The present disclosure relates to oil and gas exploration and production, and more particularly to a completion tool used in connection with delivering cement to a wellbore.
Wells are drilled at various depths to access and produce oil, gas, minerals, and other naturally-occurring deposits from subterranean geological formations. As a part of the well completion process, hydraulic cement compositions are commonly utilized to complete oil and gas wells that are drilled to recover such deposits. For example, hydraulic cement compositions may be used to cement a casing string in a wellbore in a primary cementing operation. In such an operation, a hydraulic cement composition is pumped into the annular space between the walls of a well bore and the exterior of a casing string disposed therein. After pumping, the composition sets in the annular space to form a sheath of hardened cement about the casing. The cement sheath physically supports and positions the casing string in the well bore to prevent the undesirable migration of fluids and gasses between zones or formations penetrated by the well bore.
The following figures are included to illustrate certain aspects of the present disclosure, and should not be viewed as exclusive embodiments. The subject matter disclosed is capable of considerable modifications, alterations, combinations, and equivalents in form and function, without departing from the scope of this disclosure.
The illustrated figures are only exemplary and are not intended to assert or imply any limitation with regard to the environment, architecture, design, or process in which different embodiments may be implemented.
In the following detailed description of the illustrative embodiments, reference is made to the accompanying drawings that form a part hereof. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, fluidic, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the embodiments described herein, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the illustrative embodiments is defined only by the appended claims.
During the completion of a well, and after primary cementing, it may be necessary in some instances to cement a portion of a wellbore that extends above a previously cemented portion of the wellbore. In in such instances, a “squeeze” operation may be employed in which the cement is deployed in an interval of a wellbore from the top down (i.e., downhole). The present disclosure relates to subassemblies, systems and method for diverting fluid in a wellbore to, for example, divert a cement slurry from a work string (such as a drill string, landing string, completion string, or similar tubing string) to an annulus between the external surface of the string and a wellbore wall to form a cement boundary over the interval and isolate the wellbore from the surrounding geographic zone or other wellbore wall.
The disclosed subassemblies, systems and methods allow an operator to perform a top-down squeeze cementing operation immediately following a traditional cementing operation and then return to a standard circulation path upon completion of the squeeze job. To that end, a diverter assembly is disclosed that has the ability to allow the passage of displacement based equipment (e.g., a cement displacement wiper dart) and fluid through its center and continue downhole while retaining the ability to open ball-actuated ports or apertures that provide a pathway to the annulus outside of the subassembly. Opening of the apertures for fluid to be diverted from the tool string to flow cement slurry or a similar fluid downhole along the annulus to perform a top-down cementing or “squeeze” operation. Following circulation of the cement, the apertures may be closed so that the tool string may be pressurized to set a tool, such as a liner hanger. The closing may also be ball-actuated, in addition to the liner hanger or other tool. To that end, the second ball may be used to close the valve and may also be used to actuate and set the liner hanger or similar tool downhole from the diverter assembly.
Cementing may be done in this manner for any number of reasons. For example, regulatory requirements may necessitate cementing a zone of a wellbore that is uphole from a zone where hydrocarbons are discovered proximate and above a previously cemented zone, or a cement interval may receive cement from a bottom hole assembly and benefit from additional cement being applied from the top of the interval.
Turning now to the figures,
Alternatively,
The tool string 128 may refer to the collection of pipes, mandrels or tubes as a single component, or alternatively to the individual pipes, mandrels, or tubes that comprise the string. The diverter assembly 100 may be used in other types of tool strings, or components thereof, where it is desirable to divert fluid flow from an interior of the tool string to the exterior of the tool string. As referenced herein, the term tool string is not meant to be limiting in nature and may include a running tool or any other type of tool string used in well completion and maintenance operations. In some embodiments, the tool string 128 may include a passage disposed longitudinally in the tool string 128 that is capable of allowing fluid communication between the surface 124 of the well 102 and a downhole location 134.
