The present invention relates to an ultrasonic probing method and an apparatus there for utilizing a resonance phenomenon, by which presence/absence of a flaw inside a metal device formed of stainless steel, inconel (nickel-based corrosion resistant and heat-resistant alloy containing chrome and iron), cast iron or the like or in a nuclear reactor pipe, a turbine blade or the like, or a flaw in a welded section of an architecture or construction structure of steel is checked by probing, or sizing of such a flaw is performed by probing.
According to a conventional ultrasonic probing method (see patent document 1), a flaw in a probing target, for example, a steel material, is probed as follows. A narrowband wave having a high frequency of 1.0 MHz, 1.5 MHz or 2.0 MHz is input to a surface of the steel material in an oblique direction into a position right below the surface using an oblique probe usable both for transmission and receiving. Based on whether or not a reflected wave is received by the probe from the defect (so-called flaw) in the steel material in the vicinity of the pole, it is evaluated whether or not there is a flaw.
According to another ultrasonic probing method (see patent document 2), a transmission probe and a receiving probe are used instead of the oblique probe usable both for transmission and receiving, and it is evaluated whether or not there is a flaw by a so-called dual probe method.
However, both of the conventional methods only utilize the properties of the ultrasonic wave that the ultrasonic wave runs straight in the input direction thereof with a high directivity and that the ultrasonic wave is reflected, refracted or converted in mode at, for example, a border between different materials based on the Huygens' principle and the Snell's law. Therefore, these methods have the following problems.
1) According to the conventional methods, a high frequency vibration is used. Therefore, it is relatively difficult to probe a flaw in a probing target formed of a material having a large scattering attenuation such as cast iron or the like.
2) According to the conventional methods, probing is easily performed when a probing area is limited, for example, when a flaw in a welded section is to be probed. However, when a probing area is large, the ultrasonic wave transmission and receiving probes need to be moved for scanning in the entire probing area to each measurement point. This requires a huge number of measurement steps.
3) According to the conventional methods, when it is found whether there is a flaw or not, the determination on the sizing (detection of the width, height, size and the like of the flaw) relies on the ability of the measuring personnel. For this reason, individual differences are generated in sizing.
4) According to the conventional methods, a high frequency vibration is used. Therefore, the amount of vibration attenuated and lost inside the probing target is large. Although being effective for probing a flaw with a short probing length of about 100 mm, the methods are not usable to probe a defect (flaw) located at a long probing length.
Patent document 1: Japanese Laid-Open Patent Publication No. 2001-221784
Patent document 2: Japanese Laid-Open Patent Publication No. 2001-133444
The present invention has an object of providing an ultrasonic probing method and apparatus, by which a wide band ultrasonic wave (ultrasonic wave with a wide band; including a low frequency range) is input to a probing target by a transmission probe, and a wide band ultrasonic wave is received by a receiving probe; a narrow band spectrum of a specified frequency range is extracted from the received wide band wave, so that even a flaw causing a large scattering attenuation can be probed; the sizing coefficients are set for performing the probing with a high precision, and by setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced, so that the individual difference in the sizing result due to the ability of the measuring personnel can be eliminated to improve the precision of the probing; a flaw with a long probing length can be probed; and thus the number of probing steps can be significantly reduced from the conventional art.
