Information
-
Patent Grant
-
6675687
-
Patent Number
6,675,687
-
Date Filed
Monday, December 17, 200123 years ago
-
Date Issued
Tuesday, January 13, 200420 years ago
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Inventors
-
-
Examiners
- Shoap; Allan N.
- Nguyen; Phong
Agents
- Hendrickson & Long
- Schwartz; Stephen M.
-
CPC
-
US Classifications
Field of Search
US
- 083 4252
- 083 433
- 083 618
- 083 923
- 083 951
- 083 500
- 083 503
- 083 507
- 083 663
- 083 676
- 083 677
- 083 420
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International Classifications
-
Abstract
The present invention is a tire cutting machine comprising of a base, a body member, a drive assembly means and a cutting assembly means. The drive assembly means includes a drive power means simultaneously engaged to a pair of front drive wheels and to a pair of rear drive wheels to provide rotation thereof. The front drive wheels are coaxially mounted in close relation to one another on a front drive wheel shaft extending between a first drive assembly arm and a second drive assembly arm. The rear drive wheels are coaxially mounted in close relation to one another and to a guide wheel which is directly engaged to the drive power means. The cutting assembly means includes a cutting power means simultaneously engaged to a front cutting wheel and to a rear cutting wheel to provide rotation thereof. The cutting assembly means is mounted such that the lower arc of the front cutting wheel passes between the upper arcs of the front drive wheels to form a front cutting assembly and, similarly, the lower arc of the rear cutting wheel passes between the upper arcs of the rear drive wheels to form a rear cutting assembly. In operation, a scrap tire, or a portion thereof, is passed between a cutting wheel and the corresponding drive wheels thereby cutting the tire. The front cutting assembly may be used to provide transverse cuts across the tire material or the tire material may be manipulated to provide decorative cuts or various shaped portions for practical or aesthetic uses. The rear cutting assembly is used primarily to cut strips of tire material, primarily of the tread portion of a scrap tire, and includes an adjustable guide to control the width of such strips.
Description
CROSS REFERENCE TO RELATED DOCUMENTS
None
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
REFERENCE TO A MICROFICHE APPENDIX
Not Applicable
BACKGROUND OF THE INVENTION
One of the most pressing and difficult environmental issues of today is the disposal of scrap rubber tires, particularly those designed for highway use on trucks and automobiles. Such tires are typically manufactured to resist road hazards and last for tens of thousands of miles. It is this propensity to longevity, however, which makes the disposal of scrap tires extremely difficult. This problem is further complicated by the overall volume of scrap tires being discarded, running into the hundreds of thousands each year.
Various attempts to dispose of scrap tires have thus far met with only limited success. Stockpiling and landfills require significant acreage and provide ideal breeding grounds and habitat for mosquitoes, snakes and other undesirable vermin. Incineration of scrap tires releases various toxic substances into the atmosphere and recycling is generally a complex process requiring significant amounts of energy and has thus far proven to be cost prohibitive. Thus, there is a need for viable alternatives for the ultimate disposal of scrap tires and therefore a corresponding need for a tire cutting machine to facilitate such alternatives.
It has heretofore been the object of the several types of tire cutting machines disclosed in the prior art to cut scrap tires into various portions thereby reducing the overall volume required for storage of the scrap tires and facilitating the handling and ultimate disposal thereof. One of the types of tire cutting machines disclosed in the prior art generally cuts, shreds or rips the scrap tires into smaller random segments. Typical of such machines are those described in U.S. Pat. No. 4,576,339 issued Mar. 18, 1986, U.S. Pat. No. 4,613,087 issued Sep. 23, 1986, and U.S. Pat. No. 5,285,707 issued Feb. 15, 1994. Another type of tire cutting machines disclosed in the prior art generally cuts the scrap tires radially resulting in transverse segments thereof. Examples of this type of machine are described in U.S. Pat. Nos. 4,338,839 and 4,338,840 both issued Jul. 13, 1982, U.S. Pat. No. 5,133,236 issued Jul. 28, 1992, U.S. Pat. No. 5,331,146 issued Jul. 2, 1996, and U.S. Pat. No. 5,551,325 issued Sep. 3, 1996. It is a disadvantage of each of these machines, however, that no further operations may be performed on the resulting segments of the scrap tire and therefore, there are only limited options for the ultimate disposal thereof.
