The present disclosure relates to a tunnel excavation device used when excavating a tunnel.
Conventionally, a tunnel excavation device is used for excavating rock in civil engineering work. The tunnel excavation device comprises a cutter head that includes cutters on the machine front surface, and gripper devices provided on the left and right side surfaces of a machine rear section (for example, see Japanese Laid-open Patent H10-220181).
In such a tunnel excavation device, the tunnel is excavated by extending a thrust cylinder while rotating the cutter head and pressing the cutter head against the rock while the left and right gripper devices are pressed against the tunnel left and right side walls.
However, work only advances forward in civil engineering work and a conventional tunnel excavation device cannot be used in a pit mine which requires reverse travel.
For example, when concrete or mortar is sprayed onto the inside walls of an excavated tunnel and timbering support is installed, the tunnel inner diameter becomes smaller than the inner diameter during excavation. As a result, the tunnel excavation device is blocked by the tunnel inside walls and cannot travel in reverse.
In addition, because it is thought that curved line construction is performed when forming a pit mine, there is a need to travel in reverse in a curved line in addition to traveling in a straight line when traveling in reverse. When traveling in reverse along a curved line, it is possible that the device could be blocked by the tunnel inside wall and would not be able to travel in reverse even when, for example, the tunnel inner diameter is not reduced.
An object of the present disclosure is to provide a tunnel excavation device that can travel in reverse.
A tunnel excavation device according to the present disclosure includes a front body section and a rear body section. The front body section includes a cutter head, a cutter head support section, and a collapsing section. The cutter head includes a plurality of cutters. The cutter head support section supports the cutter head. The collapsing section is provided to the outer circumference and is able to collapse inward. The rear body section includes a gripper section. The gripper section obtains a reaction force for performing excavation. The rear body section is disposed to the rear of the front body section.
According to the present disclosure, it is possible to provide a tunnel excavation device that is capable of traveling in reverse.
A tunnel excavation device of an embodiment according to the present disclosure will be explained with reference to the drawings.
The tunnel excavation device of the present embodiment is a so-called gripper tunnel boring machine (TBM) type or a hard rock TBM type of TBM (Tunnel Boring Machine). The tunnel excavation device of the present embodiment can be used in pit mining for mines and not only for construction work.
The tunnel excavation device 1 of the present embodiment causes a cutter head 21 to rotate to perform excavating while being supported on the inner walls of the tunnel with a gripper section 70.
The tunnel excavation device 1 of the present embodiment has a front body section 11, a rear body section 12, a connecting section 13, a main beam 14, a frame 15, a work platform 16, a belt conveyor 17, and a rear support 18.
The front body section 11 has the cutter head 21 at the front end, as illustrated in
The connecting section 13 connects the front body section 11 and the rear body section 12 in a bendable manner. The connecting section 13 has a plurality of thrust cylinders 13a, and one end of each thrust cylinder 13a is turnably connected to the front body section 11 and the other end of each thrust cylinder 13a is turnably connected to the rear body section 12.
The conveyor belt 17 is provided from the front body section 11 through the rear body section 12 to the lower side of the frame 15 and conveys rock and sand excavated by the cutter head 21 to the rear.
The rear support 18 is provided to the main beam 14 and supports the main beam 14 when the rear body section 12 is traveling forward.
Although not indicated in the drawings, a vehicle provided with a control device, a power supply device, and a hydraulic system and the like for driving the cutter head 21, the conveyor belt 17, the plurality of thrust cylinders 13a, and the gripper section 70 and the like is joined to the rear of the frame 15.
The front body section 11 has the cutter head 21, a cutter head support 22 (example of a cutter head support section), a vertical support 23, side supports 24 and 25, a roof support 26, and a plurality of peripheral plates 27.
The cutter head 21 is provided to the front end of the front body section 11 and is provided so as to be able to rotate with respect to the cutter head support 22. As illustrated in
The cutter head support 22 is disposed to the rear of the cutter head 21. The cutter head support 22 rotatably supports the cutter head 21.
The vertical support 23, the pair of side supports 24 and 25, and the roof support 26 are attached to the cutter head support 22 and are disposed so as to encircle the circumference of the cutter head support 22. The vertical support 23, the pair of side supports 24 and 25, and the roof support 26 are provided for supporting the cutter head support 22 against the tunnel side wall for stabilization during excavation and for protecting the cutter head support 22 from rock slides from the side wall.
The vertical support 23 is disposed below the cutter head support 22. The pair of side supports 24 and 25 are disposed on either side in the width direction of the cutter head support 22. The roof support 26 is disposed above the cutter head support 22.
The plurality of peripheral plates 27 are disposed in the circumferential direction of the front body section 11 in order to block the movement of dust produced during the excavation from the front body section 11 to the rear body section 12.
The cutter head 21 is rotatably supported by the cutter head support 22.
The cutter head 21 has a front surface section 81, a side surface section 82, the roller cutters 83, and the buckets 84.
The front surface section 81 is a surface on the excavating side and is formed in a circular shape as seen from the front. The side surface section 82 has a tubular shape and is formed from the outer circumferential end of the front surface section 81 toward the rear. The side surface section 82 has an outer surface 821, a rear surface 822, and a connection surface 823 as illustrated in
The outer surface 821 is provided so as to extend from the outer circumferential end of the front surface section 81 in the rearward direction A2. The rear surface 822 is provided so as to extend from the rear end of the outer surface 821 toward the inside in the radial direction. The connection surface 823 has a portion that extends from the radially inward end of the rear surface 822 in the rearward direction A2 and a portion that extends from the rear end of the extending portion toward the inside in the radial direction in the position of the cross-sectional view of
The roller cutters 83 are provided on the front surface section 81 and the side surface section 82. The roller cutters 83 also rotate with the rotation of the cutter head 21 to excavate the rock.
The buckets 84 scoop up the rock and sand excavated by the roller cutters 83 following the rotation of the cutter head 21 and move to the belt conveyor 17 disposed to the rear of the front surface section 81.