By an ultrasonic probing method, according to the present invention, utilizing a resonance phenomenon, a step function voltage is applied to a vibrator in a transmission probe; and a wide band ultrasonic wave is continuously transmitted from the transmission probe and a wide band ultrasonic wave from the probing target is received by a receiving probe. A measurement is performed in the state where the transmission probe and the receiving probe are located away from each other on a surface of the probing target. The method has a receiving function of obtaining a received wave Gj(t) each time the position of each of the probes is changed; an arithmetic operation function of obtaining a spectrum Fj(f) corresponding to the received wave Gj(t) by Fourier transformation; a display function of providing a comparative display of the received wave Gj(t) and the spectrum Fj(f) at measurement points j; a function of generating longitudinal cursors f1, 2f1, 3f1, . . . , nAf1 on a screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors to match each of all the cursors to a rising spectrum peak having a large value; and a function of performing an arithmetic operation/display of a thickness W of the probing target from the values of the longitudinal cursors and a sonic velocity VP of the probing target. The method comprises a first step of extracting a narrow band spectrum FAj(f) of a frequency of nB·f1 from the spectrum Fj(f) using an integer nB of 1 or greater (nB≦nA), and obtaining a component wave GAj(t) corresponding to the narrow band spectrum FAj(f) by inverse Fourier transformation; a second step of providing a comparative display of the component wave GAj(t) using predetermined sizing coefficients ns1, ns2 and ns3; and a third step of determining the position of a flaw inside the probing target right below a line segment connecting the center of the transmission probe and the center of the receiving probe, based on at which of the measurement points a wave is generated on the screen of the comparative display of the component wave GAj(t).
According to the above-described structure, a wide band ultrasonic wave is input to a probing target by a transmission probe, and a wide band ultrasonic wave is received by a receiving probe. From a spectrum Fj(f) corresponding to the wide band received wave Gj(t), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (especially, a flow frequency range) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation (especially, a narrow band component wave is extracted from the longitudinal resonant spectrum).
Since the wide band ultrasonic wave is transmitted and received and the received wave is analyzed as described above, a flaw causing a large scattering attenuation can be probed.
In addition, the sizing coefficients are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the precision of the probing can be improved.
Since the wide band ultrasonic wave which is input to the probing target contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw with a long probing length can be probed.
By an ultrasonic probing method, according to the present invention, utilizing a resonance phenomenon, a step function voltage is applied to a vibrator in a transmission probe; and a wide band ultrasonic wave is continuously transmitted from the transmission probe and a wide band ultrasonic wave from the probing target is received by a receiving probe. A measurement is performed in the state where the transmission probe and the receiving probe are located away from each other on a surface of the probing target. The method has a receiving function of obtaining a received wave Gj(t) each time the position of each of the probes is changed; an arithmetic operation function of obtaining a spectrum Fj(f) corresponding to the received wave Gj(t) by Fourier transformation; a display function of providing a comparative display of the received wave Gj(t) and the spectrum Fj(f) at measurement points j; a function of generating longitudinal cursors f1, 2f1, 3f1, . . . , nAf1 on a screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors to match each of all the cursors to a rising spectrum peak having a large value; a function of performing an arithmetic operation/display of a thickness W of the probing target from the values of the longitudinal cursors and a sonic velocity VP of the probing target; and a function of obtaining a longitudinal cursor fS1 by an arithmetic operation of fS1=γ1·f1 using a sonic ratio γ1 between a transverse wave and a longitudinal wave of the probing target, generating longitudinal cursors fS1, fS2, fS3, . . . , nAfS1 on the screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors by a small amount to match the cursors, which are obtained by multiplying the longitudinal cursor fS1 by an integer, to a rising spectrum peak having a relatively small value. The method comprises a first step of extracting a narrow band spectrum FAj(f) of a frequency of nB·fS1 from the spectrum Fj(f) using an integer nB of 1 or greater (nB≦nA), and obtaining a component wave GAj(t) corresponding to the narrow band spectrum FAj(f) by inverse Fourier transformation; a second step of providing a comparative display of the component wave GAj(t) using predetermined sizing coefficients nS1, nS2 and nS3; and a third step of determining the position of a flaw inside the probing target right below a line segment connecting the center of the transmission probe and the center of the receiving probe, based on at which of the measurement points a wave can be confirmed to be generated on the screen of the comparative display of the component wave GAj(t).
According to the above-described structure, a wide band ultrasonic wave is input to a probing target by a transmission probe, and a wide band ultrasonic wave is received by a receiving probe. From a spectrum Fj(f) corresponding to the wide band received wave Gj(t), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (especially, a flow frequency range) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation (especially, a narrow band component wave is extracted from the longitudinal resonant spectrum).
