Patent Grant
10378237
The present disclosure relates to lock assemblies for movable closures and the like, and, in particular, to a lock assembly that can be actuated manually, via a touch pad, or via a remote control.
Lock assemblies are generally well-known in the art, and are typically flush mounted on an associated closure or door to facilitate selectively shifting the closure between an open unlocked position and a closed locked position. Paddle handle assemblies are used widely on entry doors for recreational vehicles, motor homes, and the like, and in such applications require that the latch mechanism be accessible and operable from both the inside and the outside of the vehicle. Paddle handle assemblies often include a deadbolt lock for maximum security.
Heretofore, paddle handle assemblies have proven generally effective, although they experience certain drawbacks. For example, most prior art paddle handle assemblies require that the latch lock and the deadbolt lock be actuated through manual lock cylinders and key locks. Also, such prior art paddle handle assemblies are not particularly adapted for use with remotely operated signaling devices, which have become quite popular in the vehicle industry. Furthermore, some prior art paddle handle assemblies experience a problem in maintaining the alignment between the deadbolt and the associated strike. Also, many prior art paddle handle assemblies have a rather complicated construction, which is expensive to manufacture and difficult to repair. Hence, a paddle handle assembly which overcomes these drawbacks would be advantageous.
One aspect of the present disclosure is a lock assembly comprises a housing, a handle, and a latch plunger operably connected with the handle. An exterior key lock and interior lock knob have a locked and unlocked position. A lock cam is rotatably and operably connected with the key lock and interior lock knob for rotation therewith. A crank arm of the lock cam is operatively coupled with a deadbolt lock movably mounted in the housing for shifting between a locked position and an unlocked position. The deadbolt lock is also operably coupled with a motor, wherein a motor cam clutch is operably coupled with the motor and operably interposed between the lock cam and the motor, wherein the motor cam clutch allows rotation of the lock cam between the locked and unlocked positions without rotating a motor shaft of the motor.
Another aspect of the present disclosure is a lock assembly adapted for mounting adjacent an associated closure of the type that can be shifted between an open position and a closed position. The lock assembly comprises a housing, an external handle mounted in an exterior portion of the housing for actuation between a first position and a second position, and a latch plunger operably connected with the external handle and configured such that when the external handle is in the first position, the latch plunger is in a latched position, wherein the closure cannot be unintentionally shifted from the closed position, and when the external handle is in the second position, the latch plunger is in an unlatched position, wherein the closure is free to be shifted from the closed position to the open position. A lock cam is rotatably mounted in the housing having a locked and unlocked position, along with a motor. A motor cam clutch is operably coupled with the motor and operably interposed between the lock cam and the motor, and a deadbolt lock is movably mounted in the housing and operatively coupled with each of the lock cam and the motor for shifting between a locked position, wherein the closure is positively retained in the closed position, and an unlocked position, wherein the closure is free to be shifted between the open and closed positions. An input device is operatively connected with the motor, whereby actuation of the input device actuates the motor and contemporaneously shifts the deadbolt lock between the locked and unlocked positions.
Yet a further aspect of the present disclosure is a lock assembly adapted for mounting adjacent an associated closure of the type that can be shifted between an open position and a closed position, the lock assembly comprising a housing, an external handle having a first position and a second position, and a latch plunger operably connected with the external handle and configured such that when the external handle is in the first position, the latch plunger is in a latched position, wherein the closure cannot be unintentionally shifted from the closed position, and when the external handle is in the second position, the latch plunger is in an unlatched position, wherein the closure is free to be shifted from the closed position to the open position. A lock cam is rotatably mounted in the housing having a locked and unlocked position, along with a motor. A motor crank arm is operatively coupled with each of the motor and the lock cam, and a motor cam clutch is operably coupled with the motor and operably interposed between the motor crank arm and the motor. A deadbolt lock is movably mounted in the housing and operatively coupled with each of the lock cam and the motor for shifting between a locked position, wherein the closure is positively retained in the closed position, and an unlocked position, wherein the closure is free to be shifted between the open and closed positions. An input device is operatively connected with the motor, whereby actuation of the input device actuates the motor and contemporaneously shifts the deadbolt lock between the locked and unlocked positions.