The lowering of the tool string 128 may be accomplished by a lift assembly 106 associated with a derrick 114 positioned on or adjacent to the rig 104 or offshore platform 142. The lift assembly 106 may include a hook 110, a cable 108, a traveling block (not shown), and a hoist (not shown) that cooperatively work together to lift or lower a swivel 116 that is coupled an upper end of the tool string 128. The tool string 128 may be raised or lowered as needed to add additional sections of tubing to the tool string 128 to position the distal end of the tool string 128 at the downhole location 134 in the wellbore 130. The fluid supply source 132 may be used to deliver a fluid (e.g., a cement slurry) to the tool string 128. The fluid supply source 132 may include a pressurization device, such as a pump, to deliver positively pressurized fluid to the tool string 128.
An illustrative embodiment of a downhole tool, diverter assembly 200, is shown in
An inner sleeve 202 is positioned within outer sleeve 204 and has an outer diameter that allows the inner sleeve 202 to snugly fit within the inner bore of the outer sleeve 204. The inner sleeve 202 has a circuitous slot 210 that is configured to receive the pin 228 to guide the movement of the inner sleeve 202 within the outer sleeve 204. The circuitous slot 210 includes three longitudinal tracks that are parallel to a longitudinal axis 201 of the inner sleeve 202. In the illustrative embodiment of
It is noted that while the longitudinal tracks are shown as being substantially vertical, or parallel to the longitudinal axis 201 of the inner sleeve 202, the longitudinal tracks may vary from being parallel without departing from the scope of the invention (e.g., a curved or slanted shape may be used instead). Further, while the illustrative embodiment shows three longitudinal tracks and two transition tracks, any number of additional longitudinal tracks and corresponding transition tracks may be used to provide additional indexing positions of the inner sleeve 202 relative to the outer sleeve 204, as described in more detail below.
The inner sleeve 202 includes first apertures 206 that may align with second apertures 208 formed in the outer sleeve 204 in some configurations. In the embodiment of
In the embodiment of
In
Similarly, in
An alternative embodiment of a diverter assembly 300 is described with regard to
An inner sleeve 302 is positioned within outer sleeve 304 and has an outer diameter that allows the inner sleeve to slidingly engage the inner bore of the outer sleeve 304. The inner sleeve 302 has a circuitous slot 310 that is configured to receive the pin 326 to guide the movement of the inner sleeve 302 within the outer sleeve 304. The circuitous slot 310 includes three longitudinal tracks that are parallel to a longitudinal axis 301 of the inner sleeve 302. In the illustrative embodiment of
The inner sleeve 302 includes first apertures 306 that may align with second apertures 308 formed in the outer sleeve 304 in some configurations. In the embodiment of
In the embodiment of
In some embodiments, an inner sleeve may include an array of first apertures and an outer sleeve may include an array of second apertures, and the first apertures may be aligned with the second apertures by displacement of the inner sleeve relative to the outer sleeve that is primarily axial, primarily rotational, or a combination thereof.
In
Similarly, in
Another alternative embodiment of a diverter assembly 400 is described with regard to
An inner sleeve 402 is positioned within outer sleeve 404 and has an outer diameter that allows the inner sleeve 402 to slidingly engage the inner bore of the outer sleeve 404. The inner sleeve 402 has a circuitous slot 410 that is configured to receive the pin 426 to guide the movement of the inner sleeve 402 within the outer sleeve 404. The circuitous slot 410 includes two longitudinal tracks that are parallel to a longitudinal axis 401 of the inner sleeve 402, as shown in
The inner sleeve 402 includes first apertures 406 that may align with second apertures 408 formed in the outer sleeve 404 in some configurations. In the embodiment of
The diverter assembly 400 differs in several respects from the embodiments described previously. A downhole portion of the inner sleeve 402, for example, may include a smaller diameter section to provide clearance between the outer diameter of the downhole portion of the inner sleeve and the inner diameter of the outer sleeve 404 for a spring 428, which may be a coil spring or similar compressive spring. The spring 428 may be compressed against a shoulder 425 of the inner sleeve 402 by a cap 430 that is coupled to a downhole portion of the outer sleeve 404. The inner sleeve 402 may also include a sealing seat 432 for receiving a sealing member. The downhole portion of the inner sleeve 402 may have a reduced material section at and below the sealing seat 432 such that, upon the application of a preselected force, a sealing member may be extruded through the sealing seat 432.