The buckets 84 are provided to the front surface section 81 as illustrated in
The buckets 84 protrude further to the outside than the outer surface 821 of the side surface section 82 as illustrated in
The buckets 84 have scraper sections 841 for scooping up sand and stone as illustrated in
As illustrated in
The attachment sections 85 are formed in groove shapes from the outer edge of the front surface section 81 across the side surface section 82 as illustrated in
In addition, the buckets 84 are configured to be able to move so as to sink into the outer diameter of the side surface section 82 in order to reduce the outer diameter of the front body section 11 when the tunnel excavation device 1 is made to travel in reverse. The state in which the buckets 84 have moved is depicted in
As illustrated in
The guide groove 86 has a first portion 861 and a second portion 862. The first portion 861 is formed along the front-back direction A. The second portion 862 is formed from the front end of the first portion 861. The second portion 862 is inclined so as to be positioned further to the inside while facing in the forward direction A1.
The guide groove 87 has a first portion 871 and a second portion 872. The first portion 871 is formed along the front-back direction A. The second portion 872 is formed from the front end of the first portion 871. The second portion 872 is inclined so as to be positioned further to the inside while facing in the forward direction A1.
The guide groove 86 is provided on the front side of the guide groove 87. The first portion 861 is disposed in a straight line with the first portion 871. The second portion 862 is formed parallel to the second portion 872.
Two fitting pins 843 and 844 that respectively fit to the guide groove 86 and the guide groove 87 are provided to each bucket 84. The two fitting pins 843 and 844 are disposed in a line in the front-back direction A. While the buckets 84 are disposed in the excavating position P1, the front fitting pin 843 is disposed in the first portion 861 of the guide groove 86, and the rear fitting pin 844 is disposed in the first portion 871 of the guide groove 87.
When the buckets 84 move from the excavating position P1 to the storage position P2, a storage hydraulic cylinder 89 is brought to the inside of the attachment section 85 as illustrated in
Next, the plurality of bolts 88 for fixing the buckets 84 to the attachment sections 85 are removed.
Next, when the storage hydraulic cylinder 89 is extended, the front fitting pin 843 moves from the first portion 861 to the second portion 862 of the guide groove 86, and the rear fitting pin 844 moves from the first portion 871 to the second portion 872 of the guide groove 87. As a result, the buckets 84 move forward toward the inside along the guide grooves 86 and 87 as illustrated in
After moving, the buckets 84 are fixed to the attachment sections 85 with the plurality of bolts 88.
As illustrated in
In this way, the buckets 84 move from the excavating position P1 to the storage position P2 whereby the outer diameter of the front body section 11 can be reduced.
Each of the plurality of peripheral plates 27 (example of a collapsing section, example of a circumferential edge plate) are disposed so as to be able to collapse with respect to the side surface section 82. The plurality of peripheral plates 27 are disposed so as to protrude toward the outside from the side surface section 82.
The plurality of peripheral plates 27 are disposed in a line in the circumferential direction and straddle the entire circumference of the side surface section 82.
The peripheral plates 27 are fan-shaped as seen from the front. In the present embodiment, for example, six peripheral plates 27 are disposed in the circumferential direction and each of the peripheral plates 27 have a fan shape the central angle of which is approximately 60 degrees.
The peripheral plates 27 are each attached with a plurality of fixing bolts 94 to the outside of the rear surface 822 of the side surface section 82 as illustrated in
When traveling in reverse, the peripheral plates 27 are configured to be able to collapse so that the diameter of the front body section 11 can be reduced.
The peripheral plates 27 are rotatably attached to the rear side of the rear surface 822 with hinge sections 28. Two hinge sections 28 are provided and are disposed side by side on the same axis. Each of the hinge sections 28 have supporting members 92a and 92b and a turning shaft section 93. The supporting members 92a and 92b are fixed to the peripheral plates 27 and extend from the peripheral plates 27 toward the rear surface 822. The turning shaft section 93 has a through-hole on the inside. A shaft member that is linked to the end of the supporting member 92a and the end of the supporting member 92b is inserted into the through-hole. With this configuration, the outer circumferential ends 72a of the peripheral plates 27 turn toward the rear about the turning shaft sections 93. The turning shaft is depicted in
As illustrated in
In
A method for collapsing the peripheral plates 27 is explained below.
A collapsing jig 99 is used when collapsing the peripheral plates 27 from the excavating position Q1 to the storage position Q2.
As illustrated in
As illustrated in
As illustrated in
Next, as illustrated in
Next, as illustrated in
When the screw section 991 is further rotated after the state of
In this way, all of the peripheral plates 27 are moved from the excavating position Q1 to the storage position Q2 whereby the outer diameter of the front body section 11 can be reduced.
When the buckets 84 are moved to the storage position P2 and the peripheral plates 27 are moved to the storage position Q2, the roller cutters 83 provided to the side surface section 82 are drawn inward and fixed. The roller cutters 83 provided to the side surface section 82 are illustrated as roller cutters 83′ in
As illustrated in
The attachment member 31 has a plate shape and is fixed to a lower section 22d of the cutter head support 22 with bolts as illustrated in
The guide 32 has a cylindrical shape and is disposed on a lower surface 31a of the attachment member 31 as illustrated in
The hydraulic cylinder 33 is disposed on the lower side of the attachment member 31 and is fixed to the attachment member 31 as illustrated in
The vertical shoe 34 is able to slide on the ground surface of the tunnel. The vertical shoe 34 has a frame section 340, a sliding surface 341, and a cover 347 as illustrated in
The lower end 333a of the cylinder 333 of the hydraulic cylinder 33 is rotatably engaged with the frame section 340 as illustrated in
An annular engagement member 36 for rotatably engaging with the edge section 333b is fixed with bolts, etc., to an upper surface 340a of the frame section 340. The engagement member 36 has an outer edge section 361 positioned outside of the edge section 333b, and an eave section 362 that covers the upper part of the edge section 333b. Consequently, the frame section 340 can turn with respect to the cylinder 333.
