Many liquid applicators, for example paint applicators, include a spray gun with a trigger. Triggers on paint applicators are often pressure actuated, for example, a user's hand or fingers can apply force to a trigger and, as a result of the applied force, paint, or another exemplary liquid, flows from an outlet of the liquid applicator. However, when a user releases pressure on the trigger, the outgoing flow ceases. For at least some paint applicators, the applied pressure corresponds to a volumetric flow rate of liquid exiting the applicator.
A liquid dispensing system may be used by an operator in order to deliver a solution, for example, from a storage area to an application area and then applied to a surface. Liquid dispensing systems often include an applicator to apply the delivered solution to a surface. In using a paint applicator, for example, an operator may apply pressure to a trigger in order to actuate a pressurized flow of paint through the applicator. However, the position of the user's hand on the applicator, over a painting operation, may create tension, or irritation for the user during a paint application process.
A fluid applicator configured to reduce user fatigue is presented. The applicator comprises an inlet and an outlet fluidically coupled by a fluid path. The applicator also comprises a trigger. The trigger is configured to, when actuated, move between a closed position and an open position. The open position comprises a fluid flowing from the inlet, to the outlet, along the fluid path. The applicator also comprises a trigger support configured to reduce a pressure required to maintain the trigger in an open position. The trigger support is configured to reduce the pressure required as the trigger actuates between the closed position and the open position.
Many paint applicators require a constant application of pressure to actuate a trigger mechanism, allowing paint to flow through and be sprayed by the applicator. Additionally, a higher amount of pressure is required to keep a spring-loaded trigger fully actuated, as opposed to a partially actuated position. For many conventional paint spray guns, this design causes user fatigue over the length of the paint spraying operation. A spray gun is desired that has a reduced spring force in a fully actuated position, in order to reduce user fatigue experienced over design. Some embodiments provided herein include a mechanical detent configured to relieve the force required by a user to maintain an actuated position, reducing user fatigue.
Aspects of the present disclosure relate to fluid applicators, for example applicators configured to dispense paint, coatings, textured material, plural components, etc. While the present disclosure is not necessarily limited to such applications, various aspects of the disclosure may be appreciated through a discussion of various examples, for example paint, in order to provide context.
Fluid applicators are commonly actuated by a trigger mechanism, such that when a user actuates a trigger, for example by applying pressure, a fluid channel opens within the applicator allowing fluid flow through the applicator and be dispersed. For example, a user of a paint spray gun may pull a trigger back with one or more fingers, and hold the trigger in order to allow for paint to continuously flow through the applicator and be dispersed onto a desired surface. In some cases, actuating a trigger requires significant pressure applied by a user's hand and/or fingers, the application of which may need to be consistently and constantly applied to keep fluid flowing through the applicator. This cause fatigue in a user's hands and arms. It is desired for a trigger to have a support mechanism such that, once actuated, reduces the required pressure, or tension, needed to maintain fluid flow, which may reduce fatigue experienced during an operation.
Triggers are often configured to maintain a non-actuated position while not in use, for example to reduce the risk of accidental fluid discharge. Some triggers are spring-loaded. One mechanism for actuating a spring-loaded trigger requires rotating the trigger, causing a spring to compress as the trigger is actuated. As a result, as a trigger is actuated, the required force increases, requiring a user to apply the greatest amount of force while the trigger is fully actuated. It is desired that, in this fully actuated position, some or all of the required force is relieved. At least some embodiments described herein provide a mechanical detent configured to reduce or relieve some or all of the force required to maintain a trigger in a fully actuated position.
