Tungsten polymer collimator for medical imaging

Information

  • Patent Application
  • 20080023636
  • Publication Number
    20080023636
  • Date Filed
    July 25, 2006
    17 years ago
  • Date Published
    January 31, 2008
    16 years ago
Abstract
A collimator for a nuclear imaging device includes, i.e., is formed from, a tungsten polymer. Preferably, the tungsten polymer includes at least 50% by weight of tungsten powdered tungsten mixed with polymer and has a density substantially equivalent to that of lead. Preferably, the collimator includes at least one of a slat, a parallel hole, a pinhole, a multi-pinhole, a square hole, a hexagonal hole, a fan beam, a diverging and a converging beam type-collimator. Preferably, the collimator has a thickness from 0.01 to 1.1 cm and a photon stopping power of from 0.5 to 50% for stopping photons having energy levels from 50 to 200 keV.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

The invention is pointed out with particularity in the claims. The above and further advantages of this invention may be better understood by referring to the following description taken in conjunction with the accompanying drawings, in which:



FIG. 1 is a perspective view of a slat collimator in accordance with an embodiment of the present invention;



FIG. 2 is a plan view of a multi-pinhole collimator in accordance with an embodiment of the present invention;



FIG. 3 shows a parallel-hole collimator in accordance with an embodiment of the present invention;



FIG. 4 shows a fan-beam collimator in accordance with an embodiment of the present invention;



FIG. 5 is an illustration of an example of a tungsten polymer matrix used for fabricating a tungsten polymer collimator according to an embodiment of the present invention;



FIG. 6
a is a graph depicting photon stopping power of a tungsten collimator in accordance with an embodiment of the present invention;



FIG. 6
b is a graph depicting photon stopping power of a lead collimator in accordance with the prior art; and



FIG. 6
c is a graph depicting photon stopping power of a tungsten polymer collimator in accordance with an embodiment of the present invention.





DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

A tungsten polymer collimator according to an exemplary embodiment of the instant invention is intended to substantially accomplish the foregoing objectives.


Examples of the more important features of this invention have thus been summarized rather broadly in order that the detailed description thereof that follows may be better understood and in order that the contribution to the art may be better understood. There are, of course, additional features of the invention that will be described hereinafter and which will also form the subject of the claims.


Referring now to the figures, FIGS. 1-4 illustrate examples of slat, multiple pinhole, parallel hole and fan-beam collimators which may be formed in accordance with an embodiment of the present invention. A tungsten polymer collimator fabricated according to an embodiment of the present invention can comprise complex structures and can be fabricated using one of the many fabrication processes that are generally available for polymers. Furthermore, the use of tungsten polymer allows the collimators to more readily undergo post fabrication procedures that may be required to form complex structures. For example, because it is not as malleable as lead and is non-toxic, tungsten polymer collimators according to the invention can be subjected to procedures such as milling, drilling, sanding, etc. that may not be available for lead.


For example, in accordance with the invention as shown in FIG. 5 a tungsten polymer for forming a collimator 10 can comprise tungsten 12 and a binder material 14. In an embodiment, the tungsten polymer comprises at least 40% tungsten by weight. In further embodiments, the tungsten polymer comprises at least 50% of tungsten by weight. In still further embodiments, the tungsten polymer comprises at least 60% of tungsten by weight. In yet still further embodiments, the tungsten polymer comprises at least 70% of tungsten by weight. In other embodiments, the tungsten polymer comprises at least 80% of tungsten by weight. In still other embodiments, the tungsten polymer comprises at least 90% of tungsten by weight. It should be appreciated that the term/phrase “tungsten” and related terms/phrases are intended to describe a tungsten polymer comprising tungsten regardless of it physical state. That is, the tungsten comprising the tungsten polymer collimator can comprise a powdered form, small particles, or filings, etc. Similarly, “tungsten” can include tungsten alone, or compositions containing tungsten. Suitable polymers binders in a preferred embodiment can comprise polyvinyl chloride, polyethylene, polyester, polytetrafluoroethylene, polyurethane, polypropylene, acrylonitrile butadiene Styrene, acetal, nylon, styrene and copolymers thereof.


In a further preferred embodiment, a tungsten polymer collimator can be formed to have a thickness T of from 0.01 to 1.1 cm. In other embodiments, the tungsten collimator thickness T is from 0.1 to 1.0 cm. In still another embodiment, the tungsten collimator has a thickness T of from 0.2 to 0.9 cm. In yet still another embodiment, the tungsten collimator T has a thickness of from 0.3 to 0.8 cm. In a further embodiment, the tungsten collimator has a thickness T of from 0.4 to 0.7 cm. In a yet further embodiment, the tungsten collimator has a thickness T of from 0.5 to 0.6 cm.


A method for fabricating a tungsten polymer collimator can comprise mixing tungsten powder, small particles and/or filings, etc. with a polymer binder using known methods for fabricating polymers to form a tungsten polymer wherein the tungsten is essentially locked within the polymer. In some embodiments, the tungsten and polymer can be mixed to homogenously distribute the tungsten throughout the polymer binder. Thereafter, the tungsten polymer can be submitted to a polymer fabrication process so as to form a collimator. Examples of fabrication methods include, but are not limited to: molding, extruding, machining, forming, rolling and bonding.


Preferably, the tungsten polymer collimator has a density that substantially equivalent to lead and is between 8 and 12 g/cc. In other embodiments, the tungsten polymer collimator has a density between 9 and 11 g/cc. In yet other embodiments, the tungsten polymer has a density of 10 g/cc.