Since the wide band ultrasonic wave is transmitted and received and the received wave is analyzed as described above, a flaw causing a large scattering attenuation can be probed.
In addition, the sizing coefficients are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the precision of the probing can be improved.
Since the wide band ultrasonic wave which is input to the probing target contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw with a long probing length can be probed.
In one embodiment of the present invention, the positions of the transmission probe and the receiving probe are changed by translating the positions in units of a predetermined amount in a direction perpendicular to the line segment connecting the centers of the probes, or by fixing the position of either one probe and moving the other probe by a predetermined amount in a circumferential direction with the fixed position as the center.
Thus, the number of measurement steps is reduced to shorten the time required for probing. Namely, since the measurement can be performed line by line, as opposed to the conventional point by point measurement, the number of probing steps can be significantly reduced.
In one embodiment of the present invention, a function sin {(π/2) (f/fHL)} defined by the spectrum Fj(f) and a predetermined fHL is used to calculate
is calculated by Fourier transformation; Fj(f) is replaced with F{tilde over ( )}j(f); and Gj(f) is replaced with G{tilde over ( )}j(f) (where F{tilde over ( )}j(f) and G{tilde over ( )}j(f) represent a state where “{tilde over ( )}” is provided above Fj and Gj in the expression; i is an imaginary number; the same is applied to the following).
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by: obtaining a combination function S(f) of an increase function which is 0.0 at a frequency of 0 and 1.0 at a frequency of f0, a decrease function which is 1.0 at a frequency of f0 and 0.0 at a frequency of 2f0, and a function which is 0.0 at a frequency of 2f0 or greater; setting the frequency f0 to a value of nB×f1 or a value of nB×fS1; and obtaining FAj(f) by an arithmetic operation of: FAj(f)=S(f)nS4×Fj(f), using the function S(f) and a sizing coefficient nS4.
According to the above-described structure, the narrow band spectrum FAj(f) is obtained using the combination function S(f) and the sizing coefficient nS4 (nS4 is an integer of 1 or greater). Therefore, the narrow band spectrum can be obtained simply and appropriately. By increasing the value of nS4, the bandwidth of the narrow band spectrum FAj(f) can be decreased.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by performing an arithmetic operation of:
FA
j(f)=S(f)·Fj(f),
or band pass processing,
in the state where:
a predetermined value Δfa which is preset or an externally input is used; the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1, (where f{tilde over ( )}1 represents a state where “{tilde over ( )}” is provided above f1 in the expression; the same is applied to the following); and
a function S(f) which is:
0.0 at a frequency of 0≦f≦f{tilde over ( )}i−Δfa,
1.0 at a frequency of f{tilde over ( )}1−Δfa≦f≦f{tilde over ( )}1+Δfa, and
0.0 at a frequency of f>f{tilde over ( )}1+Δfa,
and the spectrum Fj(f) are used.
According to the above-described structure, the narrow band spectrum FAj(f) is extracted using the combination function S(f) and the spectrum Fj(f) corresponding to the received wave Gj(t). Therefore, the narrowband spectrum can be obtained simply and appropriately.
In one embodiment of the present invention, the component wave GAj(t) is provided for the comparative display using the predetermined sizing coefficients nS1, nS2 and nS3 by:
setting the maximum amplitude of each of the measurement points j of the component wave GAj(t) to Aj;
setting the maximum value in Aj to Amax;
replacing Aj which is Aj=(1/nS1)Amax with Amax using the sizing coefficient nS1;
obtaining G{tilde over ( )}Aj(t) by an arithmetic operation of G{tilde over ( )}Aj(t)=(Aj/Amax)GAj(t);
replacing GAj(t) with G{tilde over ( )}Aj(t);
then creating a wave of nS3×GAjnS2(t) using the other sizing coefficients nS2 and nS3; and
providing a comparative display of nS3×GAjnS2(t) as the comparative display of the component wave GAj(t).
Substantially the same comparative display is provided regarding the narrowband spectrum FAj(t). (G{tilde over ( )} represents a state where “{tilde over ( )}” is provided above G in the expression; the same is applied to the following.)
