Tire cutting machine

Information

  • Patent Grant
  • 6675687
  • Patent Number
    6,675,687
  • Date Filed
    Monday, December 17, 2001
    23 years ago
  • Date Issued
    Tuesday, January 13, 2004
    20 years ago
Abstract
The present invention is a tire cutting machine comprising of a base, a body member, a drive assembly means and a cutting assembly means. The drive assembly means includes a drive power means simultaneously engaged to a pair of front drive wheels and to a pair of rear drive wheels to provide rotation thereof. The front drive wheels are coaxially mounted in close relation to one another on a front drive wheel shaft extending between a first drive assembly arm and a second drive assembly arm. The rear drive wheels are coaxially mounted in close relation to one another and to a guide wheel which is directly engaged to the drive power means. The cutting assembly means includes a cutting power means simultaneously engaged to a front cutting wheel and to a rear cutting wheel to provide rotation thereof. The cutting assembly means is mounted such that the lower arc of the front cutting wheel passes between the upper arcs of the front drive wheels to form a front cutting assembly and, similarly, the lower arc of the rear cutting wheel passes between the upper arcs of the rear drive wheels to form a rear cutting assembly. In operation, a scrap tire, or a portion thereof, is passed between a cutting wheel and the corresponding drive wheels thereby cutting the tire. The front cutting assembly may be used to provide transverse cuts across the tire material or the tire material may be manipulated to provide decorative cuts or various shaped portions for practical or aesthetic uses. The rear cutting assembly is used primarily to cut strips of tire material, primarily of the tread portion of a scrap tire, and includes an adjustable guide to control the width of such strips.
Description




CROSS REFERENCE TO RELATED DOCUMENTS




None




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




REFERENCE TO A MICROFICHE APPENDIX




Not Applicable




BACKGROUND OF THE INVENTION




One of the most pressing and difficult environmental issues of today is the disposal of scrap rubber tires, particularly those designed for highway use on trucks and automobiles. Such tires are typically manufactured to resist road hazards and last for tens of thousands of miles. It is this propensity to longevity, however, which makes the disposal of scrap tires extremely difficult. This problem is further complicated by the overall volume of scrap tires being discarded, running into the hundreds of thousands each year.




Various attempts to dispose of scrap tires have thus far met with only limited success. Stockpiling and landfills require significant acreage and provide ideal breeding grounds and habitat for mosquitoes, snakes and other undesirable vermin. Incineration of scrap tires releases various toxic substances into the atmosphere and recycling is generally a complex process requiring significant amounts of energy and has thus far proven to be cost prohibitive. Thus, there is a need for viable alternatives for the ultimate disposal of scrap tires and therefore a corresponding need for a tire cutting machine to facilitate such alternatives.




It has heretofore been the object of the several types of tire cutting machines disclosed in the prior art to cut scrap tires into various portions thereby reducing the overall volume required for storage of the scrap tires and facilitating the handling and ultimate disposal thereof. One of the types of tire cutting machines disclosed in the prior art generally cuts, shreds or rips the scrap tires into smaller random segments. Typical of such machines are those described in U.S. Pat. No. 4,576,339 issued Mar. 18, 1986, U.S. Pat. No. 4,613,087 issued Sep. 23, 1986, and U.S. Pat. No. 5,285,707 issued Feb. 15, 1994. Another type of tire cutting machines disclosed in the prior art generally cuts the scrap tires radially resulting in transverse segments thereof. Examples of this type of machine are described in U.S. Pat. Nos. 4,338,839 and 4,338,840 both issued Jul. 13, 1982, U.S. Pat. No. 5,133,236 issued Jul. 28, 1992, U.S. Pat. No. 5,331,146 issued Jul. 2, 1996, and U.S. Pat. No. 5,551,325 issued Sep. 3, 1996. It is a disadvantage of each of these machines, however, that no further operations may be performed on the resulting segments of the scrap tire and therefore, there are only limited options for the ultimate disposal thereof.