A third type of tire cutting machine, considered to be the most relevant prior art to the present invention, generally separates the sidewall portions of a scrap tire from the tread portion by using some combination of a driving means by which to move the scrap tire into a cutting means. These type machines, however, are generally limited to performing one cut, or set of cuts, depending upon the number of cutting means, per tire. For example, the machine disclosed in U.S. Pat. No. 5,235,888 issued Aug. 17, 1993, uses two separate cutting means to simultaneously separate the sidewall portions from the tread portion of a scrap tire. Once the sidewall portions are removed from a particular scrap tire, however, no further operations may be performed with this machine and there are therefore only limited options for ultimate disposal of the resulting portions of the scrap tires. Likewise, the machine disclosed in U.S. Pat. No. 4,072,072 issued Feb. 7, 1978, uses one or more cutting means such that each scrap tire is cut axially around the tread portion thereby resulting in separated sidewall segments and, depending upon the number of separate cutting means utilized, one or more tread segments. Again, however, once a scrap tire has been passed through this machine, the resulting segments have only limited options for ultimate disposal.
Similarly, the machines disclosed in U.S. Pat. No. 3,701,296 issued Oct. 31, 1972, and in U.S. Pat. No. 5,601,004 issued Feb. 11, 1997, both utilize a pair of cutting means to separate the tread portion of a scrap tire from the sidewall portions. These machines each contain a further means to transversely cut the severed tread portions such that said tread portions may be further utilized for some secondary purpose or stacked in a flat position. It is a disadvantage of the machine of U.S. Pat. No. 3,701,296, however, in that it requires the operator to manually force the severed tread portion along a cantilevered support member to engage the transverse cutting means thereby placing the operator at risk of serious personal injury. Likewise, it is a disadvantage of the machine of U.S. Pat. No. 5,601,004 in that it utilizes a hydraulic ram and a cutting blade to shear the severed tread portion transversely, requiring significant energy and strength of machine. It is a further disadvantage of these machines that, once the tread portion is severed, it may only be cut transversely into shorter segments thereby limiting the options for which the said tread portion may be used.
Thus, there is a need for a portable, safe and versatile machine with means of cutting scrap tires into multiple segments with control over both size and shape to provide alternative options for the ultimate use and disposal of scrap tires.
BRIEF SUMMARY OF THE INVENTION
The present invention provides a machine for cutting scrap tires into numerous segments with a variety of shapes and sizes. The machine involves a base, a body member, a drive means assembly and a cutting means assembly, said cutting means assembly being vertically disposed above said drive means assembly. The drive means assembly includes a pair of front drive wheels, said front drive wheels being mounted on a front drive wheel shaft extending between a first drive assembly arm and a second drive assembly arm, and a pair of rear drive wheels. A drive power means is also included for providing rotation of the front drive wheels and the rear drive wheels. The cutting means assembly includes a front cutting wheel, said front cutting wheel being mounted on a front cutting wheel shaft extending between a first cutting assembly arm and a second cutting assembly arm, and a rear cutting wheel. A cutting power means is also included for providing rotation of the front cutting wheel and the rear cutting wheel. The cutting means assembly is positioned such that the lower arc of the front cutting wheel passes between the upper arcs of the front drive wheels to form a front cutting assembly and, similarly, the lower arc of the rear cutting wheel passes between the upper arcs fo the rear cutting wheels to form a rear cutting assembly.
In operation, a scrap tire, or a portion thereof, is passed between a cutting wheel and the corresponding drive wheels thereby cutting the tire. The front cutting assembly may be used to provide transverse cuts across the tire material or the tire material maybe manipulated to provide decorative cuts or various shaped portions for practical or aesthetic uses. The rear cutting assembly is used primarily to cut strips of tire material, primarily of the tread portion of a scrap tire, and includes an adjustable guide to control the width of such strips. Thus, it is an advantage of the present invention that material from a single scrap tire may be cut into a variety of shapes and thereby maximizing the use of the scrap tire material. Other features and advantages of the present invention are provided in the detailed description of the invention below.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1
is a first side perspective view of the tire cutting machine of the present invention.
FIG. 2
is a first side perspective view of the tire cutting machine showing the drive mechanism for the front cutting area.
FIG. 3
is a second side perspective view of the tire cutting machine showing the rear cutting area.
FIG. 4
is a side view of the first side of the tire cutting machine.
FIG. 5
is a side view of the second side of the tire cutting machine.
FIG. 6
is a l front view of the tire cutting machine.
