1. Field of the Invention
The present invention relates to a transporting apparatus for transporting a load (i.e. a transported object or an object) which is a container such as a FOUP (Front Opening Unified Pod) for accommodating or housing various substrates for manufacturing semiconductor devices and the like. Here, the “load” (i.e. the “transported object” or “object”) in the present invention means a product, an intermediate product, a part, an article, a work, a partly-finished good, a good or the like (e.g. a semiconductor or LCD device), or means a box or container for containing such a product or the like (e.g, a container containing the semiconductor or LCD device), which has been transported or is to be transported by the transporting carriage. The load may be a carrier for containing an object to be carried such as a FOUP.
2. Description of the Related Art
As this kind of container, for example, a FOUP which can accommodate a plurality of semiconductor wafers with an aperture of 300 mm is disclosed (refer to Japanese Patent Application Publication Laying Open No. 2007-123673). Specifically, this type of FOUP is used mainly to transport the semiconductor wafers in a plurality of processes along a route or in each process. In order to facilitate the transportation by manpower in the FOUP, for example, a grip (referred to as e.g. a “side flange”) as shown by a referential numeral 3d in FIG. 2 in Japanese Patent Application Publication Laying Open No. 2007-123673 is generally provided on each of the both sides.
According to the container in Japanese Patent Application Publication Laying Open No. 2007-123673, the aperture of the semiconductor wafers to be accommodated is 300 mm; however, the aperture has been recently increased to be more than 300 mm. Along with that, wafer cases are increased in size and in weight, and for example, semiconductor wafers with an aperture 450 mm have been promoted.
This is not generally known, but according to experiments or research results of the present inventors, in case of this aperture size, the size of the wafer case is desirably minimized due to the reservation of a storage space or the like. Thus, not providing the grip is standardized. However, even if the transportation is automated in accordance with a transportation schedule by e.g. a transporting system, the transporting system is immediately stopped due to troubles such as a failure in a traveling device, a collision with an obstacle, and a derailment of a transporting vehicle. In this case, if the grip or the like for carrying the wafer case is not provided in order to move the transporting vehicle from the route or in order to return the moved transporting vehicle to the route, the wafer case possibly falls down by mistake and the semiconductor wafer is possibly damaged, particularly when the wafer case increased in weight is held with bare hands, which is technically problematic.
It is therefore an object of the present invention to provide a transporting apparatus that allows a load which is a container such as a wafer case to be removed from a route and transported, relatively easily, with the load miniaturized.
The above object of the present invention can be achieved by a transporting apparatus provided with: a main body part which defines an inner space and an opening in which the inner space is open to an external space and which can accommodate a load from the external space to the inner space through the opening; a holding device which is disposed at a position facing or in contact with the inner space of the main body part and which can hold the accommodated load within the inner space; and one or a plurality of grips which are disposed at positions facing or in contact with the external space of the main body part and which can be grabbed from the external space side.
According to the transporting apparatus of the present invention, the transporting apparatus is an apparatus for accommodating the load, such as a FOUP, and for transporting the accommodated load by manpower. Here, the “load” is transported along a route laid in a factory or the like, by a transporting vehicle such as a vehicle and OHT (Overhead Hoist Transport). On the route, for example, a port is installed for entering and leaving between a stocker and a manufacturing apparatus or the like. For example, during the transportation by the transporting vehicle, the load is stuck on the route due to the failure of the port or the like.
In this case, for example, the one or plurality of grips are grabbed by manpower, such as a manger of the transporting system, and the main body part is displaced to an upper side or a lateral side of the load which exists in the external space and is also displaced toward the load so as to cover the load, thereby accommodating the load in the inner space through the opening. Here, the “main body part” means a case having a surface, or a frame not having a surface or the like. The “inner space” defined by the main body part is a space which can entirely enclose the load and means an inner space of the main body part. On the other hand, the “external space” opposed to the inner space means, for example, an external space of the main body part. The “opening” is an opening in which the inner space is open to the external space and which separates the inner space and the external space, and it has a size which allows the load to be passed between the inner space and the external space. Then, when the load is accommodated in the inner space, for example, the holding device is driven to hold the load and the load is held in the inner space. Here, the “holding device” means a holding mechanism such as a hoist mechanism. The holding device is disposed on the ceiling wall or inner wall opposed to the inner space of the main body part. With the load held in the inner space, the one or plurality of grips are grabbed again by manpower, and the main body part and the load accommodated in the main body part are arbitrarily carried. By this, the load stuck on the route is displaced off the route.
