Patent Grant
8076698
This application is the U.S. National Phase under 35 U.S.C. §371 of International Application No. PCT/JP2006/312830, filed on Jun. 27, 2006, which in turn claims the benefit of Japanese Application No. 2005-200127, filed on Jul. 8, 2005, the disclosures of which Applications are incorporated by reference herein.
The present invention relates to transistors, and in particular to transistors with nitride semiconductors applicable to switching power transistors and the like.
In recent years, field effect transistors (referred hereinafter to as FETs) made of gallium nitride (GaN)-based materials have been actively studied as high-frequency, high-power devices. Since nitride semiconductor materials such as GaN can be mixed with aluminum nitride (AlN), indium nitride (InN), and the like to form various types of mixed crystals, they can form heterojunctions like conventional compound-semiconductor materials such as gallium arsenide (GaAs). In the heterojunction composed of the nitride semiconductor, however, spontaneous polarization or piezoelectric polarization in the film constituting the junction generates high concentrations of carriers at its heterointerface even with no doping performed thereon. As a result of this, in the case where a FET is fabricated from this material, the fabricated FET is likely to exhibit depletion type (normally-on type) characteristics, and hence it is difficult for the FET to exhibit enhancement-type (normally-off type) characteristics. However, most devices currently used in the power electronics market are normally-off type devices, so that normally-off type GaN-based nitride semiconductor devices are strongly demanded.
Hereinafter, a conventional FET using a nitride semiconductor material will be described.
Referring to
In the conventional FET shown in
As shown in
This polarization generates an electric field in the undoped GaN layer 1902 and the undoped AlGaN layer 1903, and thus the energy band diagram in this state has a profile as shown in
Furthermore, the source electrode 1905 and the drain electrode 1906 are in contact with the undoped AlGaN layer 1903. If the thickness of the undoped AlGaN layer 1903 is as small as, for example, 30 nm or smaller, a channel region (a portion of the undoped GaN layer 1902 in this structure) where two-dimensional electron gas is generated is electrically connected by a tunnel current to the source electrode 1905 and the drain electrode 1906. Therefore, the source electrode 1905 and the drain electrode 1906 can both function as good ohmic electrodes. In addition, since the gate electrode of Pd has a work function as great as 5.1 eV, it can function as a good Schottky junction to the undoped AlGaN layer 1903 (see Non-Patent Document 1).
In order to exhibit normally-off characteristics using the GaN-based semiconductor material with the above-shown polarization, it is necessary to reduce carriers generated in the channel by spontaneous polarization and piezoelectric polarization inherent in the crystal. In the case of the FET using the heterojunction composed of AlGaN and GaN, decreasing the Al composition in the AlGaN layer reduces stress caused by the lattice constant difference from GaN. This reduces piezoelectric polarization, resulting in a decrease in sheet carrier concentration (see Non-Patent Document 2). To be more specific, when the Al mole fraction in the undoped AlGaN layer 1903 is decreased to 0.15 with its thickness kept to 30 nm, the sheet carrier concentration significantly decreases from 1.4×1013 cm−2 to 5×1012 cm−2. A decrease in carrier concentration in turn reduces operating current. In addition to this, decreasing the Al composition in the undoped AlGaN layer 1903 also lowers the potential barrier of the gate portion.
In order to suppress the occurrence of leakage current in the gate electrode, the forward voltage capable of being applied to the gate electrode 1907 has an upper limit. This makes it impossible to raise the gate voltage, and thus a sufficient increase in the drain current is also difficult.
To deal with such a difficulty and provide a normally-off type transistor capable of applying a high forward voltage, proposal is made of the structure in which a gate portion is formed of a p-type region to enhance the potential barrier. This is the structure of a junction field effect transistor (abbreviated hereinafter as a JFET). The JFET is described in Non-Patent Document 3 and Patent Document 1.
[Non-Patent Document 1] M. Hikita et al., Technical Digest of 2004 International Electron Devices Meeting (2004) pp. 803-806
[Non-Patent Document 2] O. Ambacher et al., J. Appl. Phys. Vol. 85 (1999) pp. 3222-3233
[Non-Patent Document 3] L. Zhang et al., IEEE Transactions on Electron Devices, vol. 47, no. 3, pp. 507-511, 2000
[Patent Document 1] Japanese Unexamined Patent Publication No. 2004-273486
However, in the case where the JFET described above is fabricated to exhibit normally-off characteristics, even though a forward bias is applied to the gate electrode, it is difficult to increase the concentration of electrons generated in the channel to almost the same amount as that of the normally-on type JFET. Furthermore, the voltage of the forward bias capable of being applied to the gate electrode is up to the voltage at which a gate leakage current starts flowing, specifically, up to about 3 V in consideration of the band gap. This makes it difficult for the conventional technique to provide a normally-off type JFET capable of offering a sufficient drain current.