A third type of tire cutting machine, considered to be the most relevant prior art to the present invention, generally separates the sidewall portions of a scrap tire from the tread portion by using some combination of a driving means by which to move the scrap tire into a cutting means. These type machines, however, are generally limited to performing one cut, or set of cuts, depending upon the number of cutting means, per tire. For example, the machine disclosed in U.S. Pat. No. 5,235,888 issued Aug. 17, 1993, uses two separate cutting means to simultaneously separate the sidewall portions from the tread portion of a scrap tire. Once the sidewall portions are removed from a particular scrap tire, however, no further operations may be performed with this machine and there are therefore only limited options for ultimate disposal of the resulting portions of the scrap tires. Likewise, the machine disclosed in U.S. Pat. No. 4,072,072 issued Feb. 7, 1978, uses one or more cutting means such that each scrap tire is cut axially around the tread portion thereby resulting in separated sidewall segments and, depending upon the number of separate cutting means utilized, one or more tread segments. Again, however, once a scrap tire has been passed through this machine, the resulting segments have only limited options for ultimate disposal.




Similarly, the machines disclosed in U.S. Pat. No. 3,701,296 issued Oct. 31, 1972, and in U.S. Pat. No. 5,601,004 issued Feb. 11, 1997, both utilize a pair of cutting means to separate the tread portion of a scrap tire from the sidewall portions. These machines each contain a further means to transversely cut the severed tread portions such that said tread portions may be further utilized for some secondary purpose or stacked in a flat position. It is a disadvantage of the machine of U.S. Pat. No. 3,701,296, however, in that it requires the operator to manually force the severed tread portion along a cantilevered support member to engage the transverse cutting means thereby placing the operator at risk of serious personal injury. Likewise, it is a disadvantage of the machine of U.S. Pat. No. 5,601,004 in that it utilizes a hydraulic ram and a cutting blade to shear the severed tread portion transversely, requiring significant energy and strength of machine. It is a further disadvantage of these machines that, once the tread portion is severed, it may only be cut transversely into shorter segments thereby limiting the options for which the said tread portion may be used.




Thus, there is a need for a portable, safe and versatile machine with means of cutting scrap tires into multiple segments with control over both size and shape to provide alternative options for the ultimate use and disposal of scrap tires.




BRIEF SUMMARY OF THE INVENTION




The present invention provides a machine for cutting scrap tires into numerous segments with a variety of shapes and sizes. The machine involves a base, a body member, a drive means assembly and a cutting means assembly, said cutting means assembly being vertically disposed above said drive means assembly. The drive means assembly includes a pair of front drive wheels, said front drive wheels being mounted on a front drive wheel shaft extending between a first drive assembly arm and a second drive assembly arm, and a pair of rear drive wheels. A drive power means is also included for providing rotation of the front drive wheels and the rear drive wheels. The cutting means assembly includes a front cutting wheel, said front cutting wheel being mounted on a front cutting wheel shaft extending between a first cutting assembly arm and a second cutting assembly arm, and a rear cutting wheel. A cutting power means is also included for providing rotation of the front cutting wheel and the rear cutting wheel. The cutting means assembly is positioned such that the lower arc of the front cutting wheel passes between the upper arcs of the front drive wheels to form a front cutting assembly and, similarly, the lower arc of the rear cutting wheel passes between the upper arcs fo the rear cutting wheels to form a rear cutting assembly.




In operation, a scrap tire, or a portion thereof, is passed between a cutting wheel and the corresponding drive wheels thereby cutting the tire. The front cutting assembly may be used to provide transverse cuts across the tire material or the tire material maybe manipulated to provide decorative cuts or various shaped portions for practical or aesthetic uses. The rear cutting assembly is used primarily to cut strips of tire material, primarily of the tread portion of a scrap tire, and includes an adjustable guide to control the width of such strips. Thus, it is an advantage of the present invention that material from a single scrap tire may be cut into a variety of shapes and thereby maximizing the use of the scrap tire material. Other features and advantages of the present invention are provided in the detailed description of the invention below.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a first side perspective view of the tire cutting machine of the present invention.





FIG. 2

is a first side perspective view of the tire cutting machine showing the drive mechanism for the front cutting area.





FIG. 3

is a second side perspective view of the tire cutting machine showing the rear cutting area.





FIG. 4

is a side view of the first side of the tire cutting machine.





FIG. 5

is a side view of the second side of the tire cutting machine.





FIG. 6

is a l front view of the tire cutting machine.





FIG. 7

is a top view of the tire cutting machine.





FIG. 8

is a sectional view of the front cutting assembly.





FIG. 9

is a sectional view of the rear cutting assembly.





FIG. 10

is a detail side view of the rear portion of the first drive arm and the first cutting arm.





