The invention relates to a transistor, to a memory cell of a DRAM (dynamic random access) memory as well as a method of manufacturing such a transistor.
Memory cells of a dynamic random access memory (DRAM) comprise a storage capacitor for storing an electric charge which represents an information to be stored, and an access transistor for addressing the storage capacitor. The access transistor comprises a first and a second source/drain regions, a conductive channel connecting the first and second source/drain regions as well as a gate electrode controlling an electrical current flowing between the first and second source/drain regions. The transistor usually is formed in a semiconductor substrate, in particular, a silicon substrate. The information stored in the storage capacitor is read out or written in by addressing the access transistor.
There is a lower boundary of the channel length of the access transistor, below which the isolation properties of the access transistor in a non-addressed state are not sufficient. The lower boundary of the effective channel length Leff limits the scalability of planar transistor cells having an access transistor which is horizontally formed with respect to the substrate surface of the semiconductor substrate. Vertical transistor cells offer a possibility of enhancing the channel length while maintaining the surface area necessary for forming the memory cell. In such a vertical transistor cell the source/drain regions of the access transistor as well as the channel region are aligned in a direction perpendicular to the substrate surface.
A concept, in which the effective channel length Leff is enhanced, refers to a recessed channel transistor, as is for example known from the U.S. Pat. No. 5,945,707. In such a transistor, the first and second source/drain regions are arranged in a horizontal plane parallel to the substrate surface. The gate electrode is arranged in a recessed groove, which is disposed between the two source/drain regions of the transistor in the semiconductor substrate. Accordingly, the effective channel length equals to the sum of the distance between the two source/drain regions and the two fold of the depth of the recess groove. The effective channel width Weff corresponds to the minimal structural size F. Further recessed channel transistors are, for example, known from U.S. patent applications Ser. Nos. 2005/0087832 and 2005/0077568.
Another known transistor concept refers to the FinFET. The active area of a FinFET usual has a shape of a fin or a ridge which is formed in a semiconductor substrate between the two source/drain regions. A gate electrode encloses the fin at two or three sides thereof. “A Novel Multi-Channel Field Effect Transistor (MCFET) on Bulk Si for High Performance sub-80 nm Application” by Sung Min Kim et al. IEDM Tech. Dig., pp. 639 to 642, 2004, discloses a double FINFET in which the top side of each of the channels is disposed at the same height as the semiconductor substrate surface. In addition, the gate electrode encloses each of the channels at two sides thereof. A similar transistor is described in “Fully Working High Performance Multi-Channel Field Effect Transistor (McFET) SRAM Cell on Bulk Si substrate Using TiN Single Metal Gate” by Sung Min Kim et al. VLSI Tech. Dig., pp. 196 to 197, 2004.
The present invention provides a transistor, a memory cell, and method of manufacturing a transistor. In one embodiment the transistor, is at least partially formed in an active area defined in a semiconductor substrate. The active area is delimited at two sides thereof by isolation trenches filled with an insulating material. The transistor including a first and a second source/drain regions, a channel connecting the first and second source/drain regions, a gate electrode for controlling an electrical current flowing between the first and second source/drain regions, the gate electrode being insulated from the channel by a gate dielectric. The channel includes two fin-like channel portions extending between the first and second source/drain regions, the gate electrode delimiting each of the fin-like channel portions at one side thereof, each of the fin-like channel portions being delimited at the other side thereof by one of the isolation trenches, wherein the width of each of the fin-like channel portions is 5 to 20 nm at the bottom portion thereof, and the height of each of the fin-like channel portions is 30 to 50 nm.
The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the present invention and together with the description serve to explain the principles of the invention. Other embodiments of the present invention and many of the intended advantages of the present invention will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
In the following Detailed Description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
In one embodiment of the present invention, a transistor is at least partially formed in an active area defined in a semiconductor substrate, the active area being delimited at two sides thereof by isolation trenches filled with an insulating material. In particular, the transistor includes a first and a second source/drain regions, a channel connecting the first and second source/drain regions, a gate electrode for controlling an electrical current flowing between the first and second source/drain regions, the gate electrode being insulated from the channel by a gate dielectric, wherein the channel includes two fin-like channel portions extending between the first and second source/drain regions, the gate electrode delimiting each of the fin-like channel portions at one side thereof, each of the fin-like channel portions being delimited at the other side thereof by one of the isolation trenches, wherein the width of each of the fin-like channel portions is 5 to 20 nm at the bottom portion thereof, and the height of each of the fin-like channel portions is 30 to 50 nm.