Therefore, the comparative display of the component wave GAj(t) is provided appropriately, and the difference in amplitude between the waves to be provided for the comparative display is clarified.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by:
obtaining the narrow band spectrum FAj(f) by the arithmetic operation of:
FA
j(f)=S(f)nS4·Fj(f)
each time the calculation of:
f
0
=f
0
+Δf
H
is performed;
repeating the first through third steps each time FAj(f) is obtained; and
stopping the arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)nS4×Fj(f), and the first through third steps by an external instruction or automatically,
in the state where:
a combination function S(f) is obtained by an increase function which is 0.0 at a frequency of 0 and 1.0 at a frequency of f0, a decrease function which is 1.0 at a frequency of f0 and 0.0 at a frequency of 2f0, and a function which is 0.0 at a frequency of 2f0 or greater; the function S(f), a sizing coefficient nS4, and a predetermined value Δf0 are used; and
where the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1,
the initial value of the frequency f0 is f0=nB·f{tilde over ( )}1−Δf0,
the final value of the frequency f0 is f0=nB·f{tilde over ( )}1+Δf0;
the change amount of the frequency is ΔfH.
Therefore, the narrow band spectrum FAj(f) can be obtained simply and appropriately. By increasing the value of the sizing coefficient nS4 (nS4 is an integer of 1 or greater), the bandwidth of the narrow band spectrum FAj(f) obtained by the arithmetic operation of FAj(f)=S(f)nS4·Fj(f) can be decreased.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by:
obtaining the narrow band spectrum FAj(f) by the arithmetic operation of:
FA
j(f)=S(f)×Fj(f)
or band pass processing each time the calculation of:
f
0
=f
0
+Δf
H
is performed;
repeating the first through third steps each time FAj(f) is obtained; and
stopping the arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)·Fj(f), and the first through third steps by an external instruction or automatically,
in the state where:
the predetermined value Δfa is used;
a function S(f) which is
0.0 at a frequency of 0≦f<f0−Δfa,
1.0 at a frequency of f0−Δfa≦f≦f0+Δfa, and
0.0 at a frequency of f>f0+Δfa,
is used, and the predetermined value Δf0 is used; and
where the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1,
the initial value of the frequency f0 is f0=nB·f{tilde over ( )}1−Δf0,
the final value of the frequency f0 is f0=nB·f{tilde over ( )}1+Δf0, and
the change amount of the frequency is ΔfH.
Therefore, the narrow band spectrum FAj(t) can be obtained simply and appropriately.
In one embodiment of the present invention, either one of a combination function FiLT(t) obtained by combining a sin function which is 0.0 at time 0, 1.0 at time tg, and 0.0 at time 2tg, and a function which is 0.0 at time 2 tg or greater;
a combination function FiLT(t) obtained by combining a function which is 0.0 at time 0 to tg−Δt, a sin function which is 0.0 at time tg−Δt, 1.0 at time tg, and 0.0 at time tg+Δt, and a function which is 0.0 at time tg+Δt or greater using the predetermined value Δt; and
a combination function FiLT(t) obtained by combining an increase function which is 0.0 at time 0 and 1.0 at time tg and a function which is 1.0 at time tg or greater is selected;
a predetermined value Δtg and a predetermined coefficient n5 are used;
the initial value of time tg is set to 0.0;
each time the arithmetic operation of:
t
g
=t
g
+Δt
g
is performed, a component wave GBj(t) is obtained by the arithmetic operation of:
GB
j(t)=FiLTn5(t)·GAj(t);
each time GBj(t) is obtained, GAj(t) in the second and third steps is replaced with GBj(t); and
the arithmetic operation of tg=tg+Δtg, the arithmetic operation of GBj(t)=FiLTn5(t)·GAj(t), and the second and third steps are stopped by an external instruction or automatically.
According to the above-described structure, the component wave GBj(t) is calculated using the combination function, i.e., the so-called time history filter FiLT (t). Therefore, presence/absence of a flaw can be more clearly shown by the comparative display of the component wave.