FIG. 11

is a sectional view of the drive chain tension means.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, the tire cutting machine of the present invention includes a base member


1


and an upwardly extending body member


2


. Attached to and supported by said body member


2


is drive means assembly


50


having a first side and an opposite second side. Vertically disposed above drive means assembly


50


is cutting means assembly


10


having a first side and an opposite second side. Vertically disposed above cutting means assembly


10


is control box


110


with main on/off switch


111


, said control box


110


being connected to foot switch


113


by control lead


112


.




As detailed most clearly in FIG.


2


and

FIG. 3

showing, respectively, a first and second perspective view of the tire cutting machine, drive means assembly


50


generally includes drive motor


51


, drive gear reduction means


58


having a first side and an opposite second side, a first drive assembly arm


62


and a second drive assembly arm


63


, a pair of rear drive wheels


64


and


64


′ and a pair of front drive wheels


65


and


65


′. Likewise, cutting assembly means


10


generally includes cutting motor


11


, cutting gear reduction means


15


having a first side and an opposite second side, a first cutting assembly arm


20


and a second cutting assembly arm


21


, a rear cutting wheel


22


and a front cutting wheel


23


.




Referring to

FIG. 4

showing a side view of the first side of the tire cutting machine, drive motor


51


, which includes rotatable drive motor output shaft


53


, is mounted on drive motor support means


52


, said drive motor support means


52


being attached to body member


2


. Drive gear reduction means


58


, which includes rotatable drive gear reduction input shaft


55


, is mounted on drive means assembly support plate


59


, said drive means assembly support plate


59


being mounted on body member


2


. Drive motor power lead


109


extends from control box


110


to drive motor


51


. In the preferred embodiment, first pulley


54


is mounted on drive motor output shaft


53


by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Similarly, second pulley


56


is mounted on drive gear reduction input shaft


55


by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second pulley


56


being aligned with first pulley


54


. Rotational force is transmitted from first pulley


54


to second pulley


56


by means of belt


57


.




As detailed most clearly in

FIG. 10

, mounted on the first side of said drive gear reduction means


58


by means of a plurality of mounting bolts


70


is first drive assembly arm


62


having an outside portion and an opposite inside portion, said first drive assembly arm


62


extending horizontally toward the front of the tire cutting machine. First drive assembly arm


62


includes a first aperture


71


, a second aperture


74


, a slotted aperture


73


and a plurality of slotted mounting apertures


72


. As detailed most clearly in

FIG. 9

, extending horizontally from the first side of drive gear reduction means


58


to an outside end is rotatable first drive gear reduction output shaft


60


, said first drive gear reduction output shaft


60


having threaded aperture


68


extending coaxially into the outside end thereof. First aperture


71


is configured such that first drive gear reduction output shaft


60


may pass freely therethrough. First drive sprocket


61


is mounted on said first drive gear reduction output shaft


60


by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said first drive sprocket


61


being positioned adjacent to the outside portion of first drive assembly arm


62


. In the preferred embodiment, lateral alignment of first drive sprocket


61


on first drive gear reduction output shaft


60


is maintained by set collar


66


and lock bolt


67


, said lock bolt


67


being engaged in threaded aperture


68


. As detailed most clearly in

FIG. 11

, drive tension sprocket


75


is mounted on drive tension shaft


77


, said drive tension shaft


77


having a first end and an opposite second end. The first end of drive tension shaft


77


passes freely through slotted aperture


73


and is held in position by means of bolt head or nut


76


positioned on said first end of drive tension shaft


77


adjacent to the inside portion of first drive assembly arm


62


and drive tension assembly lock nut


82


positioned on said drive tension shaft


77


adjacent to the outside portion of first drive assembly arm


62


. Drive tension sprocket


75


is positioned near the second end of drive tension shaft


77


and held in lateral alignment with first drive sprocket


61


by means of a pair of sprocket lock nuts


83


and


83


′. In the preferred embodiment, drive tension sprocket


75


includes an integral roller or ball bearing feature (not shown) known to those skilled in the art to allow free rotation of drive tension sprocket