Still another aspect of the present disclosure is a lock assembly adapted for mounting on an associated closure and the like of the type that can be moved between an open position and a closed position and an opening in the closure extending between an exterior and an interior surface of the closure. The lock assembly comprises a housing having an exterior housing plate juxtaposed against the exterior surface of the closure and an interior housing plate juxtaposed against the interior surface of the closure, the exterior and interior housing plates attached one to the other between the exterior and interior surface of the closure, a handle pivotally mounted upon the exterior housing plate of the housing for rotation between a retracted position and an extended position, and a latch plunger operably connected with the handle and configured such that when the handle is in the retracted position, the latch plunger is in a latched position, wherein the closure cannot be unintentionally shifted from the closed position, and when the handle is in the extended position, the latch plunger is in an unlatched position, wherein the closure is free to be moved from the closed position to the open position. A key lock is mounted on the exterior housing plate of the housing, where the key lock has a locked and an unlocked position, and a lock cam is rotatably mounted in the housing and operably connected with the key lock for rotation therewith, the lock cam having a crank arm. A link is operably connected with the crank arm of the lock cam, and a deadbolt lock is movably mounted in the housing for shifting between a locked position, wherein the closure is positively retained in the closed position, and an unlocked position, wherein the closure is free to be shifted between the open and closed positions. The deadbolt lock is operably connected with the link. A motor is also operatively connected with the link, and a motor cam clutch is operably coupled with the motor and operably interposed between the lock cam and the motor. An input device is operatively connected with the motor, whereby actuation of the motor shifts the deadbolt lock between the locked and unlocked positions.
These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims, and appended drawings.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
The reference numeral 1 in the Figures generally designates a lock assembly 1 embodying the present invention. Lock assembly 1 includes a housing 2 adapted for mounting in or adjacent to an associated closure 3 of the type that can be shifted between an open position (
A paddle handle key lock 6 is preferably mounted on the exterior portion of paddle handle 4, and includes a movable key lock member 7 that is selectively movable between a locked position and an unlocked position. A paddle handle lock pawl 8 is movably mounted in paddle handle 4, operably connected with movable key lock member 7, and configured such that when movable key lock member 7 is in the locked position, paddle handle lock pawl 8 engages a paddle handle recess stop 9 (
A deadbolt key lock 10 is mounted in housing 2 for shifting between a locked position (
In the example illustrated in
As best illustrated in
As best illustrated in
The interior housing plate 23 (
As best illustrated in
The interior housing plate 23 is also provided with a battery compartment 56 disposed between the interior handle 49 and the interior lock knob 52 and release lever 50. The battery compartment 56 is preferably adapted to receive four AA batteries, which are common and easy to install. A battery compartment cover 57 is removably attached to the interior housing plate 23 through tabs 58 that are received within recesses 59 on one edge of the battery compartment 56 and fasteners 62 that secure attachment tabs 63 to the opposite edge of the battery compartment 56. The batteries in the battery compartment 56 in the interior housing plate 23 are electrically coupled through power lines 46 to provide electrical power to the controller 45 and motor 86 mounted on the exterior housing plate 22, as described below.
In the illustrated example, the movable deadlock key lock member 12 of deadbolt key lock 10 is received in the lock aperture 27 on the exterior housing plate 22, and is rotatably mounted in lock boss 34 for rotation between locked and unlocked positions. The illustrated lock cam 74, best shown in
The base 77 of the lock cam 74 is received within the lock boss 34 and engages a recess 98 to positively position the lock cam 74 for rotation about its axis only. Also, a lock cam support 99 is provided at the marginal edge of the lock boss 34 to further restrain the lock cam 74 from extraneous motion. The faced shaft 78 on lock cam 74 extends through the lock boss 42 in the interior housing plate 23, and engages lock knob 52 mounted on the interior end thereof, such that rotation of lock knob 52 from the interior of the closure rotates lock cam 74 between the locked and unlocked positions to shift the deadbolt 80 between the locked and unlocked positions, as described below.