FIG. 7
is a top view of the tire cutting machine.
FIG. 8
is a sectional view of the front cutting assembly.
FIG. 9
is a sectional view of the rear cutting assembly.
FIG. 10
is a detail side view of the rear portion of the first drive arm and the first cutting arm.
FIG. 11
is a sectional view of the drive chain tension means.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIG. 1
, the tire cutting machine of the present invention includes a base member
1
and an upwardly extending body member
2
. Attached to and supported by said body member
2
is drive means assembly
50
having a first side and an opposite second side. Vertically disposed above drive means assembly
50
is cutting means assembly
10
having a first side and an opposite second side. Vertically disposed above cutting means assembly
10
is control box
110
with main on/off switch
111
, said control box
110
being connected to foot switch
113
by control lead
112
.
As detailed most clearly in FIG.
2
and
FIG. 3
showing, respectively, a first and second perspective view of the tire cutting machine, drive means assembly
50
generally includes drive motor
51
, drive gear reduction means
58
having a first side and an opposite second side, a first drive assembly arm
62
and a second drive assembly arm
63
, a pair of rear drive wheels
64
and
64
′ and a pair of front drive wheels
65
and
65
′. Likewise, cutting assembly means
10
generally includes cutting motor
11
, cutting gear reduction means
15
having a first side and an opposite second side, a first cutting assembly arm
20
and a second cutting assembly arm
21
, a rear cutting wheel
22
and a front cutting wheel
23
.
Referring to
FIG. 4
showing a side view of the first side of the tire cutting machine, drive motor
51
, which includes rotatable drive motor output shaft
53
, is mounted on drive motor support means
52
, said drive motor support means
52
being attached to body member
2
. Drive gear reduction means
58
, which includes rotatable drive gear reduction input shaft
55
, is mounted on drive means assembly support plate
59
, said drive means assembly support plate
59
being mounted on body member
2
. Drive motor power lead
109
extends from control box
110
to drive motor
51
. In the preferred embodiment, first pulley
54
is mounted on drive motor output shaft
53
by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Similarly, second pulley
56
is mounted on drive gear reduction input shaft
55
by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second pulley
56
being aligned with first pulley
54
. Rotational force is transmitted from first pulley
54
to second pulley
56
by means of belt
57
.
As detailed most clearly in
FIG. 10
, mounted on the first side of said drive gear reduction means
58
by means of a plurality of mounting bolts
70
is first drive assembly arm
62
having an outside portion and an opposite inside portion, said first drive assembly arm
62
extending horizontally toward the front of the tire cutting machine. First drive assembly arm
62
includes a first aperture
71
, a second aperture
74
, a slotted aperture
73
and a plurality of slotted mounting apertures
72
. As detailed most clearly in
FIG. 9
, extending horizontally from the first side of drive gear reduction means
58
to an outside end is rotatable first drive gear reduction output shaft
60
, said first drive gear reduction output shaft
60
having threaded aperture
68
extending coaxially into the outside end thereof. First aperture
71
is configured such that first drive gear reduction output shaft
60
may pass freely therethrough. First drive sprocket
61
is mounted on said first drive gear reduction output shaft
60
by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said first drive sprocket
61
being positioned adjacent to the outside portion of first drive assembly arm
62
. In the preferred embodiment, lateral alignment of first drive sprocket
61
on first drive gear reduction output shaft
60
is maintained by set collar
66
and lock bolt
67
, said lock bolt
67
being engaged in threaded aperture
68
. As detailed most clearly in
FIG. 11
, drive tension sprocket
75
is mounted on drive tension shaft
77
, said drive tension shaft
77
having a first end and an opposite second end. The first end of drive tension shaft
77
passes freely through slotted aperture
73
and is held in position by means of bolt head or nut
76
positioned on said first end of drive tension shaft
77
adjacent to the inside portion of first drive assembly arm
62
and drive tension assembly lock nut
82
positioned on said drive tension shaft
77
adjacent to the outside portion of first drive assembly arm
62
. Drive tension sprocket
75
is positioned near the second end of drive tension shaft
77
and held in lateral alignment with first drive sprocket
61
by means of a pair of sprocket lock nuts
83
and
83
′. In the preferred embodiment, drive tension sprocket
75
includes an integral roller or ball bearing feature (not shown) known to those skilled in the art to allow free rotation of drive tension sprocket
75
on drive tension shaft
77
with drive tension shaft
77
being held in a fixed position relative to first drive assembly arm
62
. Referring next to
FIG. 8
, mounted on the inside portion of first drive assembly arm
62
adjacent to second aperture
74
is first drive bearing
78
. Drive wheel shaft
79
is rotatably mounted in first drive bearing
78
, said drive wheel shaft
79
having a first end and an opposite second end. Second aperture
74
is configured such that drive wheel shaft
79
may pass freely therethrough. Second drive sprocket
80
is mounted on said drive wheel shaft
79
by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second drive sprocket
80
being positioned adjacent to the outside portion of first drive assembly arm
62
and in lateral alignment with first drive sprocket
61
and drive tension sprocket
75
. Rotational force is transmitted from first drive sprocket
61
to second drive sprocket
80
by means of drive assembly chain
81
. In the preferred embodiment of the present invention, drive tension sprocket
75
is engaged to drive assembly chain
81
by loosening drive tension assembly lock nut
82
and moving drive tension shaft
77
along slotted aperture
73
until drive tension sprocket
75
forces drive assembly chain
81
into the desired tension. Drive tension assembly lock nut
82
may then be tightened to maintain such desired tension in drive assembly chain
81
during operation although those skilled in the art will recognize that other tensioning means may be likewise employed.