After that, the main body part which accommodates the load is displaced by manpower onto a predetermined shelf placed in a factory or the like. Then, the holding device is driven to release the load, and the load and the main body part are separated.
As described above, the load is displaced to a place where a manager or the like can arbitrarily come and go, by using the transporting apparatus equipped with the grips, without directly installing the grips to the load. Therefore, it is possible to transport the load off the route, with the load miniaturized.
In one aspect of the transporting apparatus of the present invention, the opening is open to at least a lower side, and the main body part is adapted to accommodate the load through the opening from the lower side.
According to this aspect, the opening is open to the lower side of the inner space. For example, if the load is stuck on the route, the main body part is displaced to the upper side of the load which exists in the external space and is also displaced to the lower side toward the load so as to cover the load, by manpower. By this, the load is accommodated in the inner space from the lower side of the inner space through the opening.
In this aspect, the holding device may be provided with: a supporting part which is displaced between a support position for supporting the load and a release position for releasing the load; an operating part which is operated when the supporting part is displaced; and a joint part which is disposed between the operating part and the supporting part and which joints the operating part and the supporting part such that the supporting part is displaced in accordance with an operation of the operating part.
By virtue of such construction, when the load is held by the holding device, the operating part is operated by manpower, with the main body part covering the load. Then, the supporting part is displaced to the support position through the joint part. On the other hand, when the load is released by the holding device, the operating part is operated by manpower. Then, the supporting part is displaced to the release position through the joint part. Here, the “joint part” includes, for example, a series of plurality of gears and means a mechanism for transmitting the power of the driven operating part to the supporting part. Specifically, for example, of the series of plurality of gears, the teeth of the gear on one end may be engaged with the drive shaft of the operating part, and the teeth of the gear on the other end may be engaged with the drive shaft of the supporting part. By constructing the holding device in this manner, it is possible to easily fix or separate the load and the main body part even by manpower. Incidentally, for example, the supporting part may be disposed on the ceiling wall or side wall within the main body part to be held within the main body part (in other words, the inner space). Moreover, for example, the operating part may be disposed on the upper surface or side surface of the main body part to operate from the external side of the main body part by manpower (in other words, the external space side).
In this aspect, the supporting part may support a convex engaging part installed on an upper surface of the load and a concave engaging part disposed in an upper portion of the load.
By virtue of such construction, when the load is held by the holding device, the convex engaging part of the load or the concave engaging part (specifically, for example, a brim portion) is directly supported by the supporting part. Here, the “convex engaging part” means, for example, an outer flange of the FOUP. Specifically, for example, the convex engaging part is a T-shaped projection installed on the upper surface of the FOUP main body which accommodates a semiconductor wafer, and the both ends may be supported by the supporting part from the lower surface side. The “concave engaging part” means, for example, an inner flange of the FOUP. Specifically, for example, the concave engaging part is an inversed T-shaped opening formed in the upper portion of the FOUP main body, and it may be supported by the supporting part being located on the both ends. It is possible to apply the supporting part to the engaging parts in various shapes. In particular, the transporting apparatus including the supporting part applied to the concave engaging part can be miniaturized by the amount of lowering the support position for supporting the concave engaging part, in comparison with the case of the convex engaging part.
In another aspect of the transporting apparatus of the present invention, the opening is open to at least a lateral side, and the main body part is adapted to accommodate the load through the opening from the lateral side.
