This application is based upon and claims the benefit of priority from Japanese patent application No. 2011-257936, filed on Nov. 25, 2011, the disclosure of which is incorporated herein in its entirety by reference.
The present invention relates to a transformer.
When data communication is performed between circuits having significantly different signal voltage levels, an isolator, for example, is used in order to ensure the isolation between the circuits. For such an isolator, a transformer, for example, is used for the signal transmission. In such cases, the isolator is required to be capable of suppressing the common mode noise, which is caused when a signal change on the high-voltage side propagates from the transmission side to the reception side through a capacitive coupling of transmission/reception inductors or a capacitance with the substrate. Further, the isolator is also required to be capable of ensuring the withstand voltage between the transmission/reception inductors.
To suppress the common mode noise, it is effective to form a transformer by using inductors having a high electrical symmetry and to use a differential output. Further, it is also effective to reduce the size of the transformer and thereby reduce the parasitic capacitance.
An example of a transformer in which the above-described differential output can be used is explained (Japanese Unexamined Patent Application Publication No. 2010-10344).
Each of the intersections 61 to 63 connects different lines with each other.
Meanwhile, in the cases where the differential output is not used, a transformer formed by using the so-called spiral-type inductor (Japanese Unexamined Patent Application Publications No. 3-89548, No. 11-154730, No. 8-45739, and No. 6-120048) is used.
Further, as a technique for ensuring the withstand voltage (isolation reliability), a wiring film structure for preventing the dielectric breakdown at the interface between buried lines has been proposed (Japanese Unexamined Patent Application Publication No. 2007-123779). In wiring layers and the like, it is necessary to ensure not only the withstand voltage between different layers but alto the withstand voltage between different areas in the same layer (hereinafter called “intra-layer withstand voltage”). According to this structure, it is possible to prevent the dielectric breakdown at the CMP (Chemical Mechanical Polishing) interface of a Cu line formed by Damascene method. That is, it is possible to suppress the intra-layer dielectric breakdown in a laminated structure.
However, the present inventors have found that a problem explained below occurs when a transformer is formed by using the above-described inductor. When an inductor is formed by using a wiring layer, it is necessary to take the dielectric breakdown between different areas in the same layer (hereinafter called “intra-layer dielectric breakdown”) into account in order to achieve a satisfactory withstand voltage as described above.
When a transformer is formed by using two symmetry-type inductors 601, main wiring layers are disposed so that they are apart from each other in order to ensure the withstand voltage between different layers. Further, to ensure the intra-layer withstand voltage, it is conceivable that intersections are disposed so that they are apart from each other as much as possible. In this case, it is effective to dispose transformers in such a manner that one of the transformers is rotated by 90° with respect to the other transformer.
The lines W65 to W68 of the symmetry-type inductor 602 are formed in the lowermost wiring layer L61. The connection line CW62 is formed in the wiring layer L62, which is immediately above the wiring layer L61. The interlayer line VW62 pierces through the insulating layer, and thereby connects the line W65 with the connection line CW62 and connects the line W66 with the connection line CW62. The wiring layer L61 corresponds to the above-described main wiring layer.
That is, in the transformer 600, the horizontal distance between the intersections 61 and 64 is about ½1/2 of the internal diameter D of the inductor. When the internal diameter D of the transformer (inductor) is small, the distance between the intersecting lines of the opposing two inductors becomes smaller. Therefore, there is a possibility that the intra-layer withstand voltage (the insulating layer between the wiring layers L62 and L63) becomes predominant. Therefore, the internal diameter should be increased in order to ensure a satisfactory withstand voltage.
However, when the internal diameter is increased, the size of the transformer (inductor) becomes larger, thus causing tradeoffs such as a deteriorated tolerance to the common mode noise due to the increase in the parasitic capacitance and an increase in the chip size. Therefore, typical symmetry-type inductors are unsatisfactory to form a transformer having a satisfactory withstand voltage.
Further, when the differential signal is used, the transformer (inductor) needs to have a high electrical symmetry. Although this can be achieved by using typical symmetry-type inductors, it is disadvantageous in terms of the withstand voltage as described above. Meanwhile, although the spiral-type inductor has an excellent withstand voltage, it has a poor electrical symmetry.
That is, it is very difficult to form a transformer that satisfies both the electrical symmetry and the withstand voltage by using the proposed typical symmetry-type inductors and spiral-type inductors described above.