The invention further provides a transistor, which is at least partially formed in a semiconductor substrate having a surface, the transistor including a first and a second source/drain regions, a channel connecting the first and second source/drain regions, a gate electrode for controlling an electrical current flowing between the first and second source/drain regions, the gate electrode being insulated from the channel by a gate dielectric, wherein the gate electrode is disposed in a gate groove extending in the substrate surface so that the channel comprises two fin-like channel portions extending between the first and second source/drain regions in a cross-sectional view taken perpendicularly to a line connecting the first and the second source/drain regions, the gate electrode delimiting each of the fin-like channel portions at one side thereof.
According to a further embodiment of the present invention a memory cell is at least partially formed in a semiconductor substrate, the memory cell including an access transistor and a storage capacitor, the access transistor being at least partially formed in an active area defined in the semiconductor substrate, the active area being delimited at two sides thereof by isolation trenches filled with an insulating material, the access transistor including a first and a second source/drain regions, a channel connecting the first and second source/drain regions, a gate electrode for controlling an electrical current flowing between the first and second source/drain regions, the gate electrode being insulated from the channel by a gate dielectric, wherein the channel includes two fin-like channel portions extending between the first and second source/drain regions, the gate electrode delimiting each of the fin-like channel portions at one side thereof, each of the fin-like channel portions being delimited at the other side thereof by one of the isolation trenches, wherein the width of each of the fin-like channel portions is 5 to 20 nm at the bottom portion thereof, and the height of each of the fin-like channel portions is 30 to 50 nm, the storage capacitor comprising a storage electrode, a counter electrode, and a capacitor dielectric insulating the storage electrode and the counter electrode, the storage electrode being connected with the first source/drain region of the access transistor.
According to still a further embodiment of the present invention, a method of manufacturing a transistor includes providing a substrate having a surface, providing isolation trenches in the substrate surface, filling the isolation trenches with an insulating material, thereby defining an active area, the active area being delimited at two sides thereof by isolation trenches, providing a first and a second source/drain regions, providing a channel connecting the first and second source/drain regions, providing a gate electrode for controlling an electrical current flowing between the first and second source/drain regions, providing a gate dielectric for insulating the gate electrode from the channel, wherein providing a gate electrode is performed in such a manner that the channel comprises two fin-like channel portions extending between the first and second source/drain regions, the gate electrode delimiting each of the fin-like channel portions at one side thereof, each of the fin-like channel portions being delimited at the other side thereof by one of the isolation trenches and wherein providing a gate electrode is performed in such a manner that the width of each of the fin-like channel portions is 5 to 20 nm at the bottom portion thereof, and the height of each of the fin-like channel portions is 30 to 50 nm.
The storage electrode 31 is connected with a corresponding one of the first source/drain regions 122 of the access transistors 16. The second source/drain region 123 of the access transistor 16 is connected with a corresponding bit line 52. The conductivity of the channel formed between the first and second source/drain regions 122, 123 is controlled by the gate electrode 171 which is addressed by a corresponding word line 51. In particular, by activating a certain word line, a corresponding voltage is applied to each of the gate electrodes connected with this word line 51. As a consequence, the channel 14 becomes conductive and the charge stored in the storage capacitor is read out via the first and second source/drain regions 122, 123 and the corresponding bit line contact to the corresponding bit line 52.
As is clearly to be understood, the specific layout of the memory cell array is arbitrary. In particular the memory cells 100 can be arranged, for example, in a checkerboard pattern or in any other suitable pattern. The memory device of
Stated more concretely, the transistor of the present invention can be applied in arbitrary applications. In particular, it can form part of a memory cell as has been described above; in addition, the transistor can as well be disposed in the peripheral portion of a memory device, or it can be used in arbitrary applications.
The transistor 16 includes a first and second source/drain regions 122, 123 and a channel 14 connecting the first and second source/drain regions 122, 123. The conductivity of the channel is controlled by the gate electrode 171. The first and second source/drain regions 122, 123 are disposed in the surface region of a semiconductor substrate 1, in particular, a silicon substrate. The gate electrode 171 is formed in a gate groove 170. In particular, the gate groove 170 is etched into the semiconductor substrate. In addition, the gate groove 170 extends to a depth below the lower boundary of the first and second source/drain regions 122, 123. As can be seen from
In addition,
As can be seen from
Accordingly, the transistor of the present invention includes a gate electrode which is disposed in a gate groove that is formed in the substrate surface. The gate groove is formed in such a manner that it splits up the channel into two fin-like portions 11a, 11b in a cross-section perpendicular to a line connecting the first and the second source/drain regions 122, 123.
