1. Field of the Invention
The present invention relates to a two-stage rotary compressor (hereinafter, also simply referred to as “rotary compressor”), and specifically to a compressor with improved compression efficiency of refrigerant by reducing pressure loss of a low-pressure connecting pipe for connecting a compressor housing and an accumulator.
2. Description of the Related Art
Conventionally, a two-stage rotary compressor includes a low-stage compressing section and a high-stage compressing section and a motor for driving the low-stage compressing section and the high-stage compressing section inside of a cylindrical compressor housing that is a sealed container, and includes an accumulator outside of the compressor housing.
On an outer peripheral wall of the cylindrical compressor housing, a first communication hole, a second communication hole, and a third communication hole are provided apart from one another on a straight line along the center axis direction of the housing, and one end of a low-stage suction pipe for sucking in low-pressure gas refrigerant Ps within the accumulator is connected through the second communication hole to a suction hole of the low-stage compressing section.
Further, one end of a low-stage discharge pipe for discharging low-stage discharge gas refrigerant Pm to outside of the compressor housing is connected through the first communication hole to a low-stage muffler discharge hole of the low-stage compressing section, and one end of a high-stage suction pipe for sucking in the low-stage discharge gas refrigerant Pm is connected through the third communication hole to a suction hole of the high-stage compressing section. The other end of the low-stage suction pipe and the accumulator are connected by a low-pressure connecting pipe and the other end of the low-stage discharge pipe and the other end of the high-stage suction pipe are connected by an intermediate connecting pipe.
Through the pipe connection, a gas refrigerant flows in the following manner. The low-pressure gas refrigerant Ps is sucked in from the accumulator, passes through the low-pressure connecting pipe and the low-stage suction pipe, is taken in from the suction hole of the low-stage compressing section into the low-stage compressing section, and is compressed to intermediate pressure to be the low-stage discharge gas refrigerant Pm.
The low-stage discharge gas refrigerant Pm at the intermediate pressure discharged to the low-stage discharge space passes through the low-stage discharge pipe, the intermediate connecting pipe and the high-stage suction pipe, is sucked in from the suction hole of the high-stage compressing section into the high-stage compressing section, compressed to high pressure to be high-stage discharge gas refrigerant Pd, discharged into the inner space of the compressor housing, and passes through a clearance between motors and is discharged from the discharge pipe to a freezing cycle side (e.g., see Japanese Patent Application Laid-open No. 2006-152931).
However, according to the above described conventional technology, since the first communication hole, the second communication hole, and the third communication hole are provided on the straight line along the center axis direction of the outer peripheral wall of the compressor housing, in order to avoid the interference with the circular intermediate connecting pipe that connects the low-stage discharge pipe and the high-stage suction pipe, the low-pressure connecting pipe that connects the low-stage suction pipe and the accumulator has a complex shape formed by three-dimensional bending at right angles in two parts. Accordingly, there has been a problem that the pipe line resistance becomes greater and the pressure loss of the refrigerant becomes greater, and thus the compression efficiency of the rotary compressor becomes worse.
Further, since the distances between the respective communication holes of the compressor housing are short, there has been a problem that the pressure resistance of the compressor housing becomes lower, and the welding (brazing) operation between the low-pressure connecting pipe and the low-stage suction pipe and the welding (brazing) operation between the intermediate connecting pipe and the low-stage discharge pipe as well as the high-stage suction pipe are difficult.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, a two-stage rotary compressor includes a sealed cylindrical compressor housing in which first, second, third communication holes are sequentially provided apart in an axial direction on an outer peripheral wall thereof; a low-stage compressing section provided within the compressor housing with one end of a low-stage suction pipe connected to a low-stage suction hole through the second communication hole and one end of a low-stage discharge pipe connected to a low-stage muffler discharge hole through the first communication hole; a high-stage compressing section provided near the low-stage compressing section within the compressor housing with one end of a high-stage suction pipe connected to a high-stage suction hole through the third communication hole and a high-stage muffler discharge hole communicating with inside of the compressor housing; a motor for driving the low-stage compressing section and the high-stage compressing section; a sealed cylindrical accumulator held at an outside part of the compressor housing; a low-pressure connecting pipe for connecting a bottom communication hole of the accumulator and the other end of the low-stage suction pipe; and an intermediate connecting pipe for connecting the other end of the low-stage discharge pipe and the other end of the high-stage suction pipe. The first, third communication holes are provided nearly in the same locations in the circumferential direction of the cylindrical compressor housing. The accumulator is held nearly in the same location in the circumferential direction as that of the second communication hole. The second communication hole is provided in a different location in the circumferential direction from those of the first communication hole and the third communication hole for preventing interference between the low-pressure connecting pipe and the intermediate connecting pipe each formed in a two-dimensional arc shape.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of a rotary compressor according to the present invention will be described in detail below with reference to the drawings. The invention is not limited to the embodiments.