The sliding surface 341 is provided so as to surround the outside of the frame section 340 as illustrated in
The sliding surface 341 is divided into three sections in the width direction and has a center surface 342, a left side surface 343, and a right side surface 344. The center surface 342 is positioned in the center in the width direction of the sliding surface 341. The left side surface 343 is disposed on the left side of the center surface 342 facing the forward direction A1. The right side surface 344 is disposed on the right side of the center surface 342 facing the forward direction A1. A recessed section 345 is formed along the front-back direction A between the center surface 342 and the left side surface 343. Additionally, a recessed section 346 is formed along the front-back direction A between the center surface 342 and the right side surface 344.
A cover 347 blocks rocks and the like from hitting the guide 32 from the front. The cover 347 is provided on the front side of the outer circumferential section 35 and the guide 32, etc. The cover 347 is fixed to the frame section 340 and is provided on the upper side of the sliding surface 341 along the front end of the sliding surface 341.
The outer circumferential section 35 is disposed outside of the guide 32. The outer circumferential section 35 has a cylindrical portion and the cylindrical portion is disposed outside of the guide 32 as illustrated in
The vertical shoe 34 is engaged with the hydraulic cylinder 33 in a turnable manner and the hydraulic cylinder 33 is fixed to the attachment member 31 to the cutter head support 22 whereby the vertical shoe 34 is able to turn around the center axis P of the hydraulic cylinder 33 as illustrated in
In addition, because the vertical shoe 34 is attached to the cutter head support 22 via the hydraulic cylinder 33, the vertical shoe 34 is able to move closer (move upward) to the cutter head support 22 due to the contraction of the hydraulic cylinder 33 as illustrated in
The side supports 24 and 25 are disposed on either side in the width direction of the cutter head support 22 as illustrated in
Each of the side supports 24 and 25 have a side shoe 41, a side shoe coupling section 42, a parallel link 43 (example of a first link section), and hydraulic cylinders 44.
The side support 24 and the side support 25 are disposed symmetrically while sandwiching the cutter head support 22 and have the same configurations and, therefore, the side support 24 will be used in the explanation.
The side shoe 41 is disposed so as to cover the left side of the cutter head support 22 as illustrated in
The side shoe coupling section 42 is disposed on the cutter head support 22 side of the side shoe 41 as illustrated in
The parallel link 43 has two parallel coupling members 431. The two coupling members 431 are disposed side by side in the front-back direction A. The coupling members 431 are disposed parallel to each other. The coupling members 431 form an H-shape as seen in the front view as illustrated in
The hydraulic cylinders 44 are disposed substantially horizontally. In
When the hydraulic cylinders 44 contract, the first ends 431a of the coupling members 431 of the parallel link 43 turn toward the side section 22a side about the second ends 431b (see arrow E1). Consequently, the side shoe 41 moves to the cutter head support 22 side and the diameter of the front body section 11 can be reduced as illustrated in
Moreover, when the hydraulic cylinders 44 extend, the first ends 431a of the coupling members 431 of the parallel link 43 turn away from the side section 22a about the second ends 431b (see arrow E2). Consequently, the side shoe 41 moves away from the cutter head support 22 side and the diameter can be increased.
The side shoe 41 (example of a collapsing section, example of a lateral shoe) has a side shoe front section 411 and a side shoe rear section 412 as illustrated in
A coupling section 411c is provided on the inside to the rear end 411b of the side shoe front section 411. Two coupling sections 411c are provided as illustrated in
Hydraulic cylinders 45 for turning the rear end 412b of the side shoe rear section 412 about the coupling shaft G1 are disposed extending from the side shoe front section 411 to the side shoe rear section 412. Two hydraulic cylinders 45 are disposed so as to sandwich the two coupling sections 411c and 412c from above and below as illustrated in
The hydraulic cylinders 45 are disposed substantially horizontally. The hydraulic cylinders 45 each have a cylinder and a rod that is connected to a piston disposed inside the cylinder. Coupling sections 412d are provided on the inside near the front end 412a of the side shoe rear section 412. A first end 45a on the rod side of each hydraulic cylinder 45 is rotatably attached to each coupling section 412d.
In addition, coupling sections 411d are provided on the inside near the rear end 411b of the side shoe front section 411. The coupling sections 411d are overlapped by the coupling sections 411c as seen in a plan view. A second end 45b on the cylinder side of each hydraulic cylinder 45 is rotatably attached to each coupling section 411d. Turning centers of the first end 45a and the second end 45b of each hydraulic cylinder 45 are approximately parallel to the vertical direction.
When the hydraulic cylinders 45 contract, the coupling sections 412d coupled to the first ends 45a turn toward the arrow F1 and therefore the rear end 412b of the side shoe rear section 412 turns in the direction of the arrow F1 about the coupling shaft G1. Consequently, the rear end 412b of the side shoe rear section 412 is able to move to the inside (in the direction approaching the cutter head support 22).
When the hydraulic cylinders 45 extend, the coupling sections 412c coupled to the first ends 45a turn toward the arrow F2 and therefore the rear end 412b of the side shoe rear section 412 turns in the direction of the arrow F2 about the coupling shaft G1. Consequently, the rear end 412b of the side shoe rear section 412 is able to move to the outside (in the direction away from the cutter head support 22).
The roof support 26 is disposed above the cutter head support 22.
The roof support 26 has a roof shoe 51, a parallel link 52, and hydraulic cylinders 53 as illustrated in
The roof shoe 51 is disposed so as to cover the cutter head support 22 from above as illustrated in
The parallel link 52 couples the roof shoe 51 and an upper section 22b of the cutter head support 22. The parallel link 52 (example of a second link section) has two coupling members 521 as illustrated in
The hydraulic cylinders 53 move the roof shoe 51 in a direction approaching the cutter head support 22 or in a direction away from the cutter head support 22. Two hydraulic cylinders 53 are provided and are disposed at both outer sides in the width direction B of the parallel link 52. Each of the hydraulic cylinders 53 are disposed approximately parallel to a vertical plane. The hydraulic cylinders 53 each have a cylinder and a rod that is connected to a piston disposed inside the cylinder.