The transistor shown in
FIGS. 3 to 10 illustrate one process of manufacturing a transistor according to an embodiment of the present invention. Starting point of the method of the present invention is an array of completed storage capacitors.
A cross-sectional of the array shown in
The formation of the trench capacitor 3 is generally known and the description thereof is omitted for the sake of convenience. In particular, the trench capacitor can include a buried strap so as to accomplish an electrical contact between the inner capacitor electrode 31 and the first source/drain portion of the transistor to be formed. The dopants of the poly-silicon filling 311 diffuse into the substrate portion so as to form the buried strap of the diffusion portion 311. After providing the trench capacitors, isolation trenches 2 for laterally confining the active areas 12 are etched and filled with an insulating material as is common. For example, the isolation trenches 2 can be filled with a first silicon dioxide layer, a silicon nitride liner and a silicon dioxide filling. The isolation trenches 2 can be formed so as to have side walls extending perpendicularly with respect to the substrate surface. Nevertheless, it is as well possible that the isolation trenches 2 have inclined side walls. After defining and filling the isolation trenches, optionally, a doped portion 124 can be provided. In particular, the doped portion 124 is provided by performing an ion implantation process. After defining the gate groove 170 as will be described hereinafter, first and second source/drain regions 122, 123 will be formed of this doped region 124.
After defining the isolation trenches 2, a hard mask layer stack for defining the gate groove 170 is deposited. In particular, first, a carbon hard mask layer 41 having a thickness of approximately 200 nm, followed by an SiON (silicon oxynitride) layer 42 having a thickness of approximately 60 nm is deposited. For example, the carbon hard mask layer can be formed of a carbon film, which may be deposited by physical vapour deposition or chemical vapour deposition. In particular, the carbon film can be made of amorphous carbon, which may optionally comprise hydrogen.
The resulting structure is shown in
In the next process, openings 43 are photolithographically defined in the hard mask layer stack. In particular, a photo resist layer (not shown) is deposited on the surface of the SiON layer 42 and openings are photolithographically defined in the photo resist layer. For example, openings having the shape of stripes can be defined or, alternatively, the openings can be defined using a mask having a dot pattern or a pattern of segments of stripes, so that only a portion of the photo resist layer which directly lies over an active area is opened. Thereafter, taking the patterned photo resist layer as an etching mask, the openings 43 are etched in the SiON hard mask layer 42 as well as in the carbon hard mask layer 41. For example, the SiON hard mask layer 42 can be etched using a CHF3/CF4/Ar gas mixture. In addition, the carbon hard mask layer 41 can be etched using a HBr/O2/N2 gas mixture. Thereafter, the photo resist layer (not shown) is removed.
Since the isolation trenches laterally confine the active areas and, in addition, the openings 43 formed in the hard mask layer stack are taken as an etching mask, the dual-fin structure is formed in a self-aligned manner with respect to the active areas 12.
The resulting structure is illustrated in
In the next process, a gate dielectric 172 is provided, for example by performing an oxidation process. Thereafter, the material for forming the gate electrode and, optionally, the word lines is deposited by generally known methods. For example poly-silicon material or any other suitable layer stack comprising, for example, poly-silicon, TiN, WN, can be deposited in order to form the gate electrode. Thereafter, the Si3N4 cap layer 53 is deposited.
The resulting structure is illustrated in
The resulting structure is illustrated in
In the etching step which has been described with reference to
As is illustrated in
As has become apparent from the foregoing, by choosing the process parameters, in particular, by combining, for example, an etching process so as to produce vertical side walls with an etching process for producing inclined side walls, any desired profile of the gate groove 170 can be adjusted whereby any desired shape of the fin-like portions 11a, 11b can be set.
Accordingly, the method of forming a transistor according to the present invention preferably comprises a process of selecting the process conditions so as to obtain in a desired shape of the fin-like channel portions 11a, 11b. In particular, the method of forming a transistor can comprise a process of selecting the etching conditions so as to set a predetermined angle α of the sidewall 112 of the fin-like portion 11a, 11b—the sidewall 112 being adjacent to the gate electrode 171—with respect to a normal 13 to the semiconductor substrate surface.
As is clearly to be understood, the fin-like portions 11a, 11b can have tapered side walls on either sides thereof. In particular, the boundary between the fin-like portion and the gate electrode can be inclined and, at the same time, the boundary between the fin-like portion and the isolation trench can be inclined. As becomes also apparent, the boundary between the fin-like portion and the isolation trench or the gate electrode 171 need not be a straight line but can have any arbitrary shape.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.