In one embodiment, once a user has actuated trigger 110 past a certain point, for example such that it nears or reaches a trigger stop point, trigger detent mechanism 112 actuates. In one embodiment, trigger detent mechanism 112 comprises one or more trigger fastening features 114. Actuating trigger detent mechanism may comprise, in one embodiment, trigger fastening feature(s) 114 coupling to a trigger coupling point 106 and engaging with a trigger receiver 108. In one embodiment, for example that shown in
In one embodiment, when trigger detent mechanism 112 is actuated, it holds trigger 110 in place such that a user could remove their finger from the trigger and the fluid channel 134 would remain open. In another embodiment, trigger detent mechanism 112 is only configured to reduce a pressure required to maintain the trigger in a trigger detent position, such that at least some pressure must be applied to hold trigger 110 in place. For example, when a user releases trigger detent mechanism 112, in one embodiment, trigger 110 also releases, and returns to a closed position 140, for example that shown in
In one embodiment, applicator 100 also comprises a trigger rest pivot point 152, configured to allow a trigger rest to move to a trigger rest adjusted position 160, for example that shown in
In one embodiment, trigger detent mechanism 212 comprises one or more trigger fastening features 214. Trigger fastening features 214 may comprise physical structures, in one embodiment, for example a ridge and/or a hook configured to extend from trigger 210, and removably couple to trigger receiving mechanism 208. Features 214 may also comprise other support mechanisms, for example magnets. In one embodiment, as a user applies pressure to a trigger rest 218, trigger 210 moves along the direction indicated by arrow 226, such that trigger detent mechanism 212 nears and engages with trigger coupling point 206. In one embodiment, this comprises trigger 210 moving between a detent position 222 and a closed position 224. Detent position 222 may comprise a trigger 210 fully actuated such that fluid can flow through applicator 200, for example into inlet 230, along fluid path 234, and exiting through outlet 232. In one embodiment, as trigger 210 is actuated, for example along arrow 226, the trigger pivots about a trigger pivot point 220.
In one embodiment, trigger 310 also comprises a trigger rest 318 configured to receive one or more fingers of a user's hand. Trigger rest 318 may also comprise a pivot point 340. Movement of trigger rest 318, about pivot point 340, may allow for trigger detent mechanism 312 to approach and engage with trigger coupling point 306, for example by engaging with fastening features 308. In one embodiment, trigger 310 comprises a trigger pivot point 320 that, when actuated, may allow for applicator 300 to disperse fluid through a fluid outlet 332.
In one embodiment, for example that shown in
Trigger detent mechanism 412 may pivot about a detent pivot point 432, for example as shown in
In one embodiment, detent mechanisms 550 are configured to interact with detent receiving positions 556, such that fastening features 554 substantially engage with, and couple to, detent receiving positions 556. In one embodiment, actuation of the trigger comprises detent mechanisms 550 engaging with detent receiving position 556 such that no additional force is required to retain the trigger in an actuated position. In another embodiment, detent mechanisms 550 engage with detent receiving position 556 such that a user no longer needs to apply actuation pressure to maintain the trigger in an actuated position. Instead, a user applies a lower force, compared to conventional spray guns, to maintain an actuated trigger position, as detent mechanisms 550, when coupled to receiving position 556, relieve some of the force required.
In one embodiment, detent mechanisms 550 are located substantially within a plane comprising the A-A line indicated in
Additionally, while
More, or fewer, detent mechanisms 550 may be used, in different embodiments. For example, additional detent mechanisms may serve to relieve additional force required to maintain trigger 510 in an actuated position. For example,
In block 610, a trigger is in a closed position. This may comprise, for example, an applicator initially hooked up to a fluid source, but not actively spraying. In another embodiment, the closed position comprises an applicator held by a user with substantially no force applied to a trigger, for example at the end of a spraying operation.
In block 620, a user actuates a trigger. In one embodiment, actuating a trigger comprises causing a trigger to rotate about a trigger pivot point. In another embodiment, actuating a trigger comprises the trigger transitioning between closed and open positions, such that fluid flows into an applicator and is dispersed from a dispersal point.
In block 630, a user actuates a detent mechanism. In one embodiment, the detent mechanism is automatically actuated, as indicated in block 636, by a trigger moving into a detent position, for example during normal actuation of the trigger. In one embodiment, a trigger may move into a detent position by being rotated beyond a detent point, such that detent mechanism features couple to a detent support, for example either located at a detent coupling point or elsewhere on or inside an applicator.