Coupling sections 51a are provided inside the roof shoe 51 as illustrated in
When the hydraulic cylinders 52 contract, the first ends 521a of the coupling members 521 of the parallel link 52 turn about the second ends 521b toward the upper section 22b (see arrow J1 in
Moreover, when the hydraulic cylinders 53 contract, the first ends 521a of the coupling members 521 of the parallel link 52 turn about the second ends 521b away from the upper section 22b (see arrow J2). Consequently, the roof shoe 51 moves away from the cutter head support 22 side and the diameter can be increased.
The roof shoe 51 (example of a collapsing member, example of an upper shoe) has a roof shoe center section 61, a roof shoe left side section 62, a roof shoe right side section 63, hydraulic cylinders 64, and hydraulic cylinders 65 as illustrated in
The roof shoe left side section 62 is disposed on the left side (B1 direction side) of the roof shoe center section 61. A right end 62b of the roof shoe left side section 62 is coupled to the left end 61a of the roof shoe center section 61. The roof shoe left side section 62 is configured so that a left end 62a is able to turn in the up-down direction about a coupling section 62c with the roof shoe center section 61 (see arrows K1 and K2).
A coupling section 61c1 is provided on the inside to the left end 61a of the roof shoe center section 61. The coupling section 62c is provided on the inside to the right end 62b of the roof shoe left side section 62. The coupling section 61c1 and the coupling section 62c are each formed with a through-hole along the front-back direction A, and a shaft member is inserted into each of the through-holes. Consequently, the left end 62a of the roof shoe left side section 62 is able to turn about a coupling shaft G2 along the front-back direction A in a direction approaching (arrow K1) and a direction away from (arrow K2) the cutter head support 22 with respect to the roof shoe center section 61.
The hydraulic cylinders 64 are disposed straddling the roof shoe center section 61 and the roof shoe left side section 62. As illustrated in
When the hydraulic cylinders 64 contract, the coupling section 62d coupled to the first end 64a turns toward the arrow K1 in
When the hydraulic cylinders 64 extend, the coupling section 62d coupled to the first end 64a turns in the direction of the arrow K2 whereby the left end 62a of the roof shoe left side section 62 turns in the direction of the arrow K2 about the coupling shaft G2. Consequently, the left end 62a of the roof shoe left side section 62 is able to move to the outside (in the direction away from the cutter head support 22).
The roof shoe right side section 63 is disposed on the right side (B2 direction side) of the roof shoe center section 61. A right end 61b of the roof shoe center section 61 is coupled to a left end 63a of the roof shoe right side section 63. The roof shoe right side section 63 is configured so that a right end 63b is able to turn in the up-down direction about a coupling section 63c with the roof shoe center section 61 (see arrows L1 and L2).
A coupling section 61c2 is provided on the inside to the right end 61b of the roof shoe center section 61. The coupling section 63c is provided on the inside to the left end 63a of the roof shoe right side section 63. The coupling section 61c2 and the coupling section 63c are each formed with a through-hole along the front-back direction A, and a shaft member is inserted into each of the through-holes. Consequently, the right end 63a of the roof shoe right side section 63 is able to turn about a coupling shaft G3 along the front-back direction A in a direction approaching (arrow L1) and a direction away from (arrow L2) the cutter head support 22 with respect to the roof shoe center section 61.
The hydraulic cylinders 65 are disposed straddling the roof shoe center section 61 and the roof shoe right side section 63. As illustrated in
When the hydraulic cylinders 65 contract, the coupling sections 63d coupled to the first ends 65a turn toward the arrow L1 and therefore the right end 63b of the roof shoe right side section 63 turns in the direction of the arrow L1 about the coupling shaft G3. Consequently, the right end 63b of the roof shoe right side section 63 is able to move to the inside (in the direction approaching the cutter head support 22).
When the hydraulic cylinders 65 extend, the coupling sections 63d coupled to the first ends 65a turn toward the arrow L2 and therefore the right end 63a of the roof shoe right side section 63 turns in the direction of the arrow L2 about the coupling shaft G3. Consequently, the right end 63b of the roof shoe right side section 63 is able to move to the outside (in the direction away from the cutter head support 22).
As illustrated in
The parallel link 52, the hydraulic cylinders 53, the hydraulic cylinders 64, and the hydraulic cylinders 65 are coupled to the roof shoe center front section 611. The roof shoe center rear section 612 is disposed to the rear of the roof shoe center front section 611. A rear end 611a of the roof shoe center front section 611 is coupled to a front end 612b of the roof shoe center rear section 612. The roof shoe center rear section 612 is configured so that a rear end 612a is able to turn in the up-down direction about a coupling section 612c with the roof shoe center front section 611 (toward the front and toward the back of the sheet in
A coupling section 611c is provided on the inside to the rear end 611a of the roof shoe center front section 611. The coupling section 612c is provided on the inside to a front end 612b of the roof shoe center rear section 612. The coupling section 611c and the coupling section 612c are each formed with a through-hole along the width direction B, and a shaft member is inserted into each of the through-holes. Consequently, the rear end 612a of the roof shoe center rear section 612 is able to turn about a coupling shaft G4 in the width direction B in the direction approaching (see direction toward the front of the sheet in
In addition, hydraulic cylinders 66 are disposed straddling the roof shoe center front section 611 and the roof shoe center rear section 612 so that the rear end 612a of the roof shoe center rear section 612 turns about the coupling shaft G4.
For example, two hydraulic cylinders 66 are disposed along the width direction B. The hydraulic cylinders 66 are each disposed along the front-back direction A. The hydraulic cylinders 66 each have a cylinder and a rod that is connected to a piston disposed inside the cylinder. Coupling sections 612d are provided on the inside near the front end 612b of the roof shoe center rear section 612. A first end 66a on the rod side of each hydraulic cylinder 66 is rotatably attached to each coupling section 612d.