According to this aspect, the opening is open to the lateral side of the inner space. For example, if the load is stuck on the route, the main body part is displaced to the lateral side of the load which exists in the external space and is also displaced in the horizontal direction toward the load so as to cover the load, by manpower. At this time, if the load is guided by the holding device and is accommodated in the inner space from the lateral side of the inner space through the opening, the load is held in the inner space. Here, the “holding device” means, for example, a suspension mechanism which can suspend the load. Specifically, for example, a suspension part (in other words, the supporting part) of the suspension mechanism may be disposed on the ceiling wall or side wall within the main body part or may be unified with the upper surface of the main body part, so as to be engaged with the engaging part, such as an outer flange or an inner flange, of the load. With the load held in the inner space, the one or plurality of grips are continuously grabbed by manpower, and the main body part and the load accommodated in the main body part are arbitrarily carried. By this, the load stuck on the route is displaced off the route.
As described above, as in the case where the opening is open to the lower side of the inner space, the load is displaced to a place where a manager or the like can arbitrarily come and go, by using the transporting apparatus equipped with the grips, without directly installing the grips to the load. Therefore, as in the case where the opening is open to the lateral side of the inner space, it is possible to transport the load off the route, with the load miniaturized.
In this aspect, the holding device may have a supporting part which supports a convex engaging part installed on an upper surface of the load and a concave engaging part disposed in an upper portion of the load.
By virtue of such construction, when the load is held by the holding device, the convex engaging part of the load or the concave engaging port (specifically, for example, a brim portion) is directly supported by the supporting part. Here, the “supporting part” means a pair of planar members which are fixed on the ceiling wall within the main body part and in which their tip portions are bended inward or outward. Specifically, for example, the aforementioned outer flange or inner flange may be supported by the bended tip portions. The supporting part can be applied to the engaging parts in various shapes. In particular, the holding device such as a suspension mechanism applied when the opening is open to the lateral side of the inner space is conveniently designed because a time for the operation by manpower is saved, and the holding device can be formed at lower cost than a holding device provided with a complicated mechanism, such as the operating part and the joint part described above.
In this aspect, the one or plurality of grips may be installed in each of a plurality of side surfaces corresponding to other plurality of lateral sides which are different from the lateral side in the main body part.
According to this aspect, the one or plurality of grips are installed on two side surfaces each of which is adjacent to the opening if the main body part has a plurality of surfaces. In this case, for example, the one or plurality of grips on the two side surfaces may be grabbed by two managers, and the main body part (in other words, the load within the main body part) may be carried. Moreover, for example, if the one or plurality of grips are installed on one side surface opposed to the opening in addition to the aforementioned two side surfaces, the one or plurality of grips on the three side surfaces may be grabbed by three managers, and the main body part may be carried. As described above, the plurality of grips can be installed on the plurality of surfaces, depending on the weight of the load or the like. Therefore, it is possible to form the transporting apparatus, more conveniently.
In this aspect, the one or plurality of grips may be installed on an upper surface of the main body part in addition to the plurality of side surfaces.
By virtue of such construction, for example, the one or plurality of grips on the upper surface of the main body part may be grabbed by one manager, and the main body part may be carried. By this, for example, if the number of persons such as managers is small, the main body part can be easily displaced even by one person. Therefore, it is possible to form the transporting apparatus, more conveniently.
The nature, utility, and further features of this invention will be more clearly apparent from the following detailed description with reference to preferred embodiments of the invention when read in conjunction with the accompanying drawings briefly described below.
Hereinafter, embodiments of the present invention will be explained with reference to the drawings.
Firstly, the structure of a transporting apparatus in a first embodiment will be explained with reference to
In
The main body part 10a is open on the front surface (i.e. the front surface in
The holding part 20 is adapted to hold the FOUP 3, as one example of the “holding device” of the present invention. The holding part 20 is disposed on the upper surface of the main body part 10a. The holding part 20 is provided with an operation control 21, a joint part 22, and a supporting part 24.
The operation control 21 is rotatably disposed on the upper surface of the main body part 10a, as one example of the “operation part” of the present invention. The operation control 21 is rotated about an axis C1 by a manager of the transportation system. A rotational member 21a is fixed on the tip portion of the rotation axis of the operation control 21.