75


on drive tension shaft


77


with drive tension shaft


77


being held in a fixed position relative to first drive assembly arm


62


. Referring next to

FIG. 8

, mounted on the inside portion of first drive assembly arm


62


adjacent to second aperture


74


is first drive bearing


78


. Drive wheel shaft


79


is rotatably mounted in first drive bearing


78


, said drive wheel shaft


79


having a first end and an opposite second end. Second aperture


74


is configured such that drive wheel shaft


79


may pass freely therethrough. Second drive sprocket


80


is mounted on said drive wheel shaft


79


by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second drive sprocket


80


being positioned adjacent to the outside portion of first drive assembly arm


62


and in lateral alignment with first drive sprocket


61


and drive tension sprocket


75


. Rotational force is transmitted from first drive sprocket


61


to second drive sprocket


80


by means of drive assembly chain


81


. In the preferred embodiment of the present invention, drive tension sprocket


75


is engaged to drive assembly chain


81


by loosening drive tension assembly lock nut


82


and moving drive tension shaft


77


along slotted aperture


73


until drive tension sprocket


75


forces drive assembly chain


81


into the desired tension. Drive tension assembly lock nut


82


may then be tightened to maintain such desired tension in drive assembly chain


81


during operation although those skilled in the art will recognize that other tensioning means may be likewise employed.




Referring next to

FIG. 5

showing a side view of the second side of the tire cutting machine, drive means assembly


50


further includes second drive assembly arm


63


having an outside portion and an opposite inside portion, said second drive assembly arm


63


extending horizontally toward the front of the tire cutting machine and being opposite and in colinear relation to first drive assembly arm


62


. Second drive assembly arm


63


includes a first aperture


86


, a second aperture


88


and a plurality of slotted mounting apertures


87


. Similar to as shown in

FIG. 10

, second drive assembly arm


63


is mounted on the second side of said drive gear reduction means


58


by means of a plurality of mounting bolts


85


extending through slotted mounting apertures


87


. Mounted adjacent to the outside portion of second drive assembly arm


63


by means of a plurality of shield plate mounting brackets


116


is shield plate


89


, said shield plate


89


having a first aperture


90


and a second aperture


91


. Extending horizontally from the second side of drive gear reduction means


58


to an outside end is rotatable second drive gear reduction output shaft


84


. First aperture


86


of second drive assembly arm


63


and first aperture


90


of shield plate


89


are configured such that second drive gear reduction output shaft


84


may simultaneously pass freely therethrough. As detailed most clearly in

FIG. 9

, guide wheel


92


is fixably mounted to second drive gear reduction output shaft


84


substantially near the outside end thereof and adjacent to shield plate


89


on the opposite side from second drive assembly arm


63


, said guide wheel


92


having a face on the opposite side from that portion being adjacent to shield plate


89


. Mounted on the face of guide wheel


92


is a plurality of spacer bolts


93


which extend outward a sufficient distance to engage rear drive wheels


64


and


64


′. In the preferred embodiment, rear drive wheels


64


and


64


′ each include serrated edges and a plurality of apertures configured to receive spacer bolts


93


. Positioned coaxially around each spacer bolt


93


is a strip spacer


94


and a wheel spacer


95


, said strip spacers


94


being positioned between rear drive wheel


64


′ and guide wheel


92


and said wheel spacers


95


being positioned between rear drive wheels


64


and


64


′. Spacer bolts


93


are tightened to secure and lock guide wheel


92


and cutting wheels


64


and


64


′ in the desired position relative to one another as defined by strip spacers


94


and wheel spacers


95


by using any combination of bolts, nuts and/or threaded apertures obvious and known to those skilled in the art. Mounted on the inside portion of second drive assembly arm


63


adjacent to second aperture


88


is second drive bearing


96


. Drive wheel shaft


79


is further rotatably mounted in second drive bearing


96


. Second aperture


88


is configured such that drive wheel shaft


79


may pass freely therethrough.




As detailed must clearly in

FIG. 8

, in addition to second drive sprocket


80


previously described, centrally mounted on drive wheel shaft


79


between first drive bearing


78


and second drive bearing


96


are front drive wheels


65


and


65


′, said front drive wheels


65


and


65


′ being mounted on said drive wheel shaft


79


by means of a key and keyway, setscrew or other similar locking mechanism (not shown). In the preferred embodiment, front drive wheels


65


and


65


′ each include serrated edges. Lateral alignment of second drive sprocket


80


and front drive wheels


65


and


65


′ on drive wheel shaft


79


is maintained by means of set collar


97


and lock bolt


98


, said lock bolt


98


being engaged in threaded aperture


99


which extends coaxially into the first end of drive wheel shaft


79


and set collar


100


and lock bolt


101


, said lock bolt


101


being engaged in threaded aperture


102


which extends coaxially into the second end of drive wheel shaft


79


. Spacing along drive wheel shaft


79


is maintained by means of wheel spacers


103


positioned between front drive wheels


65


and


65


′ and a plurality of alignment spacers


104


.




