The present disclosure relates to the field of integrated circuit technology, and in particular, to a through-silicon via crack detecting apparatus, a detecting method, and a semiconductor device fabrication method thereof.
The three-dimensional (3D) integrated circuit (IC) chip is a new chip structure in which a plurality of dies are stacked in a vertical direction connected via the through-silicon via (TSV) vertical interconnection technique, wherein different circuits units are fabricated on the dies formed by slicing the wafers. The three-dimensional chip is widely used due to its high integration, low power consumption, high bandwidth, small area, short interconnection lines, and support for heterogeneous integration.
However, one or more thermal cycles are required in the downstream process of the three-dimensional chip fabrication. Since the coefficient of thermal expansion of the conductive material (e.g., copper) in the TSV is different from the coefficient of thermal expansion of the material (e.g., silicon) of surrounding dies, the conductive material in the TSV may cause cracks in the material of surrounding dies due to thermal expansion, which may affect the performance of the chip when the crack propagates to other circuit units on the wafer.
It is to be noted that the above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
Embodiments of the present disclosure disclose a through-silicon via crack detecting apparatus, a detecting method, and a semiconductor device fabrication method having the same. The through-silicon via crack detecting apparatus can detect whether a through-silicon via on the semiconductor substrate is cracked, and adjust parameters of the cracked through-silicon via accordingly.
Other features and advantages of the present disclosure will be more obvious from the following detailed description or learned by practicing the present disclosure.
One aspect of the present disclosure is directed to a method for detecting a TSV crack. The detecting method may comprise: providing a plurality of TSVs and a TSV crack detecting apparatus on a semiconductor substrate; and detecting whether a test TSV in the TSV crack detecting apparatus has a crack so as to determine whether the plurality of TSVs within a predetermined distance to the test TSV has a crack in accordance with the detection. The TSV crack detecting apparatus may comprise: the test TSV disposed within the semiconductor substrate, wherein the test TSV comprises a conductive channel and a first dielectric liner for isolating the conductive channel and the semiconductor substrate; a conductive liner disposed within the semiconductor substrate and surrounding the first dielectric liner; a second dielectric liner disposed within the semiconductor substrate and surrounding the conductive liner; a first contact disposed on the semiconductor substrate and electrically connected to the conductive channel; and a second contact disposed on the semiconductor substrate and electrically connected to the conductive liner.
In an embodiment of the present disclosure, detecting whether a test TSV in the TSV crack detecting apparatus has a crack may comprise: measuring a voltage difference between the first contact and the second contact; and determining that the test TSV has a crack if the first contact is detected to be in conduction with the second contact, or determining that the test TSV has no crack if the first contact is detected not to be in conduction with the second contact.
In an embodiment of the present disclosure, determining whether the plurality of TSVs within a predetermined distance to the test TSV has a crack may comprise: determining that one of the plurality of TSVs within a predetermined distance to the test TSV has a crack if the test TSV is detected to have a crack; or determining that the plurality of TSVs within a predetermined distance to the test TSV has no crack when the test TSV is detected to have no crack.
In an embodiment of the present disclosure, the semiconductor substrate may comprise a wafer having scribe lines for dicing, and a plurality of test TSVs are arranged on the scribe lines.
In an embodiment of the present disclosure, the plurality of test TSVs may be spaced apart from each other in an equal distance on the scribe lines.
In an embodiment of the present disclosure, the plurality of test TSVs may be removed from the semiconductor substrate during dicing.
In an embodiment of the present disclosure, the plurality of test TSVs may be arranged outside a chip region of the wafer, and the plurality of TSVs may be arranged within the chip region of the wafer.
In an embodiment of the present disclosure, process parameters of the plurality of TSVs and process parameters of the test TSV may be the same.
In an embodiment of the present disclosure, the process parameters may comprise a chemical mechanical polishing uniformity, parameters of a Backside Via Reveal process, or a combination thereof.
Another aspect of the present disclosure is directed to a method for fabricating a semiconductor device. The fabricating method may comprise: determining positions of a plurality of cracked TSVs on a first semiconductor substrate, wherein the plurality of cracked TSVs is detected using the above method for detecting a TSV crack; and process parameters corresponding to the plurality of cracked TSV.
In an embodiment of the present disclosure, the adjusted process parameters may be applied to a plurality of TSVs on a second semiconductor substrate at the determined positions.
In an embodiment of the present disclosure, a yield of TSVs of the second semiconductor substrate may be greater than a yield of TSVs of the first semiconductor substrate.