As shown in
A stator 111 of the motor 11 is fixed by thermal insert on an inner circumferential surface of the compressor housing 10. A rotor 112 of the motor 11 is located at the center of the stator 111 and fixed by thermal insert to a shaft 15 that mechanically connects the motor 11 and the compressing section 12.
The compressing section 12 includes a low-stage compressing section 12L, and a high-stage compressing section 12H connected in series with the low-stage compressing section 12L and provided above the low-stage compressing section 12L. As shown in
In the low-stage cylinder 121L and the high-stage cylinder 121H, s low-stage cylinder bore 123L and a high-stage cylinder bore 123H are formed coaxially with the motor 11. Within the cylinder bores 123L and 123H, a cylindrical low-stage piston 125L and a cylindrical high-stage piston 125H each having smaller diameters than the bore diameter are provided, and compression spaces for compressing a refrigerant are formed between the respective cylinder bores 123L and 123H and pistons 125L and 125H.
On the cylinders 121L and 121H, grooves over the entire areas at the heights of the cylinders are formed in the radial direction from the cylinder bores 123L and 123H, and a low-stage vane 127L and a high-stage vane 127H, which are plate shaped, are fitted into the grooves. To the compressor housing 10 side of the vanes 127L and 127H, a low-stage spring 129L and a high-stage spring 129H are attached.
By the repulsion force of the springs 129L and 129H, the leading ends of the vanes 127L and 127H are pressed against the outer peripheral surfaces of the pistons 125L and 125H, and, by the vanes 127L and 127H, the compression spaces are partitioned into a low-stage suction chamber 131L and a high-stage suction chamber 131H and a low-stage compression chamber 133L and a high-stage compression chamber 133H.
On the cylinders 121L and 121H, in order to suck in the refrigerant into the suction chambers 131L and 131H, a low-stage suction hole 135L and a high-stage suction hole 135H that communicate with the suction chambers 131L and 131H are provided, and the low-stage suction hole 135L of the low-stage cylinder 121L is provided facing in the circumferential direction different from that in which the high-stage suction hole 135 of the high-stage cylinder 121H and a low-stage muffler discharge hole 210L, which will be described later, face.
Further, an intermediate partition plate 140 is provided between the low-stage cylinder 121L and the high-stage cylinder 121H, and partitions the compression space of the low-stage cylinder 121L and the compression space of the high-stage cylinder 121H. A low-stage end plate 160L is provided below the low-stage cylinder 121L and blocks the lower part of the compression space of the low-stage cylinder 121L. Further, a high-stage end plate 160H is provided above the high-stage cylinder 121H and blocks the upper part of the compression space of the low-stage cylinder 121H.
A lower bearing 161L is formed on the low-stage end plate 160L, and a lower part 151 of the shaft 15 is rotatably supported by the lower bearing 161L. Further, an upper bearing 161H is formed on the high-stage end plate 160H, and an intermediate part 153 of the shaft 15 is fitted in the upper bearing 161H.
The shaft 15 includes a low-stage crank part 152L and a high-stage crank part 152H eccentric 180° in phase from each other, and the low-stage crank part 152L rotatably holds the low-stage piston 125L of the low-stage compressing section 12L and the high-stage crank part 152H rotatably holds the high-stage piston 125H of the high-stage compressing section 12H.