A first aspect of the present invention is a transformer including: a first inductor; and a second inductor disposed so as to be opposed to the first inductor, the second inductor being rotated around a center axis by 180° with respect to the first inductor, in which the first inductor includes: a plurality of lines concentrically formed in a first wiring layer, the plurality of lines having an opened ring shape; and a first intersection formed in a first area, the first area being one of two areas divided by a line passing through a center axis of the first and second inductors, the first intersection connecting a first line among the plurality of lines of the first inductor with a second line located two lines outside the first line, the first intersection includes: a first connection line formed in a second wiring layer below the first wiring layer; and a first interlayer line that connects the first line with the first connection line and connects the second line with the first connection line, in an innermost first intersection, an innermost line and a line immediately outside the innermost line are formed in the first wiring layer in a continuous manner, the second inductor includes: a plurality of lines concentrically formed in a third wiring layer below the second wiring layer, the plurality of lines having an opened ring shape; and a second intersection formed in a second area, the second area being another of the two areas divided by the line passing through the center axis of the first and second inductors, the second intersection connecting a third line among the plurality of lines of the second inductor with a fourth line located two lines outside the third line, the second intersection includes: a second connection line formed in a fourth wiring layer between the second wiring layer and the third wiring layer; and a second interlayer line that connects the third line with the second connection line and connects the fourth line with the second connection line, and in an innermost second intersection, an innermost line and a line immediately outside the innermost line are formed in the third wiring layer in a continuous manner. According to this transformer, it is possible to provide a sufficiently space between the first and second intersections, and thereby ensure the intra-layer withstand voltage of the layer located between the first and fourth wiring layers. Further, since each line can be connected to the next line but one, it is possible to ensure a higher electrical symmetry than that of a transformer formed by using a spiral-type inductor(s).
According to the present invention, it is possible to provide a transformer having a high withstand voltage and a high electrical symmetry.
The above and other aspects, advantages and features will be more apparent from the following description of certain embodiments taken in conjunction with the accompanying drawings, in which:
Embodiments according to the present invention are explained hereinafter with reference to the drawings. The same symbols are assigned to the same components throughout the drawings, and their duplicated explanation is omitted as appropriate.
Firstly, as a premise to understand the technical meaning of a transformer according to the present invention, an example of a usage state of a transformer is explained.
The CPU 1 controls the driving of the motor 5 according to an external control signal CON. A power supply voltage (GND1+V3) and a ground voltage GND1 are applied to the CPU 1, so that the CPU 1 is supplied with electric power. The CPU 1 outputs signals UH and UL to drive the motor 5. Note that the signals UH and UL are a pair of differential signals.
The level shift unit 2 includes amplifiers AMP1 and AMP2. The power supply voltage (GND1+V3) is also applied to the amplifiers AMP1 and AMP2 and their ground terminals are connected to the CPU 1, so that they are supplied with electric power. The amplifier AMP1 outputs a signal obtained by shifting the voltage level of the signal UH to the transformer TR1. The amplifier AMP2 outputs a signal obtained by shifting the voltage level of the signal UL to the transformer TR2.
The transformer TR1 transmits the signal UH to the gate drive unit 3 while maintaining the isolation between the level shift unit 2 and the gate drive unit 3. The transformer TR2 transmits the signal UL to the gate drive unit 3 while maintaining the isolation between the level shift unit 2 and the gate drive unit 3.
The gate drive unit 3 includes amplifiers AMP3 and AMP4. A power supply voltage (GND1+V2) and an output voltage VOUT (as a ground voltage) are applied to the amplifier AMP3, so that it is supplied with electric power. The amplifier AMP3 outputs a signal obtained by amplifying the signal UH to the drive unit 4. The power supply voltage (GND1+V2) and a ground voltage GND2 are applied to the amplifier AMP4, so that it is supplied with electric power. The amplifier AMP4 outputs a signal obtained by amplifying the signal UL to the drive unit 4.
The drive unit 4 includes relays REL1 and REL2. The relay REL1 is connected between a power supply that outputs a power supply voltage (GND1+V1) and a node from which the output voltage VOUT is output. The control terminal of the relay REL1 is connected to the output of the amplifier AMP3, and its On/Off state is thereby controlled. The relay REL2 is connected between a power supply that outputs the power supply voltage GND2 and the node from which the output voltage VOUT is output. The control terminal of the relay REL2 is connected to the output of the amplifier AMP4, and its On/Off state is thereby controlled. In this way, the drive unit 4 outputs the output voltage VOUT to the motor 5.