In
In
The slide guide 22b is fixed within the main body part 10a. The moving part 22c is a pair of planar members and is adapted to be displaced along the slide guide 22b in accordance with the rotational operation of the operation control 21. With regard to the displacement of the moving part 22c, specifically, when the pair of planar members are extremely close to each other as shown in
The supporting part 24 is a pair of supporting members formed symmetrically in the horizontal direction. In each of the pair of supporting members, the tip portion is bended inward. The pair of supporting members are displaced between the support position and the release position in accordance with the rotational operation of the operation control 21. With regard to the displacement of the pair of supporting members, specifically, when the pair of supporting members are located on the lower surface side of both ends of the flange 4 and are in a state of supporting the FOUP 3 (i.e. at the support position) as shown in
Each of the grips 11 is installed on the two side surfaces of the main body part 10a (i.e. on the right and left sides in
Next, with reference to
In the transportation system, if the FOUP 3 stuck on the route is detected, the grips 11 of the transporting apparatus 10 which does not accommodate the FOUP 3 are firstly grabbed by at least one manager, and the main body part 10a is displaced to above the stuck FOUP 3. Then, the main body part 10a is displaced to a lower side or downward such that the FOUP 3 is accommodated within the main body part 10a. At this time, the supporting part 24 is displaced to the release position.
Then, as the operation control 21 is rotated clockwise by the one manager, the supporting part 24 is displaced to the support position. By this displacement, the flange 4 of the FOUP 3 is fixed on the main body part 10a. Then, the grips 11 are grabbed by at least one manager, and the main body part 10a which holds the FOUP 3 is displaced off the route.
Incidentally, when the FOUP 3 is removed from the main body part 10a displaced off the route, as the operation control 21 is rotated counterclockwise, the supporting part 24 is displaced to the release position. By this displacement, the flange 4 is released from the main body part 10a, and the FOUP 3 is removed from the transporting apparatus 10.
As described above, according to the operation in the first embodiment, the FOUP 3 is displaced to a place where at least one manager can arbitrarily come and go, by using the transporting apparatus 10 equipped with the grips 11, without directly installing the grips 11 to the FOUP 3. Therefore, it is possible to transport the FOUP 3 off the route, with the FOUP 3 miniaturized.
Incidentally, in the operation in the first embodiment, the FOUP 3 equipped with the flange 4 on the upper surface is displaced; however, it is also possible to displace the FOUP in another form by partially changing the structure of the holding part 20.
Next, with reference to
In
The FOUP 103 has an inverted T-shaped engaging part 104 (i.e. one example of the “concave engaging part” of the present invention) in the upper part of the FOUP 3, instead of the flange 4 in
The holding part 120 is disposed on the upper surface of a main body part 110a, as in the holding part 20 in
The supporting part 124 has a different shape from that of the supporting part 24 in
Next, with reference to
In the transportation system, if the FOUP 103 stuck on the route is detected, the grips 11 of the transporting apparatus 110 are firstly grabbed by at least one manager, and the main body part 110a is displaced to accommodate the FOUP 103 inside, as in the operation in the first embodiment. Then, as the operation control 21 is rotated clockwise by the one manager, the engaging part 104 of the FOUP 103 is fixed to the main part body 110a. Then, the grips 11 are grabbed by at least one manager, and the main body part 110a which holds the FOUP 103 is displaced off the route.
Incidentally, when the FOUP 103 is removed from the main body part 110a displaced off the route, as the operation control 21 is rotated counterclockwise, the engaging part 104 is released from the main body part 110a, and the FOUP 103 is removed from the transporting apparatus 110.
As described above, even by the operation in the second embodiment, the FOUP 103 is displaced to a place where at least one manager can arbitrarily come and go, by using the transporting apparatus 110 equipped with the grips 11, without directly installing the grips 11 to the FOUP 103. Therefore, it is possible to transport the FOUP 103 off the route, with the FOUP 103 miniaturized. Moreover, the FOUP 3 having a concave engaging part 104 instead of the convex flange can be further miniaturized.
Incidentally, the first embodiment and the second embodiment apply the holding parts 20 and 120 provided with the supporting parts 24 and 124 which displace the support position and the release position in the horizontal direction, respectively; however, the present invention is not limited to such a holding device.
In
In
As described above, the aforementioned holding devices 220 and 320 move the supporting parts 224 and 324 through the joint parts 222 and 322 which are a series of the plurality of gears, in tandem with the rotational operation by the operation roller 222 or the operation control 321, respectively.