In the embodiment of
In
In
In some embodiments, it is noted that the circuitous slot 410 may be substantially “Y” or “V” shaped, and arranged such that the spring 428 force will direct the pin 426 to the second longitudinal track 414 or a second location within the circuitous slot 410 without rotation of the work string.
Another embodiment of a diverter assembly 500 is described with regard to
The diverter assembly 500 also includes an intermediate sleeve 502 positioned within the outer sleeve 504. The intermediate sleeve 502 similarly has an uphole portion 568 and a downhole portion 570. The uphole portion 568 has a first outer diameter and the downhole portion 570 has a second outer diameter that is smaller than the first outer diameter. The intermediate sleeve 502 includes an intermediate flow path 506 or conduit extending from an inner bore of the uphole portion 568 of the intermediate sleeve 502 to a cavity 572 formed between the uphole portion 564 of the outer sleeve 504 and the downhole portion 570 of the intermediate sleeve 502. The intermediate sleeve 502 includes a first intermediate fastening aperture 536 and a second intermediate fastening aperture 537.
Positioned within the uphole portion 568 of the intermediate sleeve 502, the diverter assembly 500 also includes an inner sleeve 501. The inner sleeve 501 has an external sealing surface 574 adjoining an upper shoulder 576. The inner sleeve 501 also has a sealing seat 532 and an inner fastening aperture 539 extending from an outer surface of the inner sleeve 501.
In some embodiments, the external sealing surface 574 of the inner sleeve 501 comprises a groove 522 for receiving a seal 524, analogous to the grooves and seals described above with regard to the previously discussed embodiments. A similar groove 522 and seal 524 may be positioned in the intermediate sleeve 502 and or outer sleeve 504.
A first shearing fastener 541, similar to the second shearing fastener 562, extends from the first intermediate fastening aperture 536 to the inner fastening aperture 539 when the diverter assembly is in a first configuration. Similarly, second shearing fastener 562 extends from the outer fastening aperture 538 to the second intermediate fastening aperture 537 when the diverter assembly 500 is in the first configuration in which the external sealing surface 574 of the inner sleeve 501 restricts flow across the intermediate flow path 506 when the diverter assembly is in the first configuration. The diverter assembly 500 is shown in the first configuration in
The sealing seat 532 of the inner sleeve 501 is positioned at or near the inlet 540 of the diverter assembly 500, and is operable to receive a projectile sealing member 578, such as a sealing ball or dart. Correspondingly, the first shearing fastener 541 is operable to fail when a first preselected pressure differential is applied across the projectile sealing member 578, and the diverter assembly 500 is operable to transition to a second configuration in which the inner sleeve 501 has slid downhole of an inlet of the intermediate flow path 506 following failure of the first shearing fastener 541, as shown in
In some embodiments, the second shearing fastener 562 is operable to fail under a second preselected pressure differential across the projectile sealing member 578 when the diverter subassembly 500 is in the second configuration. Upon failure of the second shearing fastener 562, the diverter assembly 500 is operable to transition to a third configuration in which the uphole portion 568 of the intermediate sleeve 502 restricts flow across the first apertures 508, as shown in
As shown in
In operation, the systems and tools described above may be used in the context of, for example, a top-down squeeze operation by diverting fluid flow from a work string to an annulus surrounding the work string, as described with regard to
Displacement of the work string coupled to the diverter assembly 200 downhole relative to the portion of the work string coupled to the diverter assembly 200 uphole induces the pin 228 to follow the transition path 218. For example, the work string may be compressed and rotated to cause the pin 228 to follow the circuitous slot 210 downhole along the first longitudinal track 212, and placed in tension to cause the pin 228 to follow the circuitous slot back uphole, and across the first transition track 218 to the second longitudinal slot 214. When the pin 228 reaches the uphole portion of the second longitudinal slot 214, the diverter assembly is in the second configuration in which the first apertures 206 of the inner sleeve 202 are aligned with the second apertures 208 of the outer sleeve, as shown in