In an ultrasonic probing apparatus, according to the present invention, utilizing a resonance phenomenon, a step function voltage is applied to a vibrator in a transmission probe; and a wide band ultrasonic wave is continuously transmitted from the transmission probe and a wide band ultrasonic wave from the probing target is received by a receiving probe. A measurement is performed in the state where the transmission probe and the receiving probe are located away from each other on a surface of the probing target. The apparatus has a receiving function of obtaining a received wave Gj(t) each time the position of each of the probes is changed; an arithmetic operation function of obtaining a spectrum Fj(f) corresponding to the received wave Gj(t) by Fourier transformation; a display function of providing a comparative display of the received wave Gj(t) and the spectrum Fj(f) at measurement points j; a function of generating longitudinal cursors f1, 2f1, 3f1, . . . , nAf1 on a screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors to match each of all the cursors to a rising spectrum peak having a large value; and a function of performing an arithmetic operation/display of a thickness W of the probing target from the values of the longitudinal cursors and a sonic velocity VP of the probing target. The apparatus comprises an inverse transformation section for extracting a narrow band spectrum FAj(f) of a frequency of nB·f1 from the spectrum Fj(f) using an integer nB of 1 or greater, and obtaining a component wave GAj(t) corresponding to the narrow band spectrum FAj(f) by inverse Fourier transformation; a comparative display section for providing a comparative display of the component wave GAj(t) using predetermined sizing coefficients nS1, nS2 and nS3; and a determination section for determining the position of a flaw inside the probing target right below a line segment connecting the center of the transmission probe and the center of the receiving probe, based on at which of the measurement points a wave is generated on the screen of the comparative display of the component wave GAj(t).
According to the above-described structure, a wide band ultrasonic wave is input to a probing target by a transmission probe, and a wide band ultrasonic wave is received by a receiving probe. From a spectrum Fj(f) corresponding to the wide band received wave Gj(t), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (especially, a flow frequency range) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation (especially, a narrow band component wave is extracted from the longitudinal resonant spectrum).
Since the wide band ultrasonic wave is transmitted and received and the received wave is analyzed as described above, a flaw causing a large scattering attenuation can be probed.
In addition, the sizing coefficients are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the precision of the probing can be improved.
Since the wide band ultrasonic wave which is input to the probing target contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw with a long probing length can be probed.
In an ultrasonic probing apparatus, according to the present invention, utilizing a resonance phenomenon, a step function voltage is applied to a vibrator in a transmission probe; and a wide band ultrasonic wave is continuously transmitted from the transmission probe and a wide band ultrasonic wave from the probing target is received by a receiving probe. A measurement is performed in the state where the transmission probe and the receiving probe are located away from each other on a surface of the probing target. The apparatus has a receiving function of obtaining a received wave Gj(t) each time the position of each of the probes is changed; an arithmetic operation function of obtaining a spectrum Fj(f) corresponding to the received wave Gj(t) by Fourier transformation; a display function of providing a comparative display of the received wave Gj(t) and the spectrum Fj(f) at measurement points j; a function of generating longitudinal cursors f1, 2f1, 3f1, . . . , nAf1 on a screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors to match each of all the cursors to a rising spectrum peak having a large value; a function of performing an arithmetic operation/display of a thickness W of the probing target from the values of the longitudinal cursors and a sonic velocity VP of the probing target; and a function of obtaining a longitudinal cursor fS1 by an arithmetic operation of fS1=γ1·f1 using a sonic ratio γ1 between a transverse wave and a longitudinal wave of the probing target, generating longitudinal cursors fS1, 2fS1, 3fS1, . . . , nAfS1 on the screen of the comparative display of the spectrum Fj(f), and changing the positions of the longitudinal cursors by a small amount to match the cursors, which are obtained by multiplying the longitudinal cursor fS1 by an integer, to a rising spectrum peak having a relatively small value. The apparatus comprises an inverse transformation section for extracting a narrow band spectrum FAj(f) of a frequency of nB·fS1 from the spectrum Fj(f) using an integer nB of 1 or greater, and obtaining a component wave GAj(t) corresponding to the narrow band spectrum FAj(f) by inverse Fourier transformation; a comparative display section for providing a comparative display of the component wave GAj(t) using predetermined sizing coefficients nS1, nS2 and nS3; and a determination section for determining the position of a flaw inside the probing target right below a line segment connecting the center of the transmission probe and the center of the receiving probe, based on at which of the measurement points a wave can be confirmed to be generated on the screen of the comparative display of the component wave GAj(t).