In the drive unit 4, the relays REL1 and REL2 need to operate in synchronization with each other. Therefore, in the motor drive system MDS, the signals UH and UL, which are differential signals, are used for the control of the relays REL1 and REL2. Accordingly, the transformers TR1 and TR2 are required to have not only a high withstand voltage but also a high electrical symmetry so that the signal quality of the differential signals does not deteriorate.
Next, a transformer 100 according to a first embodiment of the present invention is explained. The transformer 100 according to the first embodiment and transformers according to subsequent embodiments may be used in an apparatus or a system requiring a high withstand voltage and a high electrical symmetry as shown in
The transformer 100 includes inductors 101 and 102. The inductors 101 and 102 are disposed on top of one another and thereby form one transformer.
Each of the intersections 11 to 13 connects different lines with each other.
As a result, an inductor having a path “port P1→line W14→intersection 12→line W12→line W11→intersection 11→line W13→intersection 13→port P2” is formed. In other words, the line W11, which is the innermost line, is connected to a line located immediately outside the innermost line W11, i.e., the line W12 and also connected to a line located two lines outside the innermost line W11, i.e., the line W13. Further, the outermost line W14 is connected to a line located two lines inside the line W14, i.e., the line W12.
Although a case where there are four lines is explained above with reference to
The lines W15 to W18 of the inductor 102 are formed in the lowermost wiring layer L1. The connection line CW2 is formed in the wiring layer L2, which is immediately above the wiring layer L1. The interlayer line VW2 pierces through the insulating layer, and thereby connects the line W15 with the connection line CW2 and connects the line W17 with the connection line CW2.
That is, in the transformer 100, it is possible to provide a horizontal space equal to the internal diameter D of the inductor between the intersections 11 and 14. Therefore, it is possible to increase the distance between the intersections in comparison to typical transformers. Accordingly, it is possible to prevent the intra-layer dielectric breakdown, which could otherwise occur in the insulating layer located between the wiring layers L2 and L3.
Note that the above-described arrangement of the intersections is just an example. When a transformer is divided into two areas on a line passing through the center axis of the transformer, the intersections of one of the inductors may be disposed in one of the areas while the intersections of the other inductor may be disposed in the other area.
Further, the transformer 100 is composed of inductors in which each line is connected to the next line but one. Therefore, it is possible to improve the electrical symmetry even further in comparison to the case where spiral-type inductors are used. The reason for this improvement is explained below by using the inductor 101 shown in
The longer the wiring line is, the lager the main impedance such as an inductance becomes. Therefore, in
For the inductor 101 and the spiral-type inductor 701, the impedances in a path extending from the port P1 to the port P2 and in a path extending from the port P2 to the port P1 are examined hereinafter.
From these reasons, according to the configuration of this embodiment, it is possible to provide a transformer having a high withstand voltage and a high electrical symmetry. Second Embodiment
Next, a transformer 200 according to a second embodiment of the present invention is explained. The transformer 200 includes inductors 201 and 202. The inductors 201 and 202 are disposed on top of one another and thereby form one transformer.
The intersection 21 is an intersection that is formed by combining the intersections 11 and 12 of the transformer 100 according to the first embodiment into one intersection, and moving its position. The intersection 23 corresponds to the intersection 13 of the transformer 100 according to the first embodiment. Both of the intersections 21 and 23 are disposed at or near one corner of the inductor 201 having a square shape.
As a result, an inductor having a path “port P1→line W24→intersection 23→intersection 21→line W22→line W21→intersection 21→line W23→intersection 23→port P2” is formed. In other words, similarly to the first embodiment, the line W21, which is the innermost line, is connected to a line located immediately outside the innermost line W21, i.e., the line W22 and also connected to a line located two lines outside the innermost line W21, i.e., the line W23. Further, the outermost line W24 is connected to a line located two lines inside the line W24, i.e., the line W22.
Although an example in which there are four lines is explained above with reference to
That is, in the transformer 100, it is possible to provide a horizontal space 21/2 times as long as the internal diameter D of the inductor between the intersections 21 and 24. Therefore, it is possible to increase the distance between the intersections in comparison to the transformer 100. Accordingly, it is possible to more reliably prevent the intra-layer dielectric breakdown, which could otherwise occur in the insulating layer located between the wiring layers L2 and L3.