When the shaft 15 rotates, the pistons 125L and 125H make gyratory motions while rolling on the inner circumferential walls of the cylinder bores 123L and 123H, and accordingly, the vanes 127L and 127H make reciprocal motions. Because of the motions of the pistons 125L and 125H and vanes 127L and 127H, volumes of the low-stage suction chamber 131L, the high-stage suction chamber 131H, the low-stage compression chamber 133L, and the high-stage compression chamber 133H continuously change, and the compressing section 12 continuously sucks in, compresses, and discharges the refrigerant.
A low-stage muffler cover 170L is provided under the low-stage end plate 160L and forms a low-stage muffler chamber 180L between the low-stage end plate 160L and itself. Further, the discharge part of the low-stage compressing section 12L is open to the low-stage muffler chamber 180L. Accordingly, a low-stage discharge hole 190L for communicating the compression space of the low-stage cylinder 121L and the low-stage muffler chamber 180L is provided on the low-stage end plate 160L, and a low-stage discharge valve 200L for preventing the backward flow of the compressed refrigerant is provided in the low-stage discharge hole 190L.
As shown in
Further, as shown in
A high-stage muffler cover 170H is provided above the high-stage end plate 160H and forms a high-stage muffler chamber 180H between the high-stage end plate 160H and itself. A high-stage discharge hole 190H for communicating the compression space of the high-stage cylinder 121H and the high-stage muffler chamber 180H is provided on the high-stage end plate 160H, and a high-stage discharge valve 200H for preventing the backward flow of the compressed refrigerant is provided in the high-stage discharge hole 190H. Further, on the high-stage discharge valve 200H, a high-stage discharge valve presser 201H for restricting the amount of deflection opening of the high-stage discharge valve 200H is fastened with a rivet together with the high-stage discharge valve 200H.
The low-stage cylinder 121L, the low-stage end plate 160L, the low-stage muffler cover 170L, the high-stage cylinder 121H, the high-stage end plate 160H, the high-stage muffler cover 170H, and the intermediate partition plate 140 are integrally fastened with a bolt (not shown). Of the integrally fastened compressing section 12, the outer peripheral part of the high-stage end plate 160H is bonded and fixed by spot welding to the compressor housing 10, and thereby, the compressing section 12 is fixed to the compressor housing 10.
As shown in
As shown in
The low-pressure connecting pipe 31 that guides the low-pressure refrigerant for the freezing cycle to the low-stage compressing section 12L via the accumulator 25 is connected to the low-stage suction hole 135L of the low-stage cylinder 121L via the second communication hole 102 and the low-stage suction pipe 104. The part of low-pressure connecting pipe 31 between the low-stage suction pipe 104 and the bottom communication hole 257 of the accumulator 25 is formed by two-dimensional bending into a shape like a quarter of a circle.
One end of a low-stage discharge pipe 105 is connected through the first communication hole 101 to the low-stage muffler discharge hole 210L of the low-stage muffler chamber 180L, one end of a high-stage suction pipe 106 is connected through the third communication hole 103 to the high-stage suction hole 135H of the high-stage cylinder 121H, and the other end of the low-stage discharge pipe 105 and the other end of the high-stage suction pipe 106 are connected by the intermediate connecting pipe 23 formed by two-dimensional bending into a shape like a half of a circle. The second communication hole 102 is provided in a different location in the circumferential direction from those of the first communication hole 101 and the third communication hole 103 for preventing interference between the low-pressure connecting pipe 31 and the intermediate connecting pipe 23.
The discharge part of the high-stage compressing section 12H communicates with the inside of the compressor housing 10 via the high-stage muffler chamber 180H. Accordingly, the high-stage discharge hole 190H for communicating the compression space of the high-stage cylinder 121H and the high-stage muffler chamber 180H is provided on the high-stage end plate 160H, and the high-stage discharge valve 200H for preventing the backward flow of the compressed refrigerant is provided in the high-stage discharge hole 190H. The discharge part of the high-stage muffler chamber 180H communicates with inside of the compressor housing 10. A discharge pipe 107 for discharging the high-pressure refrigerant to the freezing cycle side is connected to the top of the compressor housing 10.