According to the above-described structure, a wide band ultrasonic wave is input to a probing target by a transmission probe, and a wide band ultrasonic wave is received by a receiving probe. From a spectrum Fj(f) corresponding to the wide band received wave Gj(t), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (especially, a flow frequency range) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation (especially, a narrow band component wave is extracted from the longitudinal resonant spectrum).
Since the wide band ultrasonic wave is transmitted and received and the received wave is analyzed as described above, a flaw causing a large scattering attenuation can be probed.
In addition, the sizing coefficients are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the precision of the probing can be improved.
Since the wide band ultrasonic wave which is input to the probing target contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw with a long probing length can be probed.
In one embodiment of the present invention, the positions of the transmission probe and the receiving probe are changed by translating the positions in units of a predetermined amount in a direction perpendicular to the line segment connecting the centers of the probes, or by fixing the position of either one probe and moving the other probe by a predetermined amount in a circumferential direction with the fixed position as the center.
Thus, the number of measurement steps is reduced to shorten the time required for probing. Namely, since the measurement can be performed line by line, as opposed to the conventional point by point measurement, the number of probing steps can be significantly reduced.
In one embodiment of the present invention, a function sin {(π/2) (f/fHL)} defined by the spectrum Fj(f) and a predetermined fHL is used to calculate
is calculated by Fourier transformation; Fj(f) is replaced with F{tilde over ( )}j(f); and Gj(f) is replaced with G{tilde over ( )}j(f) (where F{tilde over ( )}j and G{tilde over ( )}j represent a state where “{tilde over ( )}” is provided above Fj and Gj in the expression; is an imaginary number; the same is applied to the following).
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by: obtaining a combination function S(f) of an increase function which is 0.0 at a frequency of 0 and 1.0 at a frequency of f0, a decrease function which is 1.0 at a frequency of f0 and 0.0 at a frequency of 2f0, and a function which is 0.0 at a frequency of 2f0 or greater; setting the frequency f0 to a value of nB·f1 or a value of nB×fS1; and obtaining FAj(f) by an arithmetic operation of:
FA
j(f)=S(f)nS4×Fj(f),
using the function S(f) and a sizing coefficient nS4.
According to the above-described structure, the narrow band spectrum FAj(f) is obtained using the combination function S(f) and the sizing coefficient nS4 (nS4 is an integer of 1 or greater). Therefore, the narrow band spectrum can be obtained simply and appropriately. By increasing the value of nS4, the bandwidth of the narrow band spectrum FAj(f) can be decreased.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by performing an arithmetic operation of:
FA
j(f)=S(f)·Fj(f),
or band pass processing,
in the state where:
a predetermined value Δfa which is preset or an externally input is used;
the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1 (where f{tilde over ( )}1 represents a state where “{tilde over ( )}” is provided above f1 in the expression; the same is applied to the following); and
a function S(f) which is:
0.0 at a frequency of 0≦f<f{tilde over ( )}1−Δfa,
1.0 at a frequency of f{tilde over ( )}1−Δfa≦f≦f{tilde over ( )}1+Δfa, and
0.0 at a frequency of f>f{tilde over ( )}1+Δfa,
and the spectrum Fj(f) are used.
According to the above-described structure, the narrow band spectrum FAj(f) is extracted using the combination function S(f) and the spectrum Fj(f) corresponding to the received wave Gj(t). Therefore, the narrowband spectrum can be obtained simply and appropriately.