Referring next to
FIG. 5
showing a side view of the second side of the tire cutting machine, drive means assembly
50
further includes second drive assembly arm
63
having an outside portion and an opposite inside portion, said second drive assembly arm
63
extending horizontally toward the front of the tire cutting machine and being opposite and in colinear relation to first drive assembly arm
62
. Second drive assembly arm
63
includes a first aperture
86
, a second aperture
88
and a plurality of slotted mounting apertures
87
. Similar to as shown in
FIG. 10
, second drive assembly arm
63
is mounted on the second side of said drive gear reduction means
58
by means of a plurality of mounting bolts
85
extending through slotted mounting apertures
87
. Mounted adjacent to the outside portion of second drive assembly arm
63
by means of a plurality of shield plate mounting brackets
116
is shield plate
89
, said shield plate
89
having a first aperture
90
and a second aperture
91
. Extending horizontally from the second side of drive gear reduction means
58
to an outside end is rotatable second drive gear reduction output shaft
84
. First aperture
86
of second drive assembly arm
63
and first aperture
90
of shield plate
89
are configured such that second drive gear reduction output shaft
84
may simultaneously pass freely therethrough. As detailed most clearly in
FIG. 9
, guide wheel
92
is fixably mounted to second drive gear reduction output shaft
84
substantially near the outside end thereof and adjacent to shield plate
89
on the opposite side from second drive assembly arm
63
, said guide wheel
92
having a face on the opposite side from that portion being adjacent to shield plate
89
. Mounted on the face of guide wheel
92
is a plurality of spacer bolts
93
which extend outward a sufficient distance to engage rear drive wheels
64
and
64
′. In the preferred embodiment, rear drive wheels
64
and
64
′ each include serrated edges and a plurality of apertures configured to receive spacer bolts
93
. Positioned coaxially around each spacer bolt
93
is a strip spacer
94
and a wheel spacer
95
, said strip spacers
94
being positioned between rear drive wheel
64
′ and guide wheel
92
and said wheel spacers
95
being positioned between rear drive wheels
64
and
64
′. Spacer bolts
93
are tightened to secure and lock guide wheel
92
and cutting wheels
64
and
64
′ in the desired position relative to one another as defined by strip spacers
94
and wheel spacers
95
by using any combination of bolts, nuts and/or threaded apertures obvious and known to those skilled in the art. Mounted on the inside portion of second drive assembly arm
63
adjacent to second aperture
88
is second drive bearing
96
. Drive wheel shaft
79
is further rotatably mounted in second drive bearing
96
. Second aperture
88
is configured such that drive wheel shaft
79
may pass freely therethrough.
As detailed must clearly in
FIG. 8
, in addition to second drive sprocket
80
previously described, centrally mounted on drive wheel shaft
79
between first drive bearing
78
and second drive bearing
96
are front drive wheels
65
and
65
′, said front drive wheels
65
and
65
′ being mounted on said drive wheel shaft
79
by means of a key and keyway, setscrew or other similar locking mechanism (not shown). In the preferred embodiment, front drive wheels
65
and
65
′ each include serrated edges. Lateral alignment of second drive sprocket
80
and front drive wheels
65
and
65
′ on drive wheel shaft
79
is maintained by means of set collar
97
and lock bolt
98
, said lock bolt
98
being engaged in threaded aperture
99
which extends coaxially into the first end of drive wheel shaft
79
and set collar
100
and lock bolt
101
, said lock bolt
101
being engaged in threaded aperture
102
which extends coaxially into the second end of drive wheel shaft
79
. Spacing along drive wheel shaft
79
is maintained by means of wheel spacers
103
positioned between front drive wheels
65
and
65
′ and a plurality of alignment spacers
104
.