With reference to
A second link 87 has a first end 88 thereof pivotally connected with a second orifice 61 in the motor crank arm 76 and a second end 89 thereof pivotally connected to orifice 73 of crank arm 75 of the lock cam 74, such that rotation of motor shaft 95 rotates motor crank arm 76 between the locked and unlocked positions and simultaneously longitudinally shifts the deadbolt 80 between the locked and unlocked positions. Preferably, the first link 83 and the second link 87 are identical in length, height, gage, and material so as to be interchangeable, preventing assembly error. Preferably, the motor 86 is a 6 vdc motor capable of 320-340 RPM at 6 vdc with a gear reduction of 100:1, which, due to the geometry of the linkages and along with the fact that with two separate linkages the motor 86 need only rotate 90 degrees or less, preferably less than about 80 degrees, and provides high-speed actuation capable of activating deadbolt 80 in approximately ¼ second.
With reference to
The motor 86 is preferably mounted in a recess pocket 92 integrally molded into the interior side of the exterior housing plate 22. As best shown in
In the illustrated lock assembly 1, the interior backer plate 120 is disposed between the exterior and interior housing plates 22 and 23, covers the interior faces of deadbolt 80 and slide portion 100, and is attached to fastener bosses 121 on the interior side of exterior housing plate 22 to retain the moving components securely in place.
It is desirable to maintain the motor crank arm 76 in position to prevent a false indication given from the micro switch 105, as discussed below. In other words, it is preferred that the motor crank arm 76 rotates about a fixed axis. The axis of rotation of the motor crank arm 76 is fixed by a combination of a pocket 92, discussed above, as well as a circular pad 93 on the motor crank arm 76 and an orifice 94 in the interior backing plate 120 that holds the motor 86 in place. These features prevent the motor crank arm 76 from moving laterally, and yet allow the motor crank arm 76 to freely rotate. Preferably, the interior surface of the exterior housing plate 22 includes physical stops 96, 97 to prevent the motor crank arm 76 from over rotation and to prevent the deadbolt 80 from being forced to the unlocked position. As for the lock cam 74, it is likewise preferred to keep the lock cam 74 and sensor cam 104 rotating about a fixed axis. Thus, faced shaft 78 extending beyond stop or collar 79 is therefore preferably sized to extend into recess 124 axially positioned on the interior backing plate 120, so as to prevent the axis of lock cam 74 from moving vertically or horizontally and in rotation only.
The illustrated latch plunger 5 includes a slide portion 100 which is slidably mounted in the latch plunger slide channel 30 on the inside surface of exterior housing plate 22 for laterally shifting between latched and unlatched positions. Slide portion 100 has an exterior pocket 101 into which the actuator tab 26 on paddle handle 4 is received, such that shifting paddle handle 4 from the exterior of the vehicle between the retracted and extended positions longitudinally shifts slide portion 100 in a lateral direction between the latched position shown in
In operation, closure 3 can be shifted from the closed to the open position from the exterior of the vehicle in the following manner. With the paddle handle 4 in the unlocked position via key 126 and the deadbolt key lock 10 in the unlocked position, paddle handle 4 may be rotated outwardly from the retracted position to the extended position. Rotation of paddle handle 4 from the retracted position to the extended position pivots actuator tab 26 laterally, which, in turn, moves slide portion 100 laterally inwardly. The lateral inward shifting of slide portion 100 causes the latch plunger 5 to shift to the unlatched position. The latch plunger 5 thereby disengages from the door strike recess 16, and permits the user to shift closure 3 from the closed position to the open position, as shown in
Closure 3 can be similarly shifted from the closed position to the open position from the interior of the closure in the following manner. With the paddle handle 4 in either of the locked or unlocked positions and the deadbolt key lock 10 in the unlocked position, release lever 50 may be rotated laterally inwardly from the retracted position to the extended position, which pivots actuator tab 51 laterally, and moves slide portion 100 inwardly. The inward shifting of slide portion 100 also causes the latch plunger 5 to shift to the unlatched position. The latch plunger 5 thereby disengages from the door strike recess 16, and permits the user to shift closure 3 from the closed position to the open position, as shown in
In order to return the closure 3 to the closed and latched position from either the exterior or interior of the closure, the user simply shifts closure 3 to the closed position, which causes an inclined surface 18 on latch plunger 5 to strike the door strike 15 and thereby push latch plunger 5 into the interior of the lock assembly 1. When the latch plunger 5 comes into registry with the door strike recess 16, the latch plunger 5 is urged back to the latched position by virtue of the spring biasing force exerted by coil spring 102, thereby preventing the door from being inadvertently shifted from the closed position to the open position. Preferably, the latch plunger 5 also has a slightly inclined surface 19 relative its longitudinal length that replaces the normally flat surface opposite the inclined surface 18, as indicated by angle β shown in
When the closure 3 is in the fully closed and latched position, the same can be positively locked in place by rotation of deadbolt key lock member 12 or interior lock knob 52. More specifically, a matching deadbolt key 128 is inserted into the key slot 129 in deadbolt key lock member 12, and the same are then rotated from the unlocked position to the locked position. Rotation of deadbolt key lock member 12 rotates lock cam 74, which, in turn, contemporaneously shifts the crank arm 75 of lock cam 74, second link 87 pivotally connected with motor crank arm 76, motor crank arm 76, first link 83 pivotally connected with motor crank arm 76 and the inner end 82 of deadbolt 80, and deadbolt 80 from the unlocked to the locked position. In the locked position, deadbolt 80 engages door strike recess 17 in the door strike 15, and positively prevents opening of the door. The deadbolt key lock 10 is unlocked by rotating deadbolt key 128 and associated deadbolt key lock member 12 in the opposite direction. The deadbolt 80 can be similarly shifted between the locked and unlocked positions from the interior of the closure 3 by rotation of interior lock knob 52.