Following the squeeze or similar operation, the work string may be compressed and rotated again to cause the pin 228 to follow the circuitous slot 210 downhole along the second longitudinal track 214, and then placed in tension to cause the pin 228 to follow the circuitous slot back uphole, and across the second transition track 220 to the third longitudinal slot 216. When the pin 228 reaches the uphole portion of the third longitudinal slot 214, the diverter assembly is in the third second configuration in which the first apertures 206 of the inner sleeve 202 are again misaligned with the second apertures 208 of the outer sleeve, as shown in
Another illustrative method is described with regard to
Following completion of the squeeze operation, the pressure differential across the sealing member 436 may be reduced so that the spring 428 urges the inner sleeve 402 back uphole, relative to the outer sleeve 404 as shown in
In accordance with another illustrative embodiment, an illustrative method of operating a diverter assembly 500 in accordance with the embodiments of
To divert fluid flow from the inlet 540 to an annulus surrounding the diverter assembly 500, a sealing member (e.g., projectile sealing member 578) is dropped into the work string and circulated to land at the sealing seat 532 of the inner sleeve 501, as shown in
When the upper shoulder 576 of the inner sleeve 501 engages the inner shoulder 577 of the intermediate sleeve 502, fluid flow from the inlet 540 to the intermediate flow paths 506 is unrestricted and permitted to flow to the cavity 572 and through the first apertures 508 to the aforementioned annulus. At this stage, a fluid, such as a cement slurry, may be deployed to the annulus to perform a squeeze operation (as discussed above). Following completion of the squeeze, flow through the work string may be resumed by closing the intermediate fluid flow paths 506. To that end, volumetric flow rate may be increased until the pressure differential across the projectile sealing member 578 reaches a second predetermined threshold, thereby inducing failure of the second shearing fasteners 562.
Failure of the second shearing fasteners 562 frees the intermediate sleeve 502 to slide downhole within the outer sleeve 504 until the outer shoulder 580 of the intermediate sleeve 502 engages the sealing shoulder 582, collapsing the cavity 572. The collapsing of the cavity 572 closes the intermediate fluid flow paths 506, restricting flow to the annulus from the first apertures 508, as shown in
The scope of the claims is intended to broadly cover the disclosed embodiments and any such modification. Further, the following clauses represent additional embodiments of the disclosure and should be considered within the scope of the disclosure:
Clause 1: A downhole tool subassembly having an outer sleeve with a first set of apertures extending from an inner bore of the outer sleeve through an external surface of the outer sleeve and an outer fastening aperture extending from the inner bore of the outer sleeve. The outer sleeve includes an uphole portion having a first inner diameter and a downhole portion having a second inner diameter, the second inner diameter being smaller than the first inner diameter. The downhole tool subassembly further includes an intermediate sleeve positioned within the outer sleeve and having an uphole portion and a downhole portion. The uphole portion of the intermediate sleeve has a first outer diameter and the downhole portion has a second outer diameter, the second outer diameter being smaller than the first outer diameter. The intermediate sleeve further includes an intermediate flow path extending from an inner bore of the intermediate sleeve to a cavity formed between the uphole portion of the outer sleeve and the downhole portion of the intermediate sleeve. In addition, the intermediate sleeve includes a first intermediate fastening aperture and a second intermediate fastening aperture. The downhole tool subassembly also includes an inner sleeve positioned within the intermediate sleeve and having an uphole portion having an external sealing portion and a shoulder, the inner sleeve further comprising a sealing seat and an inner fastening aperture extending from an outer surface of the inner sleeve. A first shearing fastener extends from the second intermediate fastening aperture to the inner fastening aperture when the downhole tool is in a first configuration. A second shearing fastener extends from the outer fastening aperture to the first intermediate fastening aperture when the downhole tool is in the first configuration. The external sealing portion of the inner sleeve restricts flow across the intermediate flow path when the downhole tool is in the first configuration.
Clause 2: The downhole tool subassembly of clause 1, wherein the sealing seat is operable to receive a projectile sealing member, and wherein the first shearing fastener is operable to fail under a first preselected pressure differential across the projectile sealing member, and downhole tool subassembly is operable to transition to a second configuration in which the inner sleeve is positioned downhole of an inlet of the intermediate flow path upon failure of the first shearing fastener.