Referring again to FIG.
2
and
FIG. 3
, bracket
3
is mounted to body member
2
a sufficient distance below drive means assembly
50
, said bracket
3
including lower pin
4
. Mounted between first drive assembly arm
62
and second drive assembly arm
63
of drive means assembly
50
is upper pin
6
. Adjustable brace
5
, which may be a turnbuckle or the like, extends between lower pin
4
and upper pin
6
and is movably mounted to said lower pin
4
and upper pin
6
such that, when first drive arm mounting bolts
70
and second drive arm mounting bolts
85
are loosened, the relative position of front drive wheels
65
and
65
′ to front cutting wheel
23
maybe adjusted by lengthening or shortening adjustable brace
5
thereby raising or lowering the front portion of drive means assembly
50
by rotating first drive assembly arm
62
and second drive assembly arm
63
, in unison with one another, along slotted mounting apertures
72
and slotted mounting apertures
87
respectively. When front drive wheels
65
and
65
′ are in the desired position relative to front cutting wheel
23
, first drive arm mounting bolts
70
and second drive arm mounting bolts
85
may be tightened.
Referring once again to
FIG. 4
showing a side view of the first side of the tire cutting machine, cutting means assembly
10
is vertically disposed above drive means assembly
50
with cutting motor
11
and cutting gear reduction means
15
being mounted on cutting means assembly support plate
12
, said cutting means assembly support plate
12
being mounted on drive gear reduction means
58
. Cutting means assembly
10
is further supported by brace
8
extending between cutting means assembly support plate
12
and drive means assembly support plate
59
. Cutting motor power lead
108
extends from control box
110
to cutting motor
11
. Cutting motor
11
includes rotatable cutting motor output shaft
13
and cutting gear reduction means
15
includes rotatable cutting gear reduction means input shaft
16
. In the preferred embodiment, cutting motor output shaft
13
is fixably connected to cutting gear reduction means input shaft
16
by coupling
14
.
As detailed most clearly in
FIG. 10
, mounted on the first side of said cutting gear reduction means
15
by means of a plurality of mounting bolts
7
is first cutting assembly arm
20
having an outside portion and an opposite inside portion, said first cutting assembly arm
20
extending horizontally toward the front of the tire cutting machine in parallel relation to first drive assembly arm
62
and second drive assembly arm
63
. First cutting assembly arm
20
includes a first aperture
17
, a slotted aperture
18
and a second aperture
19
. As detailed most clearly in
FIG. 9
, extending horizontally from the first side of cutting gear reduction means
15
to an outside end is rotatable first cutting gear reduction output shaft
24
, said first cutting gear reduction output shaft
24
having threaded aperture
28
extending coaxially into the outside end thereof. First aperture
17
is configured such that first cutting gear reduction output shaft
24
may pass freely therethrough. First cutting sprocket
25
is mounted on said first cutting gear reduction output shaft
24
by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said first cutting sprocket
25
being positioned adjacent to the outside portion of first cutting assembly arm
20
. In the preferred embodiment, lateral alignment of first cutting sprocket
25
on first cutting gear reduction output shaft
24
is maintained by set collar
26
and lock bolt
27
, said lock bolt
27
being engaged in threaded aperture
28
. As detailed most clearly in
FIG. 11
, cutting tension sprocket
30
is mounted adjacent to slotted aperture
18
by means of cutting tension shaft
31
, said cutting tension shaft
31
having a first end and an opposite second end. The first end of cutting tension shaft
31
passes freely through slotted aperture
18
and is held in position by means of bolt head or nut
29
positioned on said first end of cutting tension shaft
31
adjacent to the inside portion of first cutting assembly arm
20
and cutting tension assembly lock nut
32
positioned on said cutting tension shaft
31
adjacent to the outside portion of first cutting assembly arm
20
. Cutting tension sprocket
30
is positioned near the second end of cutting tension shaft
31
and held in lateral alignment with first cutting sprocket
25
by means of a pair of cutting sprocket lock nuts
33
and
33
′. In the preferred embodiment, cutting tension sprocket
30
includes an integral roller or ball bearing feature (not shown) known to those skilled in the art to allow free rotation of cutting tension sprocket
30
on cutting tension shaft
31
with cutting tension shaft
31
being held in a fixed position relative to first cutting assembly arm
20