As illustrated in
When the hydraulic cylinders 66 contract, the coupling section 612d coupled to the first end 66a turns in the direction toward the front of the sheet whereby the rear end 612a of the roof shoe center rear section 612 turns in the direction toward the front of the sheet about the shaft G4. Consequently, the rear end 612a of the roof shoe center rear section 612 is able to move to the inside (in the direction approaching the cutter head support 22) (see direction N1 in
When the hydraulic cylinders 66 extend, because the coupling section 612d coupled to the first end 66a turns in the direction toward the back of the sheet, the rear end 612a of the roof shoe center rear section 612 turns in the direction toward the back of the sheet about the coupling shaft G4. Consequently, the rear end 612a of the roof shoe center rear section 612 is able to move to the outside (in the direction away from the cutter head support 22) (see direction N2 in
The roof shoe left side section 62 has a roof shoe left side front section 621 and a roof shoe left side rear section 622 as illustrated in
The roof shoe left side front section 621 is coupled to the roof shoe center front section 611 and the hydraulic cylinders 64 are coupled to the roof shoe left side front section 621.
The roof shoe left side rear section 622 is disposed on the rear side of the roof shoe left side front section 621. A front end 622b of the roof shoe left side rear section 622 is coupled to a rear end 621a of the roof shoe left side front section 621. The roof shoe left side rear section 622 is configured so that a rear end 622a is able to turn in the up-down direction about the center of a coupling section 622c with the roof shoe left side front section 621 (toward the front of the sheet and toward the back of the sheet in
A coupling section 621c is provided on the inside to the rear end 621a of the roof shoe left side front section 621. The coupling section 622c is provided on the inside to the front end 622b of the roof shoe left side rear section 622. The coupling section 621c and the coupling section 622c are each formed with a through-hole along the width direction B, and a shaft member is inserted into each of the through-holes. Consequently, the rear end 622a of the roof shoe left side rear section 622 is able to turn about the coupling shaft G4 in a direction approaching (direction toward the front of the sheet in
In addition, hydraulic cylinders 67 for allowing the rear end 622a of the roof shoe left side rear section 622 to turn about the shaft G4 are disposed straddling the roof shoe left side front section 621 and the roof shoe left side rear section 622.
For example, two hydraulic cylinders 67 are disposed along the width direction B. The hydraulic cylinders 67 are each disposed along the front-back direction A. The hydraulic cylinders 67 each have a cylinder and a rod that is connected to a piston disposed inside the cylinder. Coupling sections 622d are provided on the inside near the front end 622b of the roof shoe left side rear section 622. A first end 67a on the rod side of each hydraulic cylinder 67 is turnably provided to each coupling section 622d.
In addition, coupling sections 621d are provided inside near the rear end 621a of the roof shoe left side front section 621, and a second end 67b on the cylinder side of each hydraulic cylinder 67 is rotatably attached to the coupling section 621d. Turning centers of the first end 67a and the second end 67b of each hydraulic cylinder 67 are approximately parallel to the width direction B.
When the hydraulic cylinders 67 contract, the coupling section 622d coupled to the first end 67a turns toward the front of the sheet whereby the rear end 622a of the roof shoe left side rear section 622 turns in the direction toward the front of the sheet about the shaft G4. Consequently, the rear end 622a of the roof shoe left side rear section 622 is able to move to the inside (in the direction approaching the cutter head support 22) (see direction N1 in
When the hydraulic cylinders 67 extend, the coupling section 622d coupled to the first end 67a turns toward the back of the sheet whereby the rear end 622a of the roof shoe left side rear section 622 turns in the direction toward the back of the sheet about the coupling shaft G4. Consequently, the rear end 622a of the roof shoe left side rear section 622 is able to move to the outside (in the direction away from the cutter head support 22) (see direction N2 in
The roof shoe right side section 63 has a roof shoe right side front section 631 and a roof shoe right side rear section 632 as illustrated in
The roof shoe right side front section 631 is coupled to the roof shoe center front section 611 and the hydraulic cylinders 65 are coupled to the roof shoe right side front section 622.
The roof shoe right side rear section 632 is disposed on the rear side of the roof shoe right side front section 631. A front end 632b of the roof shoe right side rear section 632 is coupled to a rear end 631a of the roof shoe right side front section 631. The roof shoe right side rear section 632 is configured so that a rear end 632a is able to turn in the up-down direction about a coupling section 632c with the roof shoe right side front section 631 (in the direction toward the front of the sheet and toward the back of the sheet in
A coupling section 631c is provided on the inside to the rear end 631a of the roof shoe right side front section 631. The coupling section 632c is provided on the inside to the front end 632b of the roof shoe right side rear section 632. The coupling section 631c and the coupling section 632c are each formed with a through-hole along the width direction B, and a shaft member is inserted into each of the through-holes. Consequently, the rear end 632a of the roof shoe right side rear section 632 is able to turn about the coupling axis G4 in a direction approaching (direction toward the front of the sheet in
Hydraulic cylinders 68 for turning the rear end 632a of the roof shoe right side rear section 632 about the shaft G4 are disposed straddling the roof shoe right side front section 631 and the roof shoe right side rear section 632.
For example, two hydraulic cylinders 68 are disposed along the width direction B. The hydraulic cylinders 68 are each disposed along the front-back direction A. The hydraulic cylinders 68 each have a cylinder and a rod that is connected to a piston disposed inside the cylinder. A coupling section 632d is provided on the inside near the front end 632b of the roof shoe right side rear section 632. A first end 68a on the rod side of each hydraulic cylinder 68 is turnably provided to the coupling section 632d.
In addition, the coupling sections 631d are provided inside near the rear end 631a of the roof shoe right side front section 631, and a second end 68b on the cylinder side of each hydraulic cylinder 68 is turnably attached to the coupling section 631d. Turning centers of the first end 68a and the second end 68b of each hydraulic cylinder 68 are approximately parallel to the width direction B.