The closure 3 can also be positively locked in place by actuation of touch pad 36. In practice, a numerical code is programmed on the microchip or controller 45 at the time of manufacture of the lock assembly 1. Preferably, the original code is a null-code, such as “1111.” After purchase by the end-user, the code can be modified and customized to the end-user's preference. Preferably, the code may be repeatedly changed as deemed appropriate by the end-user. Once the predetermined numerical code is entered into the buttons 37 of touch pad 36, the controller 45 receives a signal that the closure 3 is to be placed in the locked mode. The controller 45 then opens a switch to send electrical power to actuate the lock motor 86. Preferably, the rotation of the motor 86 is about 90 degrees or less, and more preferably less than 80 degrees, in either direction. From the perspective shown in
The controller 45 is a standard printed circuit board, as is known in the art. Moreover, in addition to actuating the deadbolt 80 as described above, the controller 45 is useful in other tasks, such as monitoring the state of battery charge. In particular, the controller 45 can be programmed to activate a warning indicator, such as a blinking illuminator behind the buttons 37 upon entry of the code or a light emitting diode (LED) telltale (not shown), upon the battery charge dropping below a predetermined level, advising the end-user that the batteries should be replaced.
However, in the event of an electrical problem with the lock assembly 1, the deadbolt 80 can still be activated by the deadbolt key 128 or internal lock knob 52. That is, the deadbolt 80 can be similarly shifted between the locked and unlocked positions from the interior of the closure by rotation of interior lock knob 52 and from the exterior of the closure by rotation of the deadbolt key lock member 12.
Preferably, the deadbolt outer end 81 is slightly tapered toward its distal end, as indicated by angle α shown in
In the preferred example, a computer input device in the form of a flat panel or surface divided into several, differently marked, touch-sensitive areas form a relatively large, illuminated touch pad 36 comprising buttons 37. Preferably, the touch pad 36 is provided by HSS Touch Technology and developed by AlSentis® HSS™, which is capable of identifying when a surface touch occurs without using pre-determined capacitive thresholds. This technology has been found to inherently overcome system variance, such as changes in manufacturing tolerance. Moreover, such touch systems can be implemented more quickly, with more reliability and in more challenging environments, particularly in the presence of moisture and contaminants. Further, such systems consume only half the power of more traditional capacitive touch technologies, which prolongs battery life. However, more traditional capacitive touch technologies and mechanical buttons can be beneficially employed as the buttons 37 of the touch pad 36. Preferably, the buttons 37 have a diameter of at least ½ inch, with black numerical indicia 38 against a white background. Other indicia can be used, such as letters and symbols. Also, a sensor 64 is disposed on the controller 45 and extends to the external surface of the exterior housing plate 22 for determining the proximity of a hand of a user. Illuminators that illuminate the buttons 37 of the touch pad 36, such as LEDs, are disposed beneath the buttons 37, which are preferably translucent. Upon detection of the user's hand, the controller 45 activates the LEDs to backlight the numerical indicia 38 to facilitate entry of the code. After a predetermined period of non-use, the LEDs are deactivated to conserve battery power. Alternatively, and preferably, the illuminators are actuated by touch or depression of any of the buttons 37, as is readily available using the HSS Touch Technology.