. Referring again to
FIG. 8
, mounted on the inside portion of first cutting assembly arm
20
adjacent to second aperture
19
is first cutting bearing
34
. Cutting wheel shaft
105
is rotatably mounted in first cutting bearing
34
, said cutting wheel shaft
105
having a first end and an opposite second end. Second aperture
19
is configured such that cutting wheel shaft
105
may pass freely therethrough. Second cutting sprocket
36
is mounted on said cutting wheel shaft
105
by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second cutting sprocket
36
being positioned adjacent to the outside portion of first cutting assembly arm
20
and in lateral alignment with first cutting sprocket
25
and cutting tension sprocket
30
. Rotational force is transmitted from first cutting sprocket
25
to second cutting sprocket
36
by means of cutting assembly chain
40
. In the preferred embodiment of the present invention, cutting tension sprocket
30
is engaged to cutting assembly chain
40
by loosening cutting tension assembly lock nut
32
and moving cutting tension shaft
31
along slotted aperture
18
until cutting tension sprocket
30
forces cutting assembly chain
40
into the desired tension. Cutting tension assembly lock nut
32
may then be tightened to maintain such desired tension in cutting assembly chain
40
during operation although those skilled in the art will recognize that other tensioning means may be likewise employed.
Referring again to
FIG. 5
showing a side view of the second side of the tire cutting machine, mounted on the second side of cutting gear reduction means
15
by means of a plurality of mounting bolts
9
is second cutting assembly arm
21
having an outside portion and an opposite inside portion, said second cutting assembly arm
21
extending horizontally toward the front of the tire cutting machine and being opposite and in colinear relation to first cutting assembly arm
20
. Second cutting assembly arm
21
includes a first aperture
42
and a second aperture
43
. Similar to as shown in
FIG. 10
, second cutting assembly arm
21
is mounted on the second side of said cutting gear reduction means
15
. Extending horizontally from the second side of cutting gear reduction means
15
to an outside end is rotatable second cutting gear reduction output shaft
41
. As detailed most clearly in
FIG. 9
, shield plate
89
previously described extends upward adjacent to the outside portion of second cutting assembly arm
21
. First aperture
42
of second cutting assembly arm
21
and second aperture
91
of shield plate
89
are configured such that second cutting gear reduction output shaft
41
may simultaneously pass freely therethrough. Rear cutting wheel
22
is mounted to second cutting gear reduction output shaft
41
substantially near the outside end thereof by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Lateral alignment of rear cutting wheel
22
on second cutting gear reduction output shaft
41
is maintained by means of set collar
44
and lock bolt
45
, said lock bolt
45
being engaged in threaded aperture
46
which extends coaxially into the outside end of second cutting gear reduction output shaft
41
. Rear cutting wheel
22
and rear drive wheels
64
and
64
′ are sized and relatively positioned such that the lower arc of rear cutting wheel
22
passes between the upper arc of rear drive wheels
64
and
64
′. Mounted on the inside portion of second cutting assembly arm
21
adjacent to second aperture
43
is second cutting bearing
35
. Cutting wheel shaft
105
is further rotatably mounted in second cutting bearing
35
. Second aperture
43
is configured such that cutting wheel shaft
105
may pass freely therethrough.
As detailed must clearly in
FIG. 8
, in addition to second cutting sprocket
36
previously described, centrally mounted on cutting wheel shaft
105
between first cutting bearing
34
and second cutting bearing
35
is front cutting wheel
23
, said front cutting wheel
23
being mounted on said cutting wheel shaft
105
by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Lateral alignment of second cutting sprocket
36
and front cutting wheel
23
on cutting wheel shaft
105
is maintained by means of set collar
37
and lock bolt
38
, said lock bolt
38
being engaged in threaded aperture
39
which extends coaxially into the first end of cutting wheel shaft
105
and set collar
47
and lock bolt
48
, said lock bolt
48
being engaged in threaded aperture
49
which extends coaxially into the second end of cutting wheel shaft
105
. Spacing along cutting wheel shaft
105
is maintained by means of alignment spacers
106
. Front cutting wheel
23
and front drive wheels
65
and
65
′ are sized and relatively positioned such that the lower arc of front cutting wheel
23
passes between the upper arc of front drive wheels
65
and
65
′.