One aspect of the present disclosure is directed to a through-silicon via (TSV) crack detecting apparatus. The TSV crack detecting apparatus may comprise a test TSV, a conductive liner, a second dielectric liner, a first contact, and a second contact. A test TSV is disposed within a semiconductor substrate, wherein the test TSV comprises a conductive channel and a first dielectric liner for isolating the conductive channel and the semiconductor substrate. A conductive liner is disposed within the semiconductor substrate and surrounds the first dielectric liner. A second dielectric liner is disposed within the semiconductor substrate and surrounds the conductive liner. A first contact is disposed on the semiconductor substrate and electrically connected to the conductive channel, and a second contact is disposed on the semiconductor substrate and electrically connected to the conductive liner. The TSV crack detecting unit is configured to determine, upon an application of a voltages to one of the first contact and the second contact, and measurement of the voltage of the other one of the first contact and the second contact, whether a TSV within a predetermined distance to the test TSV has a crack based on a conductive state between the first contact and the second contact.
In an embodiment of the present disclosure, a material of the conductive channel may comprise one or more of copper, tungsten, and aluminum.
In an embodiment of the present disclosure, a material of the conductive liner may comprise doped polysilicon.
In an embodiment of the present disclosure, the semiconductor substrate may comprise a keep-out-zone surrounding the test TSV, and wherein the conductive liner and the second dielectric liner are disposed within the keep-out-zone.
In an embodiment of the present disclosure, the semiconductor substrate may comprise a wafer having scribe lines for dicing, and a plurality of test TSVs are arranged on the scribe lines.
In an embodiment of the present disclosure, the plurality of test TSVs may be spaced apart from each other in an equal distance on the scribe lines.
Another aspect of the present disclosure is directed to a semiconductor device fabricated by using the fabricating method described above.
The present disclosure provides a through-silicon via crack detecting apparatus, a detecting method, and a semiconductor device fabrication method. The TSV detecting apparatus is configured to determine whether the test TSV has a crack based on a conductive state between the first contact and the second contact connected to the test TSV, thereby determining whether a TSV within a predetermined distance to the test TSV has a crack. In one aspect, the present disclosure can detect whether the TSV in the chip has a crack. And in another aspect, the present disclosure can detect the position where a crack occurs on the semiconductor substrate by the TSV crack detecting unit so as to adjust the parameter for the TSV in which the crack occurs.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and shall not restrict the present disclosure.
The accompanying drawings, which are incorporated in and constitute a part of the description, illustrate embodiments of the present disclosure and, together with the description, explain the principles of the present disclosure. It is apparent that these drawings present only some embodiments of the present disclosure, and those of ordinary skill in the art may obtain drawings of other embodiments from the accompanying drawings without any creative effort.
Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limitations to those set forth herein. Rather, these embodiments are presented to provide a full and thorough understanding of the present invention and to fully convey the concepts of the exemplary embodiments to others skilled in the art. Throughout the figures, similar reference numerals indicate identical or similar elements, so any duplicate description of them will be omitted.
Although relative terms such as “upper” and “lower” may be used herein to describe a spatial relationship of one component to another shown in the figures, they are used merely for the purpose of easy description based on, for example, the exemplary orientation depicted in the figures. It is to be understood that if the illustrated device is turned upside down, then the component described as being “upper” will now be a “lower” component. Other relative terms such as “high”, “top”, “bottom”, “high”, “left”, and “right” have similar meanings. When a certain structure is described as being “on” another structure, it is possible that the specific structure is either integrally formed on the other structure or disposed thereon “directly” or “indirectly” via an intermediate structure.
As used herein, the terms “a”, “an”, and “the” are intended to mean that there are one or more elements/components/etc. As used herein, the terms “comprising”, “including”, and “having” are intended to be used in an open-ended sense to mean that there are possibly other element(s)/component(s)/etc. apart from the listed element(s)/component(s)/etc.
As shown in
Based on this, the embodiments of the present disclosure may provide a TSV crack detecting apparatus. As shown in
The embodiments of the present disclosure provide a TSV crack detecting apparatus. The TSV crack detecting apparatus is configured to determine whether the test TSV 5 has a crack base on a conductive state between the first contact 81 and the second contact 82 of the test TSV 5, thereby determining whether a TSV within a predetermined distance to the test TSV 5 has a crack. In one aspect, the present disclosure can detect whether the TSV in the chip has a crack. In another aspect, the present disclosure can detect the position where a crack occurs on the semiconductor substrate 9 by the TSV crack detecting apparatus to adjust the parameters of the cracked TSV.
In one embodiment of the present disclosure, the semiconductor substrate 9 may comprise a KOZ surrounding the test TSV 5. The conductive liner 6 and the second dielectric liner 7 are surrounded by the KOZ. The KOZ surrounds the conductive liner 6 and the second dielectric liner 7, and no circuit structures are included.