Additionally, audible feedback may be provided to successfully indicate locking and unlocking functions. For example, audible features may also be used to: signal that the assembly is ready to accept new code by emitting three short beeps; signal that a new code is entered by emitting four short beeps; signal that an incorrect code was entered with one long beep; signal that the deadbolt 80 is locked or unlocked with two short beeps; signal that the deadbolt 80 failed to lock or unlock with one long beep; and signal low battery charge with one long beep after the lock/unlock beeps. Preferably, the controller 45 is programmed such that the assembly will cycle up to ten more times once the low battery indication occurs. After this, the final electric function in a low battery condition preferably implements a protocol to prevent the electronic locking function.
The lock assembly 1 can also be equipped to sense the position of the deadbolt 80 and to determine if there is an obstruction to the dead bolt. As best seen in
Alternatively, as shown in
The lock assembly 1 described herein may also be adapted for operable connection with a remotely operated signaling device (such as a key fob, not shown). That is, the controller 45 may be programmed to interface with a built-in receiver to receive a signal from a remotely operated signaling device equipped with a transmitter to place the lock assembly 1 in the locked mode. In response to such a signal, the controller 45 then opens a switch to send electrical power to actuate the lock motor 86. Upon actuation of the lock motor 86, the lock motor 86 rotates the motor crank arm 76 clockwise, which shifts the first link 83 pivotally connected with motor crank arm 76 and the inner end 82 of deadbolt 80, and deadbolt 80 from the unlocked to the locked positions. The closure 3 may be unlocked in similar fashion.
As described above, the deadbolt key lock member 12 is directly and mechanically linked with the lock cam 74, motor crank arm 76 (and, hence, motor 86), and deadbolt 80. While efficient, the configuration shown above tends to apply a significant torque load to the motor 86 when a user manually actuates the deadbolt 80. In particular, when a user rotates the interior lock knob 52 from the interior of the recreational vehicle or rotates the deadbolt key 128 from the exterior of the recreational vehicle to shift the deadbolt 80 between the locked and unlocked positions, the motor crank arm 76 can occasionally apply an undesirably high torque to the stationary motor 86 to which it is operably coupled, resulting in potentially premature motor 86 failure.
In order to avoid the repeated and unnecessary application of torque to the motor 86 when the deadbolt 80 is manually shifted between the lock and unlock positions, an alternative embodiment for a lock cam 74 and motor crank arm 76 configuration can be seen in combination with a motor cam clutch 150 to help reduce the torque on the stationary motor 86 during manual actuation of the deadbolt 80, as shown in
The alternative embodiment includes a modified lock cam 74 and motor crank arm 76 in combination with the motor cam clutch 150, a clutch spring 152, a locked limit micro switch 154, and an unlocked limit micro switch 156. In order to incorporate the motor cam clutch 150, the circular pad 93 of the motor crank arm 76 is provided with a motor crank arm recess 158, as best shown in
As shown in
In addition, the clutch spring 152 is preferably disposed between the stop or collar 79 on the lock cam 74 and the interior backing plate 120. The clutch spring 152 is preferably fabricated from spring steel and is provided with a central portion 185 having an opening 186 that receives the faced shaft 78 and abuts the stop or collar 79 of the lock cam 74. A pair of opposed radial slots 188, 190 is disposed on opposite sides of the central opening 186 of the clutch spring 152 and is disposed to receive a corresponding pair of opposed tabs 192, 194 extending radially from the axis of the lock cam 74 proximate the intersection of the faced shaft 78 and the stop or collar 79 of the lock cam 74. Thus, the clutch spring 152 is mechanically and operably coupled with the lock cam 74 and rotates in accordance with the rotation of the lock cam 74.