In one embodiment of the present invention, the component wave GAj(t) is provided for the comparative display using the predetermined sizing coefficients nS1, nS2 and nS3 by:
setting the maximum amplitude of each of the measurement points j of the component wave GAj(t) to Aj;
setting the maximum value in Aj to Amax;
replacing Aj which is Aj=(1/nS1)Amax with Amax using the sizing coefficient nS1;
obtaining G{tilde over ( )}Aj(t) by an arithmetic operation of G{tilde over ( )}Aj(t)=(Aj/Amax)GAj(t);
replacing GAj(t) with G{tilde over ( )}Aj(t);
then creating a wave of nS3×GAjnS2(t) using the other sizing coefficients nS2 and nS3; and
providing a comparative display of nS3×GAjnS2(t) as the comparative display of the component wave GAj(t)
(where G{tilde over ( )} represents a state where “{tilde over ( )}” is provided above G in the expression; the same is applied to the following).
Therefore, the comparative display of the component wave GAj(t) is provided appropriately, and the difference in amplitude between the waves to be provided for the comparative display is clarified.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by:
obtaining the narrow band spectrum FAj(f) by the arithmetic operation of:
FA
j(f)=S(f)ns4×Fj(f)
each time the calculation of:
f
0
=f
0
+Δf
H
is performed;
repeating the processing by the inverse transformation section, the comparative display section and the determination section each time FAj(f) is obtained; and
stopping the arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)nS4×Fj(f), and the processing by the inverse transformation section, the comparative display section and the determination section by an external instruction or automatically,
in the state where:
a combination function S(f) is obtained by an increase function which is 0.0 at a frequency of 0 and 1.0 at a frequency of f0, a decrease function which is 1.0 at a frequency of f0 and 0.0 at a frequency of 2f0, and a function which is 0.0 at a frequency of 2f0 or greater;
the function S(f), a sizing coefficient nS4, and a predetermined value Δf0 are used; and
where the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1,
the initial value of the frequency f0 is f0=nB·f{tilde over ( )}1−Δf0,
the final value of the frequency f0 is f0=nB·f{tilde over ( )}1+Δf0;
the change amount of the frequency is ΔfH.
Therefore, the narrow band spectrum FAj(f) can be obtained simply and appropriately. By increasing the value of the sizing coefficient nS4 (nS4 is an integer of 1 or greater), the bandwidth of the narrow band spectrum FAj(f) obtained by the arithmetic operation of FAj(f)=S(f)nS4·Fj(f) can be decreased.
In one embodiment of the present invention, the narrow band spectrum FAj(f) is extracted by:
obtaining the narrow band spectrum FAj(f) by the arithmetic operation of:
FA
j(f)=S(f)×Fj(f),
or band pass processing each time the calculation of:
f
0
=f
0
+Δf
H
is performed;
repeating the processing by the inverse transformation section, the comparative display section and the determination section each time FAj(f) is obtained; and
stopping the arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)×Fj(f), and the processing by the inverse transformation section, the comparative display section and the determination section by an external instruction or automatically,
in the state where:
the predetermined value Δfa is used;
a function S(f) which is
0.0 at a frequency of 0≦f<f0−Δfa,
1.0 at a frequency of f0−Δfa≦f≦f0+Δfa, and
0.0 at a frequency of f>f0+Δfa,
is used, and the predetermined value Δf0 is used; and
where the longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1,
the initial value of the frequency f0 is f0=nB·f{tilde over ( )}1−Δf0,
the final value of the frequency f0 is f0=nB·f{tilde over ( )}1+Δf0, and
the change amount of the frequency is ΔfH.
Therefore, the narrow band spectrum FAj(t) can be obtained simply and appropriately.