In view of the foregoing problems, an object of the present invention is to provide a semiconductor device which can exhibit normally-off characteristics and concurrently offer an increased drain current, and to provide its operation method.
To attain the above object, a transistor and its operation method according to the present invention are constructed as follows.
A transistor according to the present invention includes: a first semiconductor layer containing a channel region; a second semiconductor layer provided on or above the channel region and having a larger band gap than the channel region; a control region provided inside, on, or above the second semiconductor layer and having a p-type conductivity; a gate electrode provided in contact with a portion of the control region; and a source electrode and a drain electrode provided beside both sides of the control region, respectively, and the gate electrode is forward biased with respect to the source electrode to inject holes into the channel region, thereby controlling a current flowing between the source electrode and the drain electrode.
With this structure, the injected holes can induce electrons in the channel region to drastically increase the amount of current flowing in the channel region. In the transistor according to the present invention, as the constituent materials for the first semiconductor layer, the second semiconductor layer, and the control region, use is made of various materials such as Si- or arsenic-based compound semiconductors or nitride semiconductors. Among them, even in the case of using a nitride semiconductor there as, in the state in which no voltage is applied to the control region, two-dimensional electron gas is compensated by holes injected from the second semiconductor layer or the control region into the first semiconductor layer. Thus, normally-off characteristics can be attained. In particular, if the constituent material for the first semiconductor layer containing the channel region is a nitride semiconductor, the mobility of holes in the channel region is extremely lower than the mobility of electrons therein. As a result, the holes hardly contribute to a current flowing in the channel region, so that the amount of holes from the second semiconductor layer or the control region can be controlled to allow a larger current to flow in the channel region and the like than the conventional transistor.
An inner portion of the first semiconductor layer located below the channel region is provided with a semiconductor layer having a larger band gap than the channel region. Thereby, the potential barrier is generated also between the channel region and the provided semiconductor layer, so that holes injected into the channel region are accumulated in the channel region without dissipation. This enables further enhancement of the electron concentration in the channel region. Moreover, if the first semiconductor layer and the second semiconductor layer are both made of nitride semiconductors, the provided semiconductor layer can also be made of a nitride semiconductor to reduce the difference in the amount of spontaneous polarization between the layers located on the top and bottom of the channel region. Therefore, normally-off operations can be implemented easily.
Two or more regions having the p-type conductivity and different impurity concentrations are provided inside the control region, and the impurity concentrations are set to have an upwardly increasing gradient. This sufficiently lowers the concentration of the p-type impurities contained in the layer in contact with the first semiconductor layer, so that passage of a current flowing through traps can be suppressed between the gate electrode and the source electrode.
A method for operating a transistor according to the present invention is a method for operating a transistor which includes: a first semiconductor layer containing a channel region; a second semiconductor layer provided on or above the channel region and having a larger band gap than the channel region; a control region provided inside, on, or above the second semiconductor layer and having a p-type conductivity; a gate electrode provided in contact with a portion of the control region; and a source electrode and a drain electrode provided beside both sides of the control region, respectively, and the method includes the step of injecting holes from the control region or the second semiconductor layer into the channel region, thereby controlling a current flowing between the source and drain electrodes through the channel region.
With this operation method, the control region can be forward biased with respect to the source electrode (a positive voltage is applied to the control region side) to provide a large current.
As described above, with the transistor and its operation method according to the present invention, the control region containing p-type impurities is provided on or above the channel region, and the control region can be forward biased with respect to the source electrode to selectively inject only holes into the channel region. As a result, the injected holes promote generation of electrons in the channel region, which enables a drastic increase in the channel current. Accordingly, a normally-off type transistor with a large operating current can be provided.
101, 701 sapphire substrate
102, 402, 702 AlN buffer layer
103, 404, 703 undoped GaN layer
104, 405, 704 undoped AlGaN layer
105, 406 p-type control layer
106, 407, 707 p-type contact layer
107, 408, 708 passivation film
108, 409, 709 source electrode
109, 410, 710 drain electrode
110, 411, 711 gate electrode
401 n-type Si substrate
403 underlying undoped AlGaN layer
705 lightly doped p-type control layer
706 heavily doped p-type control layer
Embodiments of the present invention will be described below with reference to the accompanying drawings.