In another embodiment, actuating a detent mechanism comprises manual actuation, as indicated in block 638. Manual activation may comprise pressing a button, or activating a locking mechanism, such that a detent mechanism is not automatically engaged without some user actuation. In one embodiment, actuating a detent mechanism comprises locking a trigger into place, for example as indicated in block 632. This may be advantageous for a user who intends to retain a trigger in an actuated position for a significant period of time, and may want to retain an actuated trigger without significant fatigue symptoms.
In another embodiment, actuating a detent mechanism comprises some, but not complete, pressure relief as indicated in block 634. This may be advantageous such that if a user urgently needs to cease fluid flow from the applicator, the user simply needs to release the trigger, and the detent mechanism will release simultaneously, or substantially simultaneously in one embodiment.
In block 640, the detent mechanism is released. In one embodiment, the detent mechanism is released automatically, as indicated in block 642, by a user ceasing applied pressure to a trigger of the applicator. In one embodiment, releasing a trigger causes automatic and simultaneous release of a trigger detent mechanism. In another embodiment, releasing the trigger detent mechanism requires at least some manual interaction by a user, as indicated in block 644, for example, releasing a switch or actuating a button maintaining the detent mechanism.
Trigger 710, in one embodiment, is configured to rotate about a pivot point 720, when actuated. In one embodiment, actuation of trigger 710 causes a shaft 740 to move within applicator 700, toward a magnet 750. As shaft 740 approaches magnet 750, in one embodiment, magnet 750 exerts a magnetic force toward shaft 740. The magnetic force may be sufficient, in one embodiment, to relieve some of the force required to actuate hold trigger 710 in an actuated position. However, in at least one embodiment, the magnetic force is insufficient to maintain trigger 710 in a fully-actuated position. This may allow for a user of applicator 700 to cease fluid flow by releasing trigger 710.
In one embodiment, magnet 750 comprises a magnetic material, for example a neodymium magnet, a rare-earth magnet, a ferrite magnet, a samarium cobalt magnet, an aluminum-nickel-cobalt magnet, or another composition. In another embodiment, magnet 750 comprises a temporarily magnetized metal. In a further embodiment, magnet 750 comprises an electromagnet, such as a solenoid, for example. In one embodiment, shaft 740 comprises a metal material configured to react to a magnetic force exerted by magnet 750. In another embodiment, shaft 740 comprises a magnetic material configured to exert a magnetic force on magnet 750. In one embodiment, the magnetic material of shaft 740 and magnet 750 are complementary, such that they mutually attract each other. In one embodiment, the magnetic material of shaft 740 is different from the magnetic material comprising magnet 750.
Trigger 810, in one embodiment, is configured to rotate about a first pivot point 820 when actuated. In one embodiment, first pivot point 820 is coupled to an internal pivot point 822 by a connection 834. In at least one embodiment, connection 834 comprises a portion of trigger 810. In one embodiment, connection 834 is configured to rotate about both first pivot point 820, and internal pivot point 822, as trigger 810 is actuated. Rotation of connection 834 about internal pivot point 822, in one embodiment, causes lateral movement of connection 836, and second pivot point 824 in a direction away from outlet 830.
In one embodiment, as angle 892 becomes more obtuse, a force required to maintain trigger 810 in a partially-actuated position decreases. In one embodiment, substantially no force is required to maintain trigger 810 in a fully-actuated position. In another embodiment, a force is required to maintain trigger 810 in a fully-actuated position, representing a fraction of the force required to initially actuate trigger 810.
In one embodiment, as shaft 840 moves in the direction indicated by arrow 890, a shaft bar is configured to engage compression element 870. As shown in
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
The present application is a continuation-in-part application of U.S. patent application Ser. No. 15/177,718, filed Jun. 9, 2016, which is based on and claims the benefit of U.S. Provisional Patent Application Ser. No. 62/181,574 filed Jun. 18, 2015, the content of which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 15177718 | Jun 2016 | US |
Child | 15257519 | US |