In the preferred embodiment of the present invention, first pulley
54
and second pulley
56
of drive means assembly
50
are sized such to provide approximately a two-to-one reduction ratio therebetween. Likewise, drive gear reduction means
58
provides a further reduction of approximately sixty-to-one between drive gear reduction input shaft
55
and first and second drive gear reduction output shafts
60
and
84
. Similarly, cutting gear reduction means
15
provides a reduction of approximately twenty-to-one between cutting gear reduction input shaft
16
and first and second cutting gear reduction output shafts
24
and
41
. While these ratios are provided as the preferred embodiment of the present invention, those skilled in the art will recognize that these ratios may be varied without changing the nature and concept of the present invention.
Other improvements to the present invention include cutting chain guard
120
and drive chain guard
121
mounted around cutting assembly chain
40
and drive assembly chain
81
, respectively, to increase the safety of the tire cutting machine. Similarly, rear guard
119
is mounted by a plurality of rear guard mounting bolts
122
to shield plate
89
such that said rear guard
119
surrounds rear cutting wheel
22
and rear drive wheels
64
and
641
. In the preferred embodiment, rear guard
119
may be removed and width guide plate
123
installed on rear guard mounting bolts
122
. Width guide plate
123
may be adjusted laterally relative to rear cutting wheel
22
and locked in position by a pair of width guide plate lock nuts
124
mounted on each rear guard mounting bolt
122
, said width guide plate lock nuts
124
being positioned one on either side of width guide plate
123
.
In operation, the operator places the main on/off switch
111
in the “on” position thereby starting the rotation of rear cutting wheel
22
and front cutting wheel
23
. The rotation of rear drive wheels
64
and
64
′ and front drive wheels
65
and
65
′ may then be started and stopped by alternately depressing and releasing, respectively, foot switch
113
. With main on/off switch
111
in the “on” position, the operator may move a scrap tire, with or without the sidewall previously removed, into the cutting area formed between front cutting wheel
23
and front drive wheels
65
and
65
′. The operator then engages front drive wheels
65
and
65
′ by depressing foot switch
113
thereby pulling the scrap tire into said cutting area and cutting said scrap tire into segments. Similarly, with rear guard
119
removed, the operator may move a scrap tire segment which has been previously bisected into the cutting area formed between rear cutting wheel
22
and rear drive wheels
64
and
64
′. The operator then engages the rear drive wheels
64
and
64
′ by depressing foot switch
113
thereby pulling the scrap tire segment into said cutting area and further cutting said scrap tire segment into strips. In the event the desired width of the scrap tire strip is less than the distance between rear cutting wheel
22
and guide wheel
92
as previously described, width guide plate
123
may be installed at the desired position such that distance between rear cutting wheel
22
and width guide plate
123
is equal to the desired width of the scrap tire strip. In addition, the operator may move previously cut scrap tire segments or strips into the cutting area formed between front cutting wheel
23
and front drive wheels
65
and
65
′, using a combination of moving the scrap tire segment and engaging and disengaging front drive wheels
65
and
65
′ by means of foot switch
113
to obtain a variety of shapes and sizes of scrap tire segments. Thus, the scrap tire cutting machine of the present invention allows the operator to cut a scrap tire into a variety of shapes and sizes which may then be further processed, stored or used for any number of purposes thereby facilitating the ultimate use and disposal of scrap tires.