Referring again to FIG.


2


and

FIG. 3

, bracket


3


is mounted to body member


2


a sufficient distance below drive means assembly


50


, said bracket


3


including lower pin


4


. Mounted between first drive assembly arm


62


and second drive assembly arm


63


of drive means assembly


50


is upper pin


6


. Adjustable brace


5


, which may be a turnbuckle or the like, extends between lower pin


4


and upper pin


6


and is movably mounted to said lower pin


4


and upper pin


6


such that, when first drive arm mounting bolts


70


and second drive arm mounting bolts


85


are loosened, the relative position of front drive wheels


65


and


65


′ to front cutting wheel


23


maybe adjusted by lengthening or shortening adjustable brace


5


thereby raising or lowering the front portion of drive means assembly


50


by rotating first drive assembly arm


62


and second drive assembly arm


63


, in unison with one another, along slotted mounting apertures


72


and slotted mounting apertures


87


respectively. When front drive wheels


65


and


65


′ are in the desired position relative to front cutting wheel


23


, first drive arm mounting bolts


70


and second drive arm mounting bolts


85


may be tightened.




Referring once again to

FIG. 4

showing a side view of the first side of the tire cutting machine, cutting means assembly


10


is vertically disposed above drive means assembly


50


with cutting motor


11


and cutting gear reduction means


15


being mounted on cutting means assembly support plate


12


, said cutting means assembly support plate


12


being mounted on drive gear reduction means


58


. Cutting means assembly


10


is further supported by brace


8


extending between cutting means assembly support plate


12


and drive means assembly support plate


59


. Cutting motor power lead


108


extends from control box


110


to cutting motor


11


. Cutting motor


11


includes rotatable cutting motor output shaft


13


and cutting gear reduction means


15


includes rotatable cutting gear reduction means input shaft


16


. In the preferred embodiment, cutting motor output shaft


13


is fixably connected to cutting gear reduction means input shaft


16


by coupling


14


.




As detailed most clearly in

FIG. 10

, mounted on the first side of said cutting gear reduction means


15


by means of a plurality of mounting bolts


7


is first cutting assembly arm


20


having an outside portion and an opposite inside portion, said first cutting assembly arm


20


extending horizontally toward the front of the tire cutting machine in parallel relation to first drive assembly arm


62


and second drive assembly arm


63


. First cutting assembly arm


20


includes a first aperture


17


, a slotted aperture


18


and a second aperture


19


. As detailed most clearly in

FIG. 9

, extending horizontally from the first side of cutting gear reduction means


15


to an outside end is rotatable first cutting gear reduction output shaft


24


, said first cutting gear reduction output shaft


24


having threaded aperture


28


extending coaxially into the outside end thereof. First aperture


17


is configured such that first cutting gear reduction output shaft


24


may pass freely therethrough. First cutting sprocket


25


is mounted on said first cutting gear reduction output shaft


24


by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said first cutting sprocket


25


being positioned adjacent to the outside portion of first cutting assembly arm


20


. In the preferred embodiment, lateral alignment of first cutting sprocket


25


on first cutting gear reduction output shaft


24


is maintained by set collar


26


and lock bolt


27


, said lock bolt


27


being engaged in threaded aperture


28


. As detailed most clearly in

FIG. 11

, cutting tension sprocket


30


is mounted adjacent to slotted aperture


18


by means of cutting tension shaft


31


, said cutting tension shaft


31


having a first end and an opposite second end. The first end of cutting tension shaft


31


passes freely through slotted aperture


18


and is held in position by means of bolt head or nut


29


positioned on said first end of cutting tension shaft


31


adjacent to the inside portion of first cutting assembly arm


20


and cutting tension assembly lock nut


32


positioned on said cutting tension shaft


31


adjacent to the outside portion of first cutting assembly arm


20


. Cutting tension sprocket


30


is positioned near the second end of cutting tension shaft


31


and held in lateral alignment with first cutting sprocket


25


by means of a pair of cutting sprocket lock nuts


33


and


33


′. In the preferred embodiment, cutting tension sprocket


30


includes an integral roller or ball bearing feature (not shown) known to those skilled in the art to allow free rotation of cutting tension sprocket