It will be recognized by those skilled in the art from this disclosure that a tungsten polymer collimator according to the invention can be fabricated to any of a slat, parallel hole, pinhole, multi-pinhole, square hole, hexagonal hole, fan beam, diverging and converging beam collimator, or combinations thereof. Furthermore, as previously indicated, the use of tungsten polymer allows the collimators to more readily undergo post fabrication procedures that may be required to form complex structures. For example, because it is not as malleable as lead and is non-toxic, tungsten polymer collimators can be subjected to procedures such as milling, drilling, sanding, etc., which may not be available for lead collimators.


In a preferred embodiment, a tungsten polymer collimator according to the invention is configured for use with a nuclear imaging device, such as a PET or SPECT imaging device, and is capable of preventing amounts radiative particles from colliding with a detector assembly thereof. In one embodiment, a tungsten polymer collimator for a nuclear imaging device has at least 50% by weight of tungsten. In such embodiment, the tungsten polymer is formed by mixing powdered tungsten with a polymer such that the tungsten polymer has a density between 9-12 g/cc. In some embodiments the tungsten collimator can be configured to comprise a photon stopping power of 0.05 to 50%. In some embodiments, when the thickness of the collimator is between 0.01 to 1.0 cm and photons having energy levels from 50 to 200 keV are directed toward the collimator, the tungsten polymer collimator has a stopping power of from 0.5 to 50%. In other embodiments the tungsten collimator can be configured to have a photon stopping power of from 10 to 40%. In some embodiments, the tungsten collimator can have a photon stopping power of from 20 to 30%. In still other embodiments, a tungsten polymer collimator can be configured for stopping photons having energy levels from 50 to 200 keV. In other embodiments, the tungsten polymer collimator can be configured for stopping photons having energy levels from 100 to 150 keV.


EXPERIMENTAL EXAMPLE

Referring now to FIGS. 6a-6c, which are graphical illustrations comparing a tungsten polymer collimator according to the invention, a lead collimator and a tungsten collimator. As can be seen, a collimator made from 50% tungsten high density polymer according to the invention was compared to known tungsten and lead collimators for photon stopping power. The experimental data shows that a 50% tungsten high density polymer collimator, unexpectedly, has a greater photon stopping ability than a tungsten or lead collimator. For example, the tungsten high density polymer unexpectedly stops, at a thickness of 0.40 cm, 10% of photons at 200 keV whereas the tungsten and lead collimators require thicknesses of 0.80 cm and 0.65 cm, respectively, to achieve 10% of photons stopped.


It is understood that while the invention has been described in conjunction with the detailed description thereof, the foregoing description is intended to illustrate and not limit the scope of the invention, which is define by the scope of the appended claims. Other aspects, advantages and modifications are within the scope of the following claims.

Claims
  • 1. A collimator for a nuclear imaging device comprising tungsten polymer.
  • 2. The collimator of claim 1 wherein said tungsten polymer comprises at least 50% by weight of tungsten.
  • 3. The collimator of claim 2 wherein said tungsten is powdered.
  • 4. The collimator of claim 1 wherein said tungsten polymer has a density substantially equivalent to that of lead.
  • 5. The collimator of claim 4 wherein said tungsten polymer has a density between 8 and 12 g/cc.
  • 6. The collimator of claim 5 wherein said tungsten polymer has a density between 9-11 g/cc.
  • 7. The collimator of claim 5 wherein said tungsten polymer has a density of 10 g/cc.
  • 8. The collimator of claim 1 wherein said collimator comprises at least one of a slat, a parallel hole, a pinhole, a multi-pinhole, a square hole, a hexagonal hole, a fan beam, a diverging and a converging beam collimator.
  • 9. The collimator of claim 1 wherein said collimator has a thickness from 0.01 to 1.1 cm.
  • 10. The collimator of claim 1 wherein said tungsten polymer collimator has a photon stopping power of from 0.5 to 50%.
  • 11. The collimator of claim 4 wherein said tungsten polymer collimator is configured to stop photons having energy levels from 50 to 200 keV.
  • 12. The collimator of 1 wherein when a photon has an energy of from 50 to 200 keV and a thickness of said tungsten polymer collimator is between 0.01 to 1.0 cm, the tungsten polymer collimator has a stopping power of from 0.5 to 50%.
  • 13. The collimator of claim 1 wherein said collimator is non-toxic.
  • 14. A method for fabricating a tungsten polymer collimator comprising: mixing tungsten powder with polymer to form a tungsten polymer; and,submitting said tungsten polymer to a polymer fabrication process so as to form said collimator.
  • 15. The method of claim 13 wherein said polymer fabrication process comprises molding.
  • 16. The method of claim 13 wherein said polymer fabrication process comprises extruding.
  • 17. The method of claim 13 wherein said tungsten polymer comprises at least 50% of tungsten by weight.
  • 18. The method of claim 13 wherein said polymer comprises nylon.
  • 19. The method of claim 13 wherein said collimator comprises at least one of a slat, a parallel hole, a pinhole, a multi-pinhole, a square hole, a hexagonal hole, a fan beam, a diverging and a converging beam collimator.
  • 20. A collimator for a nuclear imaging device comprising tungsten polymer, said tungsten polymer comprising at least 50% by weight of tungsten and said polymer comprising nylon, said tungsten polymer formed by mixing powdered tungsten with a polymer, said tungsten polymer having a density between 9-12 g/cc.