Inside of the compressor housing 10, lubricant oil is sealed nearly up to the height of the high-stage cylinder 121H, and the lubricant oil circulates in the compressing section 12 with a vane pump (not shown) inserted into the lower part of the shaft 15 and seals the part that partitions the compression space of the compression refrigerant with lubrication of sliding members and micro spaces.
As described above, in the rotary compressor 1 of the first embodiment, the first communication hole 101 and the third communication hole 103 of the compressor housing 10 are provided nearly in the same locations in the circumferential direction of the compressor housing 10, and the second communication hole 102 is provided in a different location in the circumferential direction from those of the first communication hole 101 and the third communication hole 103 for preventing interference between the low-pressure connecting pipe 31 and the intermediate connecting pipe 23.
Thus, the bent part of the low-pressure connecting pipe 31 is only one part and can be formed by two-dimensional bending into a shape like an arc, and machining of the low-pressure connecting pipe 31 becomes easier and the cost can be reduced. Further, the pipe line resistance of the low-pressure connecting pipe 31 can be reduced, the suction pressure loss can be reduced, and the compression efficiency of the rotary compressor 1 can be improved.
Furthermore, the distance between the first communication hole 101 and the second communication hole 102 and the distance of the second communication hole 102 and the third communication hole 103 of the compressor housing 10 can be increased and the pressure resistance of the parts between the communication holes of the compressor housing 10 can be improved, and the welding (brazing) operation between the low-pressure connecting pipe 31 and the intermediate connecting pipe 23 is facilitated.
As shown in
Since the low-stage suction hole 135L of the low-stage cylinder 121L is provided in parallel close to the low-stage vane 127L, the low-pressure connecting pipe 31 and the intermediate connecting pipe 23 can be piped in the same manner as that of the first embodiment without change of the bolt hole position of the bolt for securing the entire compressing section 12.
Further, in the other example of the second embodiment shown in
In the rotary compressors 1, 2 of the first and second embodiments, the low-stage suction hole 135L of the low-stage cylinder 121L is provided in the circumferential direction different from that of the high-stage suction hole 135H of the high-stage cylinder 121H; however, in the rotary compressor 3 of the third embodiment, as shown in
According to the rotary compressor 3 of the third embodiment, the low-pressure connecting pipe 31 and the intermediate connecting pipe 23 can be piped in the same manner as that of the first embodiment only by changing the eccentric angle position of the low-stage eccentric part 152L of the shaft 15 without changing the position in which the low-stage suction hole 135L of the low-stage cylinder 121L is formed.
Thus, the accumulator 25 can be provided near the compressor housing 10, and a rotary compressor assembly including the accumulator 25 can be made compact.
As shown in
Further, the rotary compressor 4 of the fourth embodiment including the motor 11 may be adapted to variable rotational speed. At high speed rotation, i.e., when the flow amount of circulating refrigerant is large, the pressure loss in the low-pressure connecting pipe 31 becomes greater. Therefore, reducing the pipe line resistance of the low-pressure connecting pipe 31 improves the efficiency more effectively.
In the rotary compressors 1, 2, 3, and 4 of the first to fourth embodiments in the compressing section 12, the high-stage compressing section 12H is provided above the low-stage compressing section 12L; however, the low-stage compressing section 12L may be provided above the high-stage compressing section 12H.
As described above, the two-stage rotary compressor according to the invention is useful for use at high speed rotation.
The rotary compressor according to an embodiment of the present invention has advantages that the pressure efficiency is improved and the pressure resistance of the compressor housing is improved by reducing the pipe line resistance of the low-pressure connecting pipe, and the welding (brazing) operation of the low-pressure connecting pipe and the intermediate connecting pipe is facilitated.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2008-003266 | Jan 2008 | JP | national |