When the hydraulic cylinders 68 contract, the coupling section 632d coupled to the first end 68a turns toward the front of the sheet whereby the rear end 632a of the roof shoe right side rear section 632 turns in the direction toward the front of the sheet about the shaft G4. Consequently, the rear end 632a of the roof shoe right side rear section 632 is able to move to the inside (in the direction approaching the cutter head support 22) (see direction N1 in
When the hydraulic cylinders 68 extend, the coupling section 632d coupled to the first end 68a turns toward the back of the sheet whereby the rear end 632a of the roof shoe right side rear section 632 turns in the direction toward the back of the sheet about the coupling shaft G4. Consequently, the rear end 632a of the roof shoe right side rear section 632 is able to move to the outside (in the direction away from the cutter head support 22) (see direction N2 in
The roof shoe center front section 611, the roof shoe left side front section 621, and the roof shoe right side front section 631 correspond to an example of an upper shoe front section, and the roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 correspond to an example of a roof shoe rear section.
The rear body section 12 has the gripper section 70 and a gripper carrier 71 as illustrated in
The gripper section 70 has a pair of side grippers 72a and 72b, a lower gripper 73, an upper gripper 74, side gripper cylinders 75a and 75b, lower gripper cylinders 76, and upper gripper cylinders 77.
The side grippers 72 and 72b are provided to a left portion and a right portion of the gripper carrier 71. Two side gripper cylinders 75a are disposed side by side in the front-back direction as illustrated in
The lower gripper 73 is provided to a lower portion of the gripper carrier 71. Two lower gripper cylinders 76 are disposed side by side in the width direction B as illustrated in
In addition, wheels 78 are mounted to the lower gripper 73 as illustrated in
The upper gripper 74 is provided to an upper portion of the gripper carrier 71. Two upper gripper cylinders 77 are disposed side by side in the width direction B as illustrated in
The tunnel excavation device 1 of the present embodiment causes the side grippers 72, the lower gripper 73, and the upper gripper 74 of the rear body section 12 to extend to the outside so as to be supported by the rear body section 12 against the tunnel inner wall.
The thrust cylinders 13a extend, the front body section 11 travels forward with respect to the rear body section 12, and the cutter head 21 performs excavation. During excavation, the roof shoe 51, the vertical shoe 34, and the side shoes 41 slide against the tunnel inner wall and the excavation can be performed in a stable manner.
Next, the main beam 14 is supported upward with hydraulic pressure using the rear support 18 and then the thrust cylinders 13a contract and the rear body section 12 travels forward.
By repeating these actions, the tunnel excavation device 1 moves forward while excavating.
Next, actions while traveling in reverse will be explained.
When traveling in reverse, the diameters of the front body section 11 and the rear body section 12 are reduced. In the front body section 11, all of the peripheral plates 27 are collapsed from the excavating position Q1 to the storage position Q2. All of the buckets 84 are moved from the excavating position P1 to the storage position P2. In addition, the roller cutters 83′ of the side surface section 82 are drawn inward and fixed.
The diameter of the roof shoe 51 is also reduced.
The roof shoe 51 moves downward due to the contraction of the hydraulic cylinders 53 and approaches the cutter head support 22 (see arrow J1). In addition, the hydraulic cylinders 64 contract and the roof shoe left side section 62 is turned so that the left end 62a moves downward and approaches the cutter head support 22 (see arrow K1). Moreover, the hydraulic cylinders 65 contract and the roof shoe right side section 63 is turned so that the right end 63a moves downward and approaches the cutter head support 22 (see arrow K2). In this way, because the roof shoe 51 is folded in the width direction B, the diameters of the portions of the roof shoe left side section 62 and the roof shoe right side section 63 can also be reduced more than when simply lowering the roof shoe 51, and the entire diameter around the circumference of the roof shoe 51 can be reduced.
The pair of side shoes 41 move inward due to the contraction of the hydraulic cylinders 44 and approach the cutter head support 22 (see arrow E1 in
The diameter of the rear body section 12 is also reduced. Specifically, the side gripper cylinders 75a and 75b, the lower gripper cylinders 76, and the upper gripper cylinders 77 are contracted, and the side grippers 72a and 72b, the lower gripper 73, and the upper gripper 74 move inward with respect to the gripper carrier 71.
As illustrated in
A situation in which the tunnel excavation device 1 of the present embodiment travels in reverse in a curved line will be explained as illustrated in
In
In addition, the vertical shoe 34 turns along the curve accompanying the reverse travel of the tunnel excavation device 1. The vertical shoe 34 rotates anticlockwise in
As illustrated in
The operation of the hydraulic cylinders 33, 44, 53, and 64 to 68 that drive the vertical support 23, the side supports 24 and 25, and the roof support 26 may all or partially be performed automatically with a controller, or may be operated by a worker. The controller has a processor and a memory and the operation is performed automatically by the processor executing a program in the memory.
The tunnel excavation device 1 of the present embodiment has the front body section 11 and the rear body section 12. The front body section 11 has the cutter head 21, the cutter head support 22 (example of a cutter head support section) and the peripheral plates 27 (example of a collapsing section), the roof shoe 51 (example of a collapsing section), or the side shoe 41 (example of a collapsing section). The cutter head 21 has a plurality of roller cutters 83 (example of cutters). The cutter head support 22 supports the cutter head 21. The peripheral plates 27, the roof shoe 51, and the side shoes 41 are provided to the outer circumference and can be collapsed inward. The rear body section 12 is disposed to the rear of the front body section 11. The rear body section 12 has the gripper section 70. The gripper section 70 obtains a reaction force for performing excavation.
By collapsing the collapsing sections provided to the outer circumference in this way, the outer diameters of the collapsing portions can be reduced.
As a result, reverse travel is made possible even when the diameter of the tunnel is smaller due to construction after the excavation.
In addition, because it is thought that curve construction is performed when forming a pit mine, there is a need to travel in a curved line in addition to traveling in a straight line when traveling in reverse. As a result, while there may be interference with the tunnel when traveling in reverse in a curved line even when the diameter of the tunnel is reduced, the interference with the tunnel is eliminated due to the collapsing and reverse travel is made possible.
The peripheral plates 27 (example of circumferential edge plates) are provided to the tunnel excavation device 1 of the present embodiment. The peripheral plates 27 are disposed on the circumferential edge of the cutter head 21. The peripheral plates 27 are coupled to the side surface section 82 (example of side surface) of the cutter head 21 in a collapsible manner via the hinge sections 28 (example of coupling section).