30


on cutting tension shaft


31


with cutting tension shaft


31


being held in a fixed position relative to first cutting assembly arm


20


. Referring again to

FIG. 8

, mounted on the inside portion of first cutting assembly arm


20


adjacent to second aperture


19


is first cutting bearing


34


. Cutting wheel shaft


105


is rotatably mounted in first cutting bearing


34


, said cutting wheel shaft


105


having a first end and an opposite second end. Second aperture


19


is configured such that cutting wheel shaft


105


may pass freely therethrough. Second cutting sprocket


36


is mounted on said cutting wheel shaft


105


by means of a key and keyway, setscrew or other similar locking mechanism (not shown), said second cutting sprocket


36


being positioned adjacent to the outside portion of first cutting assembly arm


20


and in lateral alignment with first cutting sprocket


25


and cutting tension sprocket


30


. Rotational force is transmitted from first cutting sprocket


25


to second cutting sprocket


36


by means of cutting assembly chain


40


. In the preferred embodiment of the present invention, cutting tension sprocket


30


is engaged to cutting assembly chain


40


by loosening cutting tension assembly lock nut


32


and moving cutting tension shaft


31


along slotted aperture


18


until cutting tension sprocket


30


forces cutting assembly chain


40


into the desired tension. Cutting tension assembly lock nut


32


may then be tightened to maintain such desired tension in cutting assembly chain


40


during operation although those skilled in the art will recognize that other tensioning means may be likewise employed.




Referring again to

FIG. 5

showing a side view of the second side of the tire cutting machine, mounted on the second side of cutting gear reduction means


15


by means of a plurality of mounting bolts


9


is second cutting assembly arm


21


having an outside portion and an opposite inside portion, said second cutting assembly arm


21


extending horizontally toward the front of the tire cutting machine and being opposite and in colinear relation to first cutting assembly arm


20


. Second cutting assembly arm


21


includes a first aperture


42


and a second aperture


43


. Similar to as shown in

FIG. 10

, second cutting assembly arm


21


is mounted on the second side of said cutting gear reduction means


15


. Extending horizontally from the second side of cutting gear reduction means


15


to an outside end is rotatable second cutting gear reduction output shaft


41


. As detailed most clearly in

FIG. 9

, shield plate


89


previously described extends upward adjacent to the outside portion of second cutting assembly arm


21


. First aperture


42


of second cutting assembly arm


21


and second aperture


91


of shield plate


89


are configured such that second cutting gear reduction output shaft


41


may simultaneously pass freely therethrough. Rear cutting wheel


22


is mounted to second cutting gear reduction output shaft


41


substantially near the outside end thereof by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Lateral alignment of rear cutting wheel


22


on second cutting gear reduction output shaft


41


is maintained by means of set collar


44


and lock bolt


45


, said lock bolt


45


being engaged in threaded aperture


46


which extends coaxially into the outside end of second cutting gear reduction output shaft


41


. Rear cutting wheel


22


and rear drive wheels


64


and


64


′ are sized and relatively positioned such that the lower arc of rear cutting wheel


22


passes between the upper arc of rear drive wheels


64


and


64


′. Mounted on the inside portion of second cutting assembly arm


21


adjacent to second aperture


43


is second cutting bearing


35


. Cutting wheel shaft


105


is further rotatably mounted in second cutting bearing


35


. Second aperture


43


is configured such that cutting wheel shaft


105


may pass freely therethrough.




As detailed must clearly in

FIG. 8

, in addition to second cutting sprocket


36


previously described, centrally mounted on cutting wheel shaft


105


between first cutting bearing


34


and second cutting bearing


35


is front cutting wheel


23


, said front cutting wheel


23


being mounted on said cutting wheel shaft


105


by means of a key and keyway, setscrew or other similar locking mechanism (not shown). Lateral alignment of second cutting sprocket


36


and front cutting wheel


23


on cutting wheel shaft


105


is maintained by means of set collar


37


and lock bolt


38


, said lock bolt


38


being engaged in threaded aperture


39


which extends coaxially into the first end of cutting wheel shaft


105


and set collar


47


and lock bolt


48


, said lock bolt


48


being engaged in threaded aperture


49


which extends coaxially into the second end of cutting wheel shaft


105


. Spacing along cutting wheel shaft


105


is maintained by means of alignment spacers


106


. Front cutting wheel


23


and front drive wheels


65


and


65


′ are sized and relatively positioned such that the lower arc of front cutting wheel


23


passes between the upper arc of front drive wheels


65


and


65


′.




