the levers 13 and 27 and the rod 31 is adopted; however, the interlocking mechanism is not limited thereto. For example, turning of one of the throttle shafts 4 may be transmitted to the other throttle shaft 4 through a gear train.
In the above-described embodiment, the axes Cf and Cr of the front and rear throttle bores 3 are inclined at different angles in the side view; however, the configuration is not limited thereto. For example, the axes Cf and Cr may be made parallel to each other.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-067137 | Apr 2023 | JP | national |