By collapsing the peripheral plates 27 provided to the outer circumference of the cutter head 21 inwardly in this way, the outer diameter of the cutter head 21 can be reduced.
As a result, reverse travel is made possible even when the diameter of the tunnel is smaller due to construction after the excavation.
The side shoes 41 (example of lateral shoe) disposed lateral to the cutter head support 22 are provided to the tunnel excavation device 1 of the present embodiment. The side shoes 41 each have the side shoe front section 411 (example of a lateral shoe front section) and the side shoe rear section 412 (example of a lateral shoe rear section). The side shoe front section 411 is connected to the cutter head support 22. The side shoe rear section 412 is disposed to the rear of the side shoe front section 411 and is coupled in a turnable manner to the side shoe front section 411. The side shoe rear section 412 is configured so that the rear end 412b of the side shoe rear section 412 is able to turn horizontally about the coupling section 412c with the side shoe front section 411.
In addition, because it is thought that curve construction is performed when forming a pit mine, there is a need to travel in a curved line in addition to traveling in a straight line when traveling in reverse. However, the side shoe rear section 412 of the side shoe 41 on the outer circumferential side of the curve can be collapsed so that the rear end 412b moves inward.
According to such a configuration, interference by the side shoe 41 with the tunnel inner wall can be prevented and travel in reverse in a curved line is made possible.
The tunnel excavation device 1 of the present embodiment has the parallel link 43 (example of a first link section). The parallel link 43 couples the cutter head support 22 to the side shoe 41 and the side shoe 41 is able to move in the direction E1 approaching the cutter head support 22 and in the direction E2 away from the cutter head support 22.
According to such a configuration, the diameter of the front body section 11 can be reduced due to the side shoe 41 approaching the cutter head support 22, and therefore reverse travel is made possible even when the inner diameter of the tunnel is smaller due to construction after the excavation.
The roof shoe 51 (example of an upper shoe) disposed above the cutter head support 22 is provided to the tunnel excavation device 1 of the present embodiment. The roof shoe 51 has the roof shoe center section 61 (example of an upper shoe center section), and the roof shoe left side section 62 (example of an upper shoe side section) and the roof shoe right side section 63 (example of a roof shoe side section). The roof shoe left side section 62 and the roof shoe right side section 63 are disposed laterally in the width direction B of the roof shoe center section 61, and are turnably coupled to the roof shoe center section 61. The roof shoe left side section 62 and the roof shoe right side section 63 are configured so that the left end 62a (example of an end on the outside) of the roof shoe left side section 62 and the right end 63a (example of an end on the outside) of the roof shoe right side section 63 are able to turn in the up-down direction about the coupling sections 62c and 63c with the roof shoe center section 61.
According to such a configuration, when traveling in reverse along a curved line, the roof shoe side section on the outer circumferential side of the curve among the roof shoe left side section 62 and the roof shoe right side section 63 can collapse with respect to the roof shoe center section 61 so that the ends on the outside move inward.
As a result, interference by the roof shoe 51 with the tunnel inner wall can be prevented and travel in reverse along a curved line is made possible.
The roof shoe 51 disposed above the cutter head support 22 is provided to the tunnel excavation device 1 of the present embodiment. The roof shoe 51 has the roof shoe center front section 611, the roof shoe left side front section 621, and the roof shoe right side front section 631 (example of upper shoe front section), and the roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 (example of roof shoe rear section). The roof shoe center front section 611 is connected to the cutter head support 22. The roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 are respectively disposed on the rear side of the roof shoe center front section 611, the roof shoe left side front section 621, and the roof shoe right side front section 631 and are respectively coupled in a turnable manner to the roof shoe center front section 611, the roof shoe left side front section 621, and the roof shoe right side front section 631. The roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 are configured so that the respective rear ends 612a, 622a, and 632a of the roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 are respectively able to turn in the up-down direction about the respective coupling sections 612c, 622c, and 623c with the roof shoe center front section 611, the roof shoe left side front section 621, and the roof shoe right side front section 631.
According to such a configuration, the respective rear ends 612a, 622a, and 632a of the roof shoe center rear section 612, the roof shoe left side rear section 622, and the roof shoe right side rear section 632 can be collapsed so as to move inwardly when traveling in reverse in a tunnel that is formed in a curved shape sloping downward.
As a result, interference by the roof shoe 51 with the tunnel inner wall can be prevented and travel in reverse in a tunnel that slopes downward in a curved line is made possible.
The front body section 11 in the tunnel excavation device 1 of the present embodiment further has a parallel link 523 (example of a second link section). The parallel link 52 couples the cutter head support 22 to the roof shoe 51 and is able to move the roof shoe 51 in the direction J1 approaching the cutter head support 22 and in the direction J2 away from the cutter head support 22.
According to such a configuration, the diameter of the front body section 11 can be reduced due to the roof shoe 51 approaching the cutter head support 22, and therefore reverse travel is made possible even when the inner diameter of the tunnel is smaller due to construction after the excavation.
The roof shoe center section 61 in the tunnel excavation device 1 of the present embodiment has the roof shoe center front section 611 (example of an upper shoe center front section) and the roof shoe center rear section 612 (example of an upper shoe center rear section). The roof shoe center front section 611 is connected to the cutter head support 22. The roof shoe center rear section 612 is disposed to the rear of the roof shoe center front section 611 and is coupled in a turnable manner to the roof shoe center front section 611. The roof shoe center rear section 612 is configured so that the rear end 612a of the roof shoe center rear section 612 is able to turn in the up-down direction about the coupling section 612c with the roof shoe center front section 611.
According to such a configuration, the rear end 612a of the roof shoe center rear section 612 can be collapsed so as to move inwardly (downward) when traveling in reverse in a tunnel that is formed in a curved shape sloping downward.
As a result, interference by the roof shoe center section 61 with the tunnel inner wall can be prevented and reverse travel inside the tunnel that slopes downward in a curved line is made possible.