Claims
- 1. A tire cutting machine comprising:(a) a base; (b) a body member mounted on said base; (c) a drive means assembly mounted on said body member, said drive means assembly having a drive power means, a first drive assembly arm and a second drive assembly arm mounted in colinear relation one to another, a pair of front drive wheels each having an upper arc, said front drive wheels being mounted in a close side-by-side relation on a front drive wheel shaft and positioned between said first drive assembly arm and said second drive assembly arm, a pair of rear drive wheels each having an upper arc, said rear drive wheels being mounted in a close side-by-side relation coaxially to a guide wheel a predetermined distance therefrom, said guide wheel being mounted and engaged to said drive power means with said drive power means being further engaged to said pair of front drive wheels to provide simultaneous rotation of said pair of front drive wheels and said pair of rear drive wheels and said guide wheel; and (d) a cutting means assembly having a cutting power means, a first cutting assembly arm and a second cutting assembly arm mounted in colinear relation one to another, a front cutting wheel having a lower arc, said front cutting wheel being mounted on a front cutting wheel shaft and positioned between said first cutting assembly arm and said second cutting assembly arm, a rear cutting wheel having a lower arc, said rear cutting wheel being mounted and engaged to said cutting power means with said cutting power means being further engaged to said front cutting wheel to provide simultaneous rotation of said front cutting wheel and said rear cutting wheel, said cutting means assembly being vertically disposed above said drive means assembly and positioned with the lower arc of said front cutting wheel passing between the upper arcs of said pair of front drive wheels and the lower arc of said rear cutting wheel passing between the upper arcs of said pair of rear drive wheels such that a tire or tire segment being engaged to said front drive wheels is forced into a positive engagement with said front cutting wheel to impart a cutting force to said tire or tire segment and, similarly, a previously severed tread portion of a tire, said tread portion having been further transversely severed to form a strip, being engaged to said rear drive wheels such that said tread portion is forced into a positive engagement with said rear cutting wheel to impart a cutting force to said tread portion to divide said tread portion into strips of a width defined by the predetermined distance between said rear drive wheels and said guide wheel.
- 2. A tire cutting machine as recited in claim 1, wherein said front drive wheels and said rear drive wheels each include serrated edges.
- 3. A tire cutting machine as recited in claim 1, wherein said first drive assembly arm and said second drive assembly arm are pivotally mounted, further comprising an upper pin extending between said first drive assembly arm and said second drive assembly arm, a lower pin mounted on said body member and an adjustable brace extending between said upper pin and said lower pin such that the position of said front drive wheels may be adjusted vertically relative to said front cutting wheel by adjusting the length of said brace to simultaneously raise or lower the front ends of said first drive assembly arm and said second drive assembly arm thereby decreasing or increasing the lower arc of said front cutting wheel which passes between the upper arcs of said front drive wheels to allow for various thicknesses of tires or tire segments.
- 4. A tire cutting machine as recited in claim 1, wherein:(a) said drive power means includes a drive motor, a drive gear reduction means, means to couple said drive gear reduction means to said drive motor, said drive gear reduction means having a first drive output shaft and an opposite second drive output shaft with said guide wheel being mounted on said second drive output shaft, a front drive wheel shaft with said front drive wheels being mounted on said front drive wheel shaft, means to transmit rotational force between said first drive output shaft and said front drive wheel shaft, and (b) said cutting power means includes a cutting motor, a cutting gear reduction means coupled to said cutting motor, said cutting gear reduction means having a first cutting output shaft and an opposite second cutting output shaft with said rear cutting wheel being mounted on said second cutting output shaft, a front cutting wheel shaft with said front cutting wheel being mounted on said front cutting wheel shaft and means to transmit rotational force between said first cutting output shaft and said front cutting wheel shaft.
- 5. A tire cutting machine as recited in claim 4, wherein said means to couple said drive gear reduction means to said drive motor includes a drive motor output shaft, a first pulley mounted on said drive motor output shaft, a drive gear reduction input shaft, a second pulley mounted on said drive gear reduction input shaft and a continuous belt extending around said first pulley and said second pulley.
- 6. A tire cutting machine as recited in claim 4, wherein:(a) said means to transmit rotational force between said first drive output shaft and said front drive wheel shaft includes a first drive sprocket mounted on said first drive output shaft, a second drive sprocket mounted on said front drive wheel shaft, a first drive chain extending around said first drive sprocket and said second drive sprocket, and (b) said means to transmit rotational force between said first cutting output shaft and said front cutting wheel shaft includes a first cutting sprocket mounted on said first cutting output shaft, a second cutting sprocket mounted on said front cutting wheel shaft and a second drive chain extending around said first cutting sprocket and said second cutting sprocket.
- 7. A tire cutting machine as recited in claim 6, further comprising a drive tension sprocket adjustably mounted on said first drive assembly arm, said drive tension sprocket being engaged to said first drive chain and a cutting tension sprocket adjustably mounted on said first cutting assembly arm, said cutting tension sprocket being engaged to said second drive chain.
- 8. A tire cutting machine as recited in claim 1, further comprising a foot switch connected to said drive power means such that said foot switch can engage and disengage said drive power means thereby starting and stopping the rotation of said front drive wheels and said rear drive wheels.
US Referenced Citations (6)