Preferably, a pair of opposed circular outer edges, more preferably as shown comprised of arms 196, 198, extends about an outer periphery 200 of the clutch spring 152. Each of the opposed circular arms 196, 198 is provided with an outwardly extending detent 202. The recess 124 on the interior backing plate 120, which is axially positioned to receive the faced shaft 78 and abut the stop or collar 79 of the lock cam 74 and preferably sized so as to prevent the axis of lock cam 74 from moving vertically or horizontally and in rotation only, as noted above, is provided with a set of preferably four slots 204 disposed about and extending radially from the recess 124 at approximately 90 degree intervals, as shown in
In both manual and powered operation, the lock cam 74 is rotated in approximately 90 degree increments between the locked and unlocked positions and vice versa. In manual operation, rotation of the lock cam 74 by either the key lock member 12 or the interior lock knob 52 causes rotation of the motor crank arm 76 operatively coupled thereto via the second link 87 between the locked and unlocked positions and simultaneously longitudinally shifts the deadbolt 80 between the locked and unlocked positions via the first link 83. In powered operation, rotation of the motor shaft 95 rotates motor crank arm 76 between the locked and unlocked positions and simultaneously longitudinally shifts the deadbolt 80 between the locked and unlocked positions via the first link 83. Preferably, each of the pair of outwardly extending detents 202 on each of the opposed circular arms 196, 198 of the clutch spring 152 resiliently engage an opposed pair of slots 204 disposed about the recess 124 in each of the locked and unlocked positions to ensure that the lock cam 74 remains in position when rotated within the recess 124.
In operation, the motor cam clutch 150 allows manual rotation of the lock cam 74 between the locked and unlocked position without necessarily requiring rotation of the motor shaft 95 that is mechanically and operably coupled with the motor cam clutch 150, as the motor crank arm 76 is similarly rotated. That is, the motor crank arm 76 can be driven by manual rotation of the lock cam 74 through the second link 87, but does not necessarily impose a torque load on the motor 86.
For example, with reference to
When the operator subsequently enters the recreational vehicle and seeks to manually relock the deadbolt 80, the operator may then manually rotate the interior lock knob 52 clockwise, which rotates the lock cam 74 clockwise as well. Since the motor crank arm 76 is linked via the second link 87 with the lock cam 74, the motor crank arm 76 is rotated clockwise as well. With the motor crank arm 76 linked to the deadbolt 80 via the first link 83, the deadbolt 80 is displaced from the unlocked to the locked position. However, as the motor cam clutch 150 is operably interposed between the motor crank arm 76 and the stationary motor shaft 95, the first engaging surface 170 may already be in contact with the first side 206 of the raised tab 160, as shown in
In particular, when the operator seeks to manually unlock the deadbolt 80 via manual rotation of the lock knob 52 counterclockwise from the position shown in
When the operator subsequently exits the recreational vehicle and seeks to relock the deadbolt 80 via the touch pad 36 or other input device after leaving the recreational vehicle, the motor 86 is electrically actuated to rotate the motor shaft 95 clockwise, which, in turn, ultimately rotates the motor cam clutch 150 clockwise to the position shown in
Alternatively, when the operator subsequently exits the recreational vehicle and seeks to manually relock the deadbolt 80, the operator may then manually rotate the lock cam 74 via the movable deadbolt key lock member 12 clockwise. If the motor cam clutch 150 is in the position shown in
As a further refinement, the control logic for the motor 86 preferably may be adjusted as the motor 86 operates the deadbolt 80 between the locked or unlocked positions. That is, owing to the semicircular cutout 166 in the motor cam clutch 150, once the locked or unlocked limit micro switches 154, 156 are actuated, the motor 86 can then be operated in reverse and backed off a predetermined interval to a neutral position in order to minimize the impact of a manual operation, as shown in
In particular, it is contemplated that after either of the locked limit micro switch 154 or an unlocked limit micro switch 156 is contacted, the motor 86 can be rotated in the opposite direction, preferably by a predetermined interval of 35-45 degrees, to displace the first or second engaging surfaces 170, 172 of the motor cam clutch 150 away from either the first or second sides 208, 206 of the raised tab 160 disposed within the motor crank arm recess 158, respectively. This feature has been found to further reduce wear and tear on the motor 86.