The roof shoe left side section 62 (example of an upper shoe side section) in the tunnel excavation device 1 of the present embodiment has the roof shoe left side front section 621 (example of an upper shoe side front section) and the roof shoe left side rear section 622 (example of an upper shoe side rear section). The roof shoe left side front section 621 is connected to the roof shoe center section 61 (example of the upper shoe center section). The roof shoe left side rear section 622 is disposed on the rear side of the roof shoe left side front section 621 and is coupled in a turnable manner to the roof shoe left side front section 621. The roof shoe left side rear section 622 is configured so that the rear end 622a of the roof shoe left side rear section 622 is able to turn in the up-down direction about the coupling section 622c with the roof shoe left side front section 621. The roof shoe right side section 63 (example of an upper shoe side section) has the roof shoe right side front section 631 (example of an upper shoe side front section) and the roof shoe right side rear section 632 (example of an upper shoe side rear section). The roof shoe right side front section 631 is connected to the roof shoe center section 61 (example of the upper shoe center section). The roof shoe right side rear section 632 is disposed on the rear side of the roof shoe right side front section 631 and is coupled in a turnable manner to the roof shoe right side front section 631. The roof shoe right side rear section 632 is configured so that the rear end 632a of the roof shoe right side rear section 632 is able to turn in the up-down direction about the coupling section 632c with the roof shoe right side front section 631.
According to such a configuration, the respective rear ends 622a and 632a of the roof shoe center rear section 622 and the roof shoe right side rear section 632 can be collapsed so as to move inwardly (downward) when traveling in reverse in a tunnel that is formed in a curved shape sloping downward.
As a result, interference by the roof shoe left side rear section 622 and the roof shoe right side rear section 632 with the tunnel inner wall can be prevented and reverse travel inside the tunnel that slopes downward in a curved line is made possible.
The front body section 11 in the tunnel excavation device 1 of the present embodiment further has the vertical shoe 34 (example of an lower shoe) and the hydraulic cylinder 33 (example of an actuator). The vertical shoe 34 is disposed below the cutter head support 22. The hydraulic cylinder 33 is able to move the vertical shoe 34 in the direction H1 approaching the cutter head support 22 and in the direction H2 away from the cutter head support 22.
According to such a configuration, a gap between the ground and the vertical shoe 34 can be formed by moving the vertical shoe 34 toward the cutter head support 22 with the hydraulic cylinder 33 and the vertical shoe 34 can be placed on the rail 100. As a result for example, the wheels 78 is disposed below the rear body section 12 and the wheels 78 are disposed on the rail 100 and the rail 100 is connected to the tunnel excavation device 1 by means of the hydraulic cylinder and the like and the tunnel excavation device 1 is able to travel in reverse with hydraulic pressure.
(11)
The vertical shoe 34 in the tunnel excavation device 1 of the present embodiment is provided in a turnable manner to the cutter head support 22. The hydraulic cylinder 33 is disposed at the center of rotation of the vertical shoe 34.
According to such a configuration, the vertical shoe 34 can be turned automatically along the shape of the ground constructed in a curved line when traveling in reverse along the curved line.
(12)
The gripper section 70 in the tunnel excavation device 1 of the present embodiment has the pair of side grippers 72a and 72b (example of lateral grippers), the lower gripper 73, and the upper gripper 74. The pair of side grippers 72a and 72b are provided on both sides of the rear body section 12. The lower gripper 73 is provided below the rear body section 12. The upper gripper 74 is provided above the rear body section 12. The wheels 78 are provided below the lower gripper 73.
According to such a configuration, the diameter of the rear body section 12 can be reduced when traveling in reverse. In addition, the wheels 78 are disposed on the rail 100 and the tunnel excavation device 1 is connected to the rail with rail clampers or the like, the rail clampers are extended and contracted with hydraulic pressure, and the tunnel excavation device 1 is able to travel in reverse.
While an embodiment of the present disclosure has been explained above, the present disclosure is not limited to the above embodiment and various changes are possible within the scope of the present disclosure.
While the peripheral plates 27 of the present embodiment are collapsed using the collapsing jig 99, the present invention is not limited in this way and a hydraulic cylinder or a hydraulic jack may be provided and the peripheral plates 27 may be collapsed using hydraulic pressure.
While the storage hydraulic cylinders 89 is carried in and the bucket 84 is moved to the storage position P2 by means of in the present embodiment, the present invention is not limited in this way and a jig configured in the same manner as the above-mentioned collapsing jig 99 may also be used.
While the rear sections of the side shoe 41 and the roof shoe 51 are configured in a turnable manner so that the side shoe 41 and the roof shoe 51 cane be folded, when the length in the front-back direction A is small, the side shoe 41 and the roof shoe 51 may not be configured so as to be folded.
While the upper gripper 74, the side grippers 72 and the lower gripper 73 are provided up and down and left and right to the rear body section 12 in the above embodiment, the present invention is not limited in this way and, for example, only the side grippers 72 may be provided.
While the hydraulic cylinders 44, 53, and 64 to 68 are used in the above embodiment, the present invention is not limited to hydraulic cylinders and may be jacks or the like.
While the above embodiment describes causing the tunnel excavation device 1 to travel in reverse with hydraulic pressure by means of the rail clampers, the present invention is not limited to rail clampers and the tunnel excavation device 1 may be towed by another vehicle or the like.
While an embodiment is disclosed that addresses the purpose of avoiding interference when the tunnel excavation device 1 travels in reverse in a curved line, the present disclosure is also applicable to a sharply curved line section during forward travel.
The tunnel excavation device of the present disclosure demonstrates the effect of being able to travel in reverse and is applicable to pit mining.
Number | Date | Country | Kind |
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2020-058000 | Mar 2020 | JP | national |
This application is a U.S. National stage application of International Application No. PCT/JP2021/007234, filed on Feb. 26, 2021. This U.S. National stage application claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2020-058000, filed in Japan on Mar. 27, 2020, the entire contents of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/007234 | 2/26/2021 | WO |