Clause 3: The downhole tool subassembly of clause 1 or 2, wherein an outer shoulder of the inner sleeve engages an inner shoulder of the intermediate sleeve and the inner bore of the intermediate sleeve is fluidly coupled to the first set of apertures when the downhole tool subassembly is in the second configuration.
Clause 4: The downhole tool subassembly of any of clauses 1-3, wherein the second shearing fastener is operable to fail under a second preselected pressure differential across the projectile sealing member when the downhole tool subassembly is in the second configuration, and wherein the downhole tool subassembly is operable to transition to a third configuration in which the uphole portion of the intermediate sleeve restricts flow across the first set of apertures.
Clause 5: The downhole tool subassembly of clause 5, wherein an outer shoulder of the intermediate sleeve engages an inner shoulder of the outer sleeve when the downhole tool subassembly is in the third configuration.
Clause 6: The downhole tool subassembly of clause 6, wherein the inner sleeve is operable to allow the projectile sealing member to extrude through the sealing seat upon the application of a third preselected pressure differential across the projectile sealing member.
Clause 7: The downhole tool subassembly of any of clauses 1-6, wherein the sealing surface of the inner sleeve comprises a groove for receiving a seal, and wherein the downhole tool subassembly includes a seal positioned within the groove.
Clause 8: The downhole tool subassembly of any of clauses 1-7, wherein the downhole portion of the intermediate sleeve comprises a groove for receiving a seal, and wherein the downhole tool subassembly includes a seal positioned within the groove.
Clause 9: A method of directing fluid flow in a work string includes directing flow through a downhole tool subassembly from an uphole portion of the downhole tool subassembly to a downhole portion of the tool subassembly. The downhole tool subassembly includes an outer sleeve comprising a first set of apertures extending from an inner bore of the outer sleeve through an external surface of the outer sleeve and an outer fastening aperture extending from the inner bore of the outer sleeve. The outer sleeve further includes an uphole portion having a first inner diameter and a downhole portion having a second inner diameter, the second inner diameter being smaller than the first inner diameter. The downhole tool assembly also includes an intermediate sleeve positioned within the outer sleeve and having an uphole portion and a downhole portion. The uphole portion has a first outer diameter and the downhole portion has a second outer diameter, the second outer diameter being smaller than the first outer diameter. The intermediate sleeve also includes an intermediate flow path extending from an inner bore of the intermediate sleeve to a cavity formed between the uphole portion of the outer sleeve and the downhole portion of the intermediate sleeve. In addition, the intermediate sleeve includes a first intermediate fastening aperture and a second intermediate fastening aperture. The downhole tool assembly further includes an inner sleeve positioned within the intermediate sleeve and having an uphole portion having an external sealing portion and a shoulder. The inner sleeve further includes a sealing seat and an inner fastening aperture extending from an outer surface of the inner sleeve. A first shearing fastener extends from the second intermediate fastening aperture to the inner fastening aperture when the downhole tool is in a first configuration. A second shearing fastener extends from the outer fastening aperture to the first intermediate fastening aperture when the downhole tool is in the first configuration. The external sealing portion of the inner sleeve restricts flow across the intermediate flow path when the downhole tool is in the first configuration.
Clause 10: The method of clause 9, further comprising deploying a sealing member to the sealing seat and obstructing flow across the inner sleeve of the downhole tool subassembly.
Clause 11: The method of clause 10, further comprising establishing a pressure differential across the inner sleeve sufficient to cause the first shearing fastener to fail such that the downhole tool subassembly transitions to a second configuration in which the inner sleeve is positioned downhole of an inlet of the intermediate flow path upon failure of the first shearing fastener, the method further comprising providing fluid flow across the intermediate flow path.
Clause 12: The method of clause 11, further comprising establishing a second pressure differential across the inner sleeve sufficient to cause the second shearing fastener to fail such that the downhole tool subassembly transitions to a third configuration in which an outer shoulder of the intermediate sleeve engages an inner shoulder of the outer sleeve.