Referring to
In the nitride semiconductor device according to the first embodiment, the undoped AlGaN layer 104 and the p-type control layer 105 are both made of Al0.2Ga0.8N. The undoped AlGaN layer 104 has a larger band gap than the undoped GaN layer 103, so that hetero barrier is produced at the interface between the undoped GaN layer 103 and the undoped AlGaN layer 104. At the heterointerface between the undoped GaN layer 103 and the undoped AlGaN layer 104, two-dimensional electron gas is generated during device operation.
The AlN buffer layer 102 has a thickness of, for example, 100 nm, the undoped GaN layer 103 has a thickness of, for example, 2 μm, and the undoped AlGaN layer 104 has a thickness of, for example, 25 nm. In addition, the p-type control layer 105 has a thickness of, for example, 100 nm, and the p-type contact layer 106 has a thickness of, for example, 5 nm.
The p-type control layer 105 is doped with magnesium (Mg) with an impurity concentration of about 1×1019 cm−3. The p-type contact layer 106 is injected with Mg with an impurity concentration of about 1×1020 cm−3.
The p-type control layer 105 and the p-type contact layer 106 are etched in the shape of stripes each having a width of 1.5 μm when viewed from the top of the substrate, and the gate electrode 110 provided on the p-type contact layer 106 has a width of 1 μm. In the p-type control layer 105 and the p-type contact layer 106, portions other than a control region (a gate region) are removed by etching. In the cross section of the device in the gate length direction shown in
In the nitride semiconductor device according to the first embodiment, the source electrode 108 and the drain electrode 109 are both in contact with the undoped AlGaN layer 104. However, since the thickness of the undoped AlGaN layer 104 is sufficiently thin, a tunnel current flows through the undoped AlGaN layer 104 during device operation. Thus, the source electrode 108 and the drain electrode 109 can function as ohmic electrodes electrically connected to the heterointerface where two-dimensional electron gas is generated during operation. In addition to this construction, by diffusing Si in regions of the undoped AlGaN layer 104 located below the source electrode 108 and the drain electrode 109, better ohmic junctions can also be made between the electrodes and the interface. In order to pass the tunnel current, in particular preferably, the thickness of the undoped AlGaN layer 104 is 30 nm or smaller.
Although not shown in
The nitride semiconductor device according to the first embodiment operates as a transistor.
As shown in
The more characteristic point is that as shown in
As described above, the nitride semiconductor device according to the first embodiment has normally-off characteristics. Therefore, in the case where it is used as a power device, current flow in the state in which power supply is stopped can be prevented to avoid troubles such as breaks of peripheral circuits. Moreover, since a higher voltage can be applied to the gate electrode 110 than the conventional nitride semiconductor device, a high drain current can be provided even by the normally-off type device.
The above-described nitride semiconductor device of the first embodiment can be fabricated using the following method.
First, on the (0001) plane of the sapphire substrate 101 (see
Next, by dry etching such as ICP etching, portions of the p-type contact layer 106 and the p-type control layer 105 other than the gate region are selectively removed.
Subsequently, by a CVD method with SiH4, NH3, and N2, a passivation film 107 is formed over the substrate.
By ICP dry etching or the like, portions of the passivation film 107 are formed with openings, and the openings are formed with the source electrode 108 and the drain electrode 109, respectively, which are made of a Ti layer and an Al layer. Then, a thermal treatment is performed at 650° C. in a N2 atmosphere.
Next, by ICP dry etching or the like, a portion of the passivation film 107 located on the p-type contact layer 106 is removed, and then the resulting opening of the passivation film 107 is formed with the gate electrode 110 made of Ni. In the manner described above, the nitride semiconductor device according to the first embodiment can be fabricated.
The foregoing description has been made of the example in which a sapphire substrate using the (0001) plane as a principal plane is employed as a substrate. However, any substrate such as a SiC substrate, a GaN substrate, or a Si substrate may be employed. Alternatively, a substrate with any plane orientation may be employed as long as a semiconductor layer with a good crystallinity can be grown thereon.
The p-type control layer 105 and the undoped AlGaN layer 104 do not have to have the same Al composition, and, for example, the p-type control layer 105 may be made of p-type GaN. However, if the p-type control layer 105 is formed to have a larger band gap than the undoped GaN layer 103 where a channel is produced, the amount of holes injected into the channel can be made greater than the amount of electrons injected from the channel into the p-type control layer 105. This enables an increase in the carrier concentration in the channel.
The device structure of the first embodiment can be constructed even using a compound semiconductor such as GaAs other than a nitride semiconductor. For example, GaAs may be used instead of GaN, and AlGaAs may be used instead of AlGaN. Alternatively, the same structure as that of the first embodiment can also be constructed using, instead of the GaN/AlGaN heterojunction, a Si/SiGe heterojunction.