In the preferred embodiment of the present invention, first pulley


54


and second pulley


56


of drive means assembly


50


are sized such to provide approximately a two-to-one reduction ratio therebetween. Likewise, drive gear reduction means


58


provides a further reduction of approximately sixty-to-one between drive gear reduction input shaft


55


and first and second drive gear reduction output shafts


60


and


84


. Similarly, cutting gear reduction means


15


provides a reduction of approximately twenty-to-one between cutting gear reduction input shaft


16


and first and second cutting gear reduction output shafts


24


and


41


. While these ratios are provided as the preferred embodiment of the present invention, those skilled in the art will recognize that these ratios may be varied without changing the nature and concept of the present invention.




Other improvements to the present invention include cutting chain guard


120


and drive chain guard


121


mounted around cutting assembly chain


40


and drive assembly chain


81


, respectively, to increase the safety of the tire cutting machine. Similarly, rear guard


119


is mounted by a plurality of rear guard mounting bolts


122


to shield plate


89


such that said rear guard


119


surrounds rear cutting wheel


22


and rear drive wheels


64


and


641


. In the preferred embodiment, rear guard


119


may be removed and width guide plate


123


installed on rear guard mounting bolts


122


. Width guide plate


123


may be adjusted laterally relative to rear cutting wheel


22


and locked in position by a pair of width guide plate lock nuts


124


mounted on each rear guard mounting bolt


122


, said width guide plate lock nuts


124


being positioned one on either side of width guide plate


123


.




In operation, the operator places the main on/off switch


111


in the “on” position thereby starting the rotation of rear cutting wheel


22


and front cutting wheel


23


. The rotation of rear drive wheels


64


and


64


′ and front drive wheels


65


and


65


′ may then be started and stopped by alternately depressing and releasing, respectively, foot switch


113


. With main on/off switch


111


in the “on” position, the operator may move a scrap tire, with or without the sidewall previously removed, into the cutting area formed between front cutting wheel


23


and front drive wheels


65


and


65


′. The operator then engages front drive wheels


65


and


65


′ by depressing foot switch


113


thereby pulling the scrap tire into said cutting area and cutting said scrap tire into segments. Similarly, with rear guard


119


removed, the operator may move a scrap tire segment which has been previously bisected into the cutting area formed between rear cutting wheel


22


and rear drive wheels


64


and


64


′. The operator then engages the rear drive wheels


64


and


64


′ by depressing foot switch


113


thereby pulling the scrap tire segment into said cutting area and further cutting said scrap tire segment into strips. In the event the desired width of the scrap tire strip is less than the distance between rear cutting wheel


22


and guide wheel


92


as previously described, width guide plate


123


may be installed at the desired position such that distance between rear cutting wheel


22


and width guide plate


123


is equal to the desired width of the scrap tire strip. In addition, the operator may move previously cut scrap tire segments or strips into the cutting area formed between front cutting wheel


23


and front drive wheels


65


and


65


′, using a combination of moving the scrap tire segment and engaging and disengaging front drive wheels


65


and


65


′ by means of foot switch


113


to obtain a variety of shapes and sizes of scrap tire segments. Thus, the scrap tire cutting machine of the present invention allows the operator to cut a scrap tire into a variety of shapes and sizes which may then be further processed, stored or used for any number of purposes thereby facilitating the ultimate use and disposal of scrap tires.