Clause 13: The method of clause 12, wherein establishing the second pressure differential comprises increasing a volumetric flow rate across the intermediate flow path.
Clause 14: The method of clause 13, further comprising establishing a third pressure differential across the inner sleeve sufficient to cause the projectile sealing member to extrude through the sealing seat.
Clause 15: A system for diverting flow from a work string includes a fluid supply source, a work string, and a downhole tool subassembly. The downhole tool subassembly includes an outer sleeve having a first set of apertures extending from an inner bore of the outer sleeve through an external surface of the outer sleeve and an outer fastening aperture extending from the inner bore of the outer sleeve. The outer sleeve further includes an uphole portion having a first inner diameter and a downhole portion having a second inner diameter, the second inner diameter being smaller than the first inner diameter. The downhole tool subassembly also includes an intermediate sleeve positioned within the outer sleeve and having an uphole portion and a downhole portion. The uphole portion has a first outer diameter and the downhole portion has a second outer diameter, the second outer diameter being smaller than the first outer diameter. The intermediate sleeve further includes an intermediate flow path extending from an inner bore of the intermediate sleeve to a cavity formed between the uphole portion of the outer sleeve and the downhole portion of the intermediate sleeve. The intermediate sleeve also includes a first intermediate fastening aperture and a second intermediate fastening aperture. The downhole tool subassembly also includes an inner sleeve positioned within the intermediate sleeve and having an uphole portion having an external sealing portion and a shoulder. The inner sleeve includes a sealing seat and an inner fastening aperture extending from an outer surface of the inner sleeve. A first shearing fastener extends from the second intermediate fastening aperture to the inner fastening aperture when the downhole tool is in a first configuration, and a second shearing fastener extends from the outer fastening aperture to the first intermediate fastening aperture when the downhole tool is in the first configuration. The external sealing portion of the inner sleeve restricts flow across the intermediate flow path when the downhole tool is in the first configuration.
Clause 16: The system of clause 15, wherein the sealing seat is operable to receive a projectile sealing member, and wherein the first shearing fastener is operable to fail under a first preselected pressure differential across the projectile sealing member, and downhole tool subassembly is operable to transition to a second configuration in which the inner sleeve is positioned downhole of an inlet of the intermediate flow path upon failure of the first shearing fastener.
Clause 17: The system of clause 15 or 16, wherein an outer shoulder of the inner sleeve engages an inner shoulder of the intermediate sleeve and the inner bore of the intermediate sleeve is fluidly coupled to the first set of apertures when the downhole tool subassembly is in the second configuration.
Clause 18: The system of any of clauses 15-17, wherein the second shearing fastener is operable to fail under a second preselected pressure differential across the projectile sealing member when the downhole tool subassembly is in the second configuration, and wherein the downhole tool subassembly is operable to transition to a third configuration in which the uphole portion of the intermediate sleeve restricts flow across the first set of apertures.
Clause 19: The system of clause 18, wherein an outer shoulder of the intermediate sleeve engages an inner shoulder of the outer sleeve when the downhole tool subassembly is in the third configuration.
Clause 20: The system of clause 19, wherein the inner sleeve is operable to allow the projectile sealing member to extrude through the sealing seat upon the application of a third preselected pressure differential across the projectile sealing member.
Unless otherwise specified, any use of any form of the terms “connect,” “engage,” “couple,” “attach,” or any other term describing an interaction between elements in the foregoing disclosure is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Unless otherwise indicated, as used throughout this document, “or” does not require mutual exclusivity. It will be further understood that the terms “comprise” and/or “comprising,” when used in this specification and/or the claims, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. In addition, the steps and components described in the above embodiments and figures are merely illustrative and do not imply that any particular step or component is a requirement of a claimed embodiment.
It should be apparent from the foregoing that embodiments of an invention having significant advantages have been provided. While the embodiments are shown in only a few forms, the embodiments are not limited but are susceptible to various changes and modifications without departing from the spirit thereof.
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PCT/US2016/061988 | 11/15/2016 | WO | 00 |
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WO2018/093347 | 5/24/2018 | WO | A |
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