In the nitride semiconductor device of the first embodiment, a region of the undoped AlGaN layer 104 located immediately below the gate electrode 110 may contain p-type impurities diffused from the p-type control layer 105.
Referring to
In the nitride semiconductor device according to the second embodiment, the underlying undoped AlGaN layer 403, the undoped AlGaN layer 405, and the p-type control layer 406 are both made of Al0.2Ga0.8N, but these layers may have different Al compositions. However, the band gaps of the underlying undoped AlGaN layer 403 and the undoped AlGaN layer 405 are larger than the band gap of the undoped GaN layer 404, so that the device has a so-called double hetero structure.
The AlN buffer layer 402 has a thickness of, for example, 40 nm, the underlying undoped AlGaN layer 403 has a thickness of, for example, 1 μm, the undoped GaN layer 404 has a thickness of, for example, 3 nm, and the undoped AlGaN layer 405 has a thickness of, for example, 25 nm. In addition, the p-type control layer 406 has a thickness of, for example, 100 nm, and the p-type contact layer 407 has a thickness of, for example, 5 nm. The concentrations of p-type impurities (Mg) contained in the p-type control layer 406 and the p-type contact layer 407 are the same as those of the nitride semiconductor device of the first embodiment.
In the nitride semiconductor device according to the second embodiment, in order to reduce the resistance of an interconnect connected to the electrode, the source electrode 409 is connected to the n-type Si substrate 401 through a via penetrating the undoped AlGaN layer 405, the undoped GaN layer 404, and the underlying undoped AlGaN layer 403.
From the result shown in
For the nitride semiconductor device according to the second embodiment, the undoped GaN layer 404 acting as a channel is vertically sandwiched by the AlGaN layers with an Al mole fraction of 20%. With this structure, within the undoped GaN layer 404 with no bias applied to the p-type control layer 406, the effect of spontaneous polarization is compensated to produce the state in which no carrier is present. Thus, the nitride semiconductor device according to the second embodiment has a higher threshold voltage than the nitride semiconductor device according to the first embodiment.
As shown in
In the nitride semiconductor device according to the second embodiment, the underlying undoped AlGaN layer 403 and the undoped AlGaN layer 405 provided on the top and bottom of the undoped GaN layer 404 are set to have the same Al mole fraction. However, even in the case where the underlying undoped AlGaN layer 403 is set to have a lower Al mole fraction than the undoped AlGaN layer 405, provision of the p-type control layer 406 can raise the potential of the channel portion to attain the normally-off characteristics.
As described above, with the nitride semiconductor device according to the second embodiment, a normally-off type device can be provided in which only the holes are injected as mentioned above to flow the drain current and confinement of holes within the channel is promoted to flow a larger operating current.
Referring to
The nitride semiconductor device according to the third embodiment is characterized in that the p-type control layer is divided into the lightly doped p-type control layer 705 and the heavily doped p-type control layer 706 and that the p-type control layer in contact with the undoped AlGaN layer has a lower impurity concentration than those of the first and second nitride semiconductor devices. The other structure thereof is the same as the structure of the nitride semiconductor device of the first embodiment.
Both of the lightly doped p-type control layer 705 and the heavily doped p-type control layer 706 have a thickness of 50 nm, and are made of Al0.2Ga0.8N.
The lightly doped p-type control layer 705 is doped with Mg with an impurity concentration of about 5×1018 cm−3, and the heavily doped p-type control layer 706 is doped with Mg with an impurity concentration of about 1×1019 cm−3. The p-type contact layer 707 is doped with Mg with an impurity concentration of about 1×1020 cm−3.
From the result shown in
As described above, with the nitride semiconductor device according to the third embodiment, an increased operating current and a decreased leakage current can be provided even by the normally-off type device.
As is apparent from the above, the transistor according to the present invention has structural similarity to the JFET, and in addition holes can be injected one-directionally from the wide band-gap region through the heterojunction into the channel. Thus, the drain current can be increased significantly. In particular, since the nitride semiconductor has an extremely lower hole mobility than the electron mobility, the injected holes effectively serve only to increase the electron concentration in the channel. This eliminates device-design tradeoffs in which provision of normally-off characteristics inevitably causes a decrease in drain current.
The transistor according to the present invention can be utilized as, for example, a power transistor with a high breakdown voltage for use in various types of switching equipment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-200127 | Jul 2005 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2006/312830 | 6/27/2006 | WO | 00 | 1/8/2008 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2007/007548 | 1/18/2007 | WO | A |
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| Number | Date | Country | |
|---|---|---|---|
| 20090121775 A1 | May 2009 | US |