Given the presence of the controller 45 and motor 86, the presence of water internal to the lock assembly 1 is highly undesirable, thus it is highly desirable to allow water to exit the lock assembly 1. Accordingly, diversion channels 110 are provided on the internal surface of the external plate 22 to divert water between the external plate 22 and the internal plate 23 away from the motor 86 and controller 45, regardless of how the lock assembly 1 might be mounted to the closure 3, as shown in
Additional water control may be obtained by the use of water diversion provided on the external surface of the exterior housing plate 22. The water diversion includes an elevated rib 113 extending completely about handle recess 24. Water encountering the elevated rib 113 will tend to flow around the handle recess 24 due to capillary action and then fall to the ground. A similar elevated rib 114 is formed around lock aperture 27 on the surface of the exterior housing plate 22. An elevated, generally triangularly shaped base 115 having channels 116 on either angled side is formed near the actuator window 25, such that water flowing near the actuator window 25 is forced to flow away from the actuator window 25 and does not flow into the interior of the lock assembly 1 in the first instance. Due to the symmetrical wedge-shape of the base 115, the assembly may be mounted on either right-hand or left-hand hinged doors. Additionally, a web 117, best shown in
In accordance with the foregoing description, an improved lock assembly has been disclosed which includes an integral touch pad lock control coupled with a handle mechanism that is convenient for the consumer, in that keys and key fobs are not needed to actuate the lock. Relatively large, illuminated capacitive touch buttons allow for ease of use. The described latch assembly readily fits in existing recreational vehicle doors, and consumers can replace an existing mechanical travel trailer latch with the improved latch assembly. This is especially made possible due to the self-contained power source of the improved latch assembly that requires no external wiring.
In the foregoing description, it will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.
It will be understood by one having ordinary skill in the art that construction of the described invention and other components is not limited to any specific material. Other exemplary embodiments of the invention disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the terms “coupled” (in all of its forms, couple, coupling, coupled, etc.) and “connected” (in all of its forms, connect, connecting, connected, etc.) generally mean the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
For purposed of this disclosure, the term “operably coupled” or “operably connected” generally means that one component functions with respect to another component, even if there are other components located between the first and second component, and the term “operable” defines a functional relationship between components.
It is also important to note that the construction and arrangement of the elements of the invention as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present invention. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
It is also to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
This application is a continuation-in-part of and claims priority under 35 U.S.C. § 120 to commonly assigned and related U.S. Pat. No. 9,940,767, issued Apr. 10, 2018, which further was a continuation-in-part of and claims priority under 35 U.S.C. § 120 to commonly assigned and related U.S. Pat. No. 9,085,919, issued Jul. 21, 2015, entitled TOUCH PAD LOCK ASSEMBLY, which further was a continuation-in-part of and claimed priority under 35 U.S.C. § 120 to related U.S. Pat. No. 8,347,667, issued Jan. 8, 2013, entitled LOCK ASSEMBLY FOR CLOSURES AND THE LIKE, which claimed priority under 35 U.S.C. § 119(e) to U.S. Provisional Application No. 61/203,403, filed Dec. 22, 2008; and further was a continuation-in-part of and claimed priority under 35 U.S.C. § 120 to commonly assigned and related U.S. Pat. No. 8,186,191, issued May 29, 2012, entitled REMOTELY OPERATED LOCK ASSEMBLY FOR CLOSURES AND THE LIKE, which claimed priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 61/264,935, filed Nov. 30, 2009, the entire disclosures of which are incorporated herein by reference. Commonly assigned and related U.S. Pat. No. 9,085,919 was also a continuation-in-part application and claimed priority under 35 U.S.C. § 120 to commonly assigned and related U. S. Pat. No. 8,393,187, issued Mar. 12, 2013, entitled REMOTELY OPERATED LOCKING HANDLE LATCH ASSEMBLY, which claimed priority under 35 U.S.C. § 119(e) of U.S. Provisional Application No. 61/440,895, filed Feb. 9, 2011, the entire disclosure of which is incorporated herein by reference.
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| Entry |
|---|
| Tri/Mark, “Travel Trailer Latch Dead Bolt Option—60-200 Series 60-250 Series,” New Hampton, Iowa (date unknown, prior to Jun. 11, 2002). |
| Tri/Mark, “Tri/Mark Designers & Manufacturers of Vehicle Hardware Products,” New Hampton, Iowa (1996). |
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| 20180016810 A1 | Jan 2018 | US |
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| 61203403 | Dec 2008 | US | |
| 61440895 | Feb 2011 | US | |
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| Parent | 14740640 | Jun 2015 | US |
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| Parent | 12639516 | Dec 2009 | US |
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| Parent | 13368778 | Feb 2012 | US |
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| Child | 13368778 | US |