Claims
  • 1. A tire cutting machine comprising:(a) a base; (b) a body member mounted on said base; (c) a drive means assembly mounted on said body member, said drive means assembly having a drive power means, a first drive assembly arm and a second drive assembly arm mounted in colinear relation one to another, a pair of front drive wheels each having an upper arc, said front drive wheels being mounted in a close side-by-side relation on a front drive wheel shaft and positioned between said first drive assembly arm and said second drive assembly arm, a pair of rear drive wheels each having an upper arc, said rear drive wheels being mounted in a close side-by-side relation coaxially to a guide wheel a predetermined distance therefrom, said guide wheel being mounted and engaged to said drive power means with said drive power means being further engaged to said pair of front drive wheels to provide simultaneous rotation of said pair of front drive wheels and said pair of rear drive wheels and said guide wheel; and (d) a cutting means assembly having a cutting power means, a first cutting assembly arm and a second cutting assembly arm mounted in colinear relation one to another, a front cutting wheel having a lower arc, said front cutting wheel being mounted on a front cutting wheel shaft and positioned between said first cutting assembly arm and said second cutting assembly arm, a rear cutting wheel having a lower arc, said rear cutting wheel being mounted and engaged to said cutting power means with said cutting power means being further engaged to said front cutting wheel to provide simultaneous rotation of said front cutting wheel and said rear cutting wheel, said cutting means assembly being vertically disposed above said drive means assembly and positioned with the lower arc of said front cutting wheel passing between the upper arcs of said pair of front drive wheels and the lower arc of said rear cutting wheel passing between the upper arcs of said pair of rear drive wheels such that a tire or tire segment being engaged to said front drive wheels is forced into a positive engagement with said front cutting wheel to impart a cutting force to said tire or tire segment and, similarly, a previously severed tread portion of a tire, said tread portion having been further transversely severed to form a strip, being engaged to said rear drive wheels such that said tread portion is forced into a positive engagement with said rear cutting wheel to impart a cutting force to said tread portion to divide said tread portion into strips of a width defined by the predetermined distance between said rear drive wheels and said guide wheel.
  • 2. A tire cutting machine as recited in claim 1, wherein said front drive wheels and said rear drive wheels each include serrated edges.
  • 3. A tire cutting machine as recited in claim 1, wherein said first drive assembly arm and said second drive assembly arm are pivotally mounted, further comprising an upper pin extending between said first drive assembly arm and said second drive assembly arm, a lower pin mounted on said body member and an adjustable brace extending between said upper pin and said lower pin such that the position of said front drive wheels may be adjusted vertically relative to said front cutting wheel by adjusting the length of said brace to simultaneously raise or lower the front ends of said first drive assembly arm and said second drive assembly arm thereby decreasing or increasing the lower arc of said front cutting wheel which passes between the upper arcs of said front drive wheels to allow for various thicknesses of tires or tire segments.
  • 4. A tire cutting machine as recited in claim 1, wherein:(a) said drive power means includes a drive motor, a drive gear reduction means, means to couple said drive gear reduction means to said drive motor, said drive gear reduction means having a first drive output shaft and an opposite second drive output shaft with said guide wheel being mounted on said second drive output shaft, a front drive wheel shaft with said front drive wheels being mounted on said front drive wheel shaft, means to transmit rotational force between said first drive output shaft and said front drive wheel shaft, and (b) said cutting power means includes a cutting motor, a cutting gear reduction means coupled to said cutting motor, said cutting gear reduction means having a first cutting output shaft and an opposite second cutting output shaft with said rear cutting wheel being mounted on said second cutting output shaft, a front cutting wheel shaft with said front cutting wheel being mounted on said front cutting wheel shaft and means to transmit rotational force between said first cutting output shaft and said front cutting wheel shaft.
  • 5. A tire cutting machine as recited in claim 4, wherein said means to couple said drive gear reduction means to said drive motor includes a drive motor output shaft, a first pulley mounted on said drive motor output shaft, a drive gear reduction input shaft, a second pulley mounted on said drive gear reduction input shaft and a continuous belt extending around said first pulley and said second pulley.
  • 6. A tire cutting machine as recited in claim 4, wherein:(a) said means to transmit rotational force between said first drive output shaft and said front drive wheel shaft includes a first drive sprocket mounted on said first drive output shaft, a second drive sprocket mounted on said front drive wheel shaft, a first drive chain extending around said first drive sprocket and said second drive sprocket, and (b) said means to transmit rotational force between said first cutting output shaft and said front cutting wheel shaft includes a first cutting sprocket mounted on said first cutting output shaft, a second cutting sprocket mounted on said front cutting wheel shaft and a second drive chain extending around said first cutting sprocket and said second cutting sprocket.
  • 7. A tire cutting machine as recited in claim 6, further comprising a drive tension sprocket adjustably mounted on said first drive assembly arm, said drive tension sprocket being engaged to said first drive chain and a cutting tension sprocket adjustably mounted on said first cutting assembly arm, said cutting tension sprocket being engaged to said second drive chain.
  • 8. A tire cutting machine as recited in claim 1, further comprising a foot switch connected to said drive power means such that said foot switch can engage and disengage said drive power means thereby starting and stopping the rotation of said front drive wheels and said rear drive wheels.
US Referenced Citations (6)
Number Name Date Kind
4682522 Barclay Jul 1987 A
5133236 Dudley Jul 1992 A
5235888 Dom Aug 1993 A
5375775 Keller et al. Dec 1994 A
5601004 Queen Feb 1997 A
6240819 Su et al. Jun 2001 B1