In the embodiments of the present disclosure, a voltage difference between the first contact 81 and the second contact 82 may be provided by a tester, and a conductive state between the first contact 81 and the second contact 82 may be tested by the tester. As shown in
In one embodiment of the present disclosure, in order to enable that the conductive channel 51 contacts the conductive liner 6 during a thermal expansion, the coefficient of thermal expansion of the conductive liner 6 may be smaller than the coefficient of thermal expansion of the conductive channel 51, thereby preventing no contact between the conductive channel 51 and the conductive liner 6 during simultaneously thermally expansions thereof. The material of the conductive channel 51 may include one or more of copper, tungsten, and aluminum. The material of the conductive liner 6 may include doped polysilicon. It should be understood that in other embodiments of the present disclosure, the conductive channel 51 and the conductive liner 6 may comprise other materials, and all of which are protected within the scope of the present disclosure.
In the embodiments of the present disclosure, as shown in
The embodiments of the present disclosure also provide a method for detecting a TSV crack.
The TSV crack detecting method provided by the embodiments of the present disclosure can detect the crack state of the TSVs in the chip region of the semiconductor substrate by the above-described TSV crack detecting apparatus, thereby determining the yield of the TSVs on the semiconductor substrate.
In one embodiment of the present disclosure, a TSV may be formed in a chip region of a semiconductor substrate for connecting a plurality of chips. The test TSVs may be disposed on the scribe lines of the semiconductor substrate outside the chip region. The test TSV may be multiple, and each of the test TSVs may include a conductive liner, a second dielectric liner, a first contact, and a second contact. A plurality of the test TSVs may be spaced apart in an equal distance on the scribe lines of the semiconductor substrate. The plurality of test TSVs can determine crack states of the TSVs in different position ranges.
In one embodiment of the present disclosure, detecting whether the test TSV in the TSV crack detecting apparatus has a crack may comprise: measuring a voltage difference between the first contact and the second contact; and determining that the test TSV has a crack if the first contact is detected to be in conduction with the second contact, or determining that the test TSV has no crack if the first contact is detected not to be in conduction with the second contact.
In one embodiment of the present disclosure, determining whether the plurality of TSVs within a predetermined distance to the test TSV has a crack may comprises: determining that the plurality of TSVs within a predetermined distance to the test TSV may have cracks if the test TSV is determined to have a crack; or determining that the plurality of TSVs within a predetermined distance to the test TSV may have no cracks when the test TSV is determined to have no crack.
In one embodiment of the present disclosure, the semiconductor substrate may comprise a wafer having scribe lines for dicing, and a plurality of test TSVs are spaced apart in an equal distance on the scribe lines.
The TSV crack detecting method provided by the embodiments of the present disclosure may have the same technical features and working principles as described in the TSV crack detecting apparatus, details of the method are not repeated herein.
The embodiments of the present disclosure may further provide a method for fabricating a semiconductor device.
The semiconductor device fabrication method provided by the embodiments of the present disclosure may first determine the crack positions of the TSVs on the semiconductor substrate by the TSV crack detection method described above. When configuring TSVs on the next semiconductor substrate, process parameters may be adjusted for the TSVs located at the determined crack positions, thereby improving the yield of the TSVs.
The embodiments of the present disclosure may also provide a semiconductor device which is fabricated by the method for fabricating the semiconductor device described above. The semiconductor device can be a three-dimensional integrated circuit.
The semiconductor device may have the same technical features and working principles as the semiconductor device fabrication method described above, details of the device are not repeated herein.
Other embodiments of the present disclosure may be obvious to those skilled in the art from considering the specification and practicing the invention disclosed herein. Accordingly, the present disclosure covers all and any variations, uses, or adaptations of the disclosure that follow the general principles thereof and include common knowledge or conventional techniques of the art that are not described in the present disclosure. The specification and embodiments are merely exemplary. The true scope and spirit of the present disclosure may be indicated by claims.
It should be understood that the present disclosure is not limited to the precise structures that have been described above and illustrated in the drawings. Various modifications and changes can be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Number | Date | Country | Kind |
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201811230376.6 | Oct 2018 | CN | national |
201821718798.3 | Oct 2018 | CN | national |
This application is a continuation application of International Patent Application No. PCT/CN2019/112533, filed on Oct. 22, 2019, which is based on and claims priority to and benefits of the Chinese Patent Application Nos. 201811230376.6 and 201821718798.3, both filed with the State Intellectual Property Office (SIPO) of the People's Republic of China on Oct. 22, 2018. The above-referenced applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2019/112533 | Oct 2019 | US |
Child | 17108201 | US |