Incidentally, the first embodiment and the second embodiment apply the supporting parts 24 and 124 for simply supporting the flange 4 or the engaging part 104, respectively; however, the present invention is not limited to such a supporting part.
Incidentally, the first embodiment and the second embodiment, and
Next, with reference to
In
The holding part 620 is disposed on a ceiling wall within the main body part 610a, and it is provided with a supporting part 624 and a stopper 630. The supporting part 624 is a pair of supporting members in which the tip portions are bended inward, as in the supporting part 24 in
Next, an explanation will be given on an operation of displacing the FOUP 3 by using the transporting apparatus 610 in the embodiment.
Firstly, the grips 11 of the transporting apparatus 610 are grabbed by at least one manager, and the main body part 610a is displaced to the side of the FOUP 3. At this time, the front surface of the main body part 610a (i.e. the surface opposed to the FOUP 3 in
Incidentally, when the FOUP 3 is removed from the displaced main body part 610a, the FOUP 3 is displaced such that the main body part 610a is away from the FOUP 3, with the FOUP 3 grounded. At this time, the main body part 610a is displaced at a height which allows the pair of supporting members to pass between the FOUP 3 main body and the both ends of the flange 4. If the front surface of the FOUP 3 is horizontally displaced to be located outer than or in front of the stopper 630 by the horizontal displacement, the FOUP 4 is released from the main body part 610a, and the FOUP 3 is removed from the transporting apparatus 610.
As described above, according to the operation in the third embodiment, the FOUP 3 is displaced to a place where at least one manager can arbitrarily come and go, by using the transporting apparatus 610 equipped with the grips 11, without directly installing the grips 11 to the FOUP 3, as in the first and second embodiments. Therefore, it is possible to transport the FOUP 3 off the route, with the FOUP 3 miniaturized. In particular, the holding part 620 is conveniently designed because a time for the operation of displacing the supporting part 624 is saved, and the holding part 620 can be formed at low cost because there is no need to have a complicated mechanism.
Incidentally, in the operation in the third embodiment, the holding part 620 is disposed within the main body part; however, the present invention is not limited to such a holding device.
In
A holding part 720 is unified with the upper surface of the main body part 710a, and it is provided with a supporting part 724 and a stopper 730. The supporting part 724 is an engaging part formed at a lower level than the upper surface along an open portion of the upper surface. The engaging part has a thickness to be inserted in the horizontal direction between the FOUP 3 main body and the both ends of the flange 4. Moreover, the engaging part has a depth at least corresponding to the flange 4 such that the FOUP 3 is guided to a predetermined holding position within the main body part 710a when the FOUP 3 is held. In the engaging part, the stopper 730 is installed on the side of the front surface of the main body part 710a (i.e. a surface opposed to the FOUP 3 in
As described above, the aforementioned holding part 720 is conveniently designed because a time for the operation of displacing the supporting part 724 is saved, and the holding part 720 can be formed at low cost because there is no need to have a complicated mechanism (i.e. the aforementioned operation control or operation roller, the joint part, and the like), as in the holding part 620 in
Incidentally, the holding part 620 in the third embodiment and the aforementioned holding part 720 hold the FOUP 3 equipped with the flange 4, and they may be also constructed to hold the holding part 103 equipped with the inversed T-shaped engaging part 104.
Incidentally, in all the aforementioned embodiments, the grips 11 are installed on the respective two side surfaces opposed to each other; however, the present invention is not limited to such installment.
As described above, two or more grips can be installed on each side surface in mutually different directions, so that it is possible to adjust the number of persons who carry the main body part, depending on the weight of the FOUP 3 to be held. In particular, even if the FOUP 3 increases in weight, that can be responded, so that it is extremely useful in practice. Moreover, if the grips are installed on the upper surface, the main body part can be easily carried even by one person.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be regarded in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
The entire disclosure of Japanese Patent Application No. 2008-291204 filed on Nov. 13, 2008 including the specification, claims, drawings and summary is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
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2008-291204 | Nov 2008 | JP | national |