Next, a transformer 300 according to a third embodiment of the present invention is explained. Similarly to the transformer 100 according to the first embodiment, the transformer 300 includes inductors 101 and 102. The inductors 101 and 102 are disposed on top of one another and thereby form one transformer. However, the method in which the inductors 101 and 102 are disposed on top of one another of the transformer 300 is different from that of the transformer 100. The configuration of the inductors 101 and 102 is similar to that of the first embodiment, and therefore its explanation is omitted here.
Therefore, according to the configuration of this embodiment, it is possible to provide a transformer capable of not only achieving the same advantageous effects as those of the transformer 100, but also lowering the parasitic capacitance.
Next, a transformer 400 according to a fourth embodiment of the present invention is explained. The transformer 400 includes inductors 401 and 402. The inductors 401 and 402 are disposed on top of one another and thereby form one transformer.
The widths of the lines W11 to W14 are different from one another. Specifically, the more inner side the line is located, the narrower the width becomes.
In the transformer 400, it is possible to reduce the area occupied by the inductors by gradually narrowing the lines. Therefore, according to the configuration of this embodiment, it is possible to reduce the size of the transformer.
Although
Next, a transformer 500 according to a fifth embodiment of the present invention is explained. The transformer 500 includes inductors 501 and 502. The inductors 501 and 502 are disposed on top of one another and thereby form one transformer.
According to the configuration of this embodiment, it is possible to increase the inductance by connecting a plurality of inductors in series without increasing the area occupied by the inductors. As a result, it is possible to reduce the size of the transformer.
Further, since the parasitic capacitance between the first inductor section 5011 and the second inductor section 5012 can be reduced, it is possible to advantageously improve the tolerance to the common mode noise.
Note that the present invention is not limited to the above-described embodiments, and these embodiments can be modified as appropriate without departing from the spirit and scope of the present invention. For example, although the inductors 101 and 102 are used in the transformer 300 according to the third embodiment, this configuration is just an example. That is, the inductors 201 and 202, the inductors 401 and 402, or the inductor 501 can be also used.
Although the fourth embodiment is explained by using the inductor 401, which is a modified example of the inductor 101, this configuration is also just an example. As a modified example of the inductor 201, it can be constructed as an inductor in which the line width of the inductor 201 or 501 is changed. Further, an inductor that is obtained by changing the line width of the inductor 201 or 501 can be also applied to the third embodiment.
Although an example in which the first inductor section 5011 and the second inductor section 5012, each of which has a similar configuration to that of the inductor 101, is explained in the fourth embodiment, this configuration is just an example. That is, the inductor 201, 401, and an inductor obtained by changing the line width of the inductor 201 can be also applied to the fourth embodiment.
Although configuration examples in which the wiring layer L2 adjoins the wiring layer L3 with an interlayer insulating film interposed therebetween are explained in the above-described embodiments, these configurations are just an example. That is, a plurality of insulating films may be formed between the wiring layer L2 and the wiring layer L3. Alternatively, a layer(s) other than the insulating layer that is electrically isolated from the wiring layers L2 and L3 may be formed between the wiring layer L2 and the wiring layer L3.
Although the above-described embodiments are explained by using square-shaped inductors as an example, the shape of the inductor is not limited to this shape. The shape of an inductor may be any arbitrary polygon other than square, or may be a circuit or an ellipse. When an inductor has a polygon shape, the intra-layer dielectric breakdown can be advantageously prevented by disposing an intersection(s) of one of the inductors at one of two vertices having the largest distance therebetween and disposing an intersection(s) of the other inductor at the other of the two vertices. Alternatively, the intra-layer dielectric breakdown can be advantageously prevented by disposing an intersection(s) of one of the inductors at one of two sides having the largest distance therebetween and disposing an intersection(s) of the other inductor at the other of the two sides.
The first to fifth embodiments can be combined as desirable by one of ordinary skill in the art.
While the invention has been described in terms of several embodiments, those skilled in the art will recognize that the invention can be practiced with various modifications within the spirit and scope of the appended claims and the invention is not limited to the examples described above.
Further, the scope of the claims is not limited by the embodiments described above.
Furthermore, it is noted that, Applicant's intent is to encompass equivalents of all claim elements, even if amended later during prosecution.
Number | Date | Country | Kind |
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2011-257936 | Nov 2011 | JP | national |