In one embodiment of the present invention, either one of a combination function FiLT (t) obtained by combining a sin function which is 0.0 at time 0, 1.0 at time tg, and 0.0 at time 2tg, and a function which is 0.0 at time 2 tg or greater;
a combination function FiLT(f) obtained by combining a function which is 0.0 at time 0 to tg−Δt, a sin function which is 0 at time tg−Δt, 1.0 at time tg, and 0.0 at time tg+Δt, and a function which is 0.0 at time tg+Δt or greater using the predetermined value Δt; and
a combination function FiLT(t) obtained by combining an increase function which is 0.0 at time 0 and 1.0 at time tg and a function which is 1.0 at time tg or greater is selected; the predetermined value Δtg and the predetermined coefficient n5 are used;
the initial value of time tg is set to 0.0;
each time the arithmetic operation of:
t
g
=t
g
+Δt
g
is performed, the component wave GBj(t) is obtained by the arithmetic operation of:
GB
j(t)=FiLTn5(t)·GAj(t);
each time GBj(t) is obtained, GAj(t) in the processing by the comparative display section and the determination section is replaced with GBj(t); and
the arithmetic operation of tg=tg+Δtg, the arithmetic operation of GBj(t)=FiLTn5(t)·GAj(t), and the processing by the comparative display section and the determination section are stopped by an external instruction or automatically.
According to the above-described structure, the component wave GBj(t) is calculated using the combination function, i.e., the so-called time history filter FiLT(t). Therefore, presence/absence of a flaw can be more clearly shown by the comparative display of the component wave.
According to the present invention, a flaw causing a large scattering attenuation can be probed; the precision of the probing can be improved; and a flaw with a long probing length can be probed.
One embodiment of the present invention will be described in detail with reference to the figures.
The figures show an ultrasonic probing method and an apparatus therefor. First, with reference to
On a surface of a probing target, a transmission probe 31 and a receiving probe 32 are provided in contact with the surface.
The transmission probe 31 transmits a wide band ultrasonic wave (e.g., 0 to 2.5 MHz), and the receiving probe 32 receives a wide band ultrasonic signal.
The transmission probe 31 is supplied with an electric current from a current supply circuit 33 of an ultrasonic transmission device, and the transmission probe 31 transmits an ultrasonic signal to be incident on the probing target 30.
An ultrasonic wave signal received by the receiving probe 32 is input to an analysis device 34 and analyzed.
In the analysis device 34, the signal received by the receiving probe 32 is amplified by an amplification circuit 35 and then filtered by a filtering circuit 36. The resultant signal is converted into a digital signal by an A/D conversion circuit (analog/digital conversion circuit) 37 and input to a CPU 40 via a gate array 38.
On a hard disc 39, analysis processing application software and time-series data processed by an operation by the CPU 40 are stored. The CPU 40 is an inverse transformation section for obtaining a component wave GAj(t) by Fourier transformation as described later.
The result of the analysis is input to, and displayed on, a display device 41. The display device 41 is a comparative display section usable for a display of a narrow band spectrum FAj(f) or for a comparative display of a component wave GAj(t) or a component wave GBj(t) as described later.
The ultrasonic probing apparatus is further structured such that necessary information is input from a keyboard 42 as input means to the CPU 40. A memory 43 is used for temporarily storing data used by the CPU 40 for operations. The CPU 40 outputs a control signal to a control circuit 44, and the control circuit 44 outputs an operation instruction signal to the amplification circuit 35, the filtering circuit 36, the A/D conversion circuit 37, the gate array 38, and the current supply circuit 33.
The current supply circuit 33 is connected to the transmission probe 31 via a coaxial cable 45. As shown in
As shown in
Each time a wide band ultrasonic wave is input to the probing target 30, a received wave is obtained by the receiving probe 32. The received wave is transmitted to the amplification circuit 35 of the analysis device 34 via a coaxial cable 49 as time-wise fluctuation data of the voltage. The time-wise fluctuation data transmitted to the amplification circuit 35 reaches the A/D conversion circuit 37 via the filtering circuit 36, and an analog value of the voltage is converted into a digital value by the A/D conversion circuit 37 and transferred to the CPU 40 via the gate array 38. Thus, a time history of voltage digital value is displayed on the display device 41.
An instruction to amplify or damp the voltage and to perform low pass/high pass filtering is transferred to the CPU 40 automatically or by an external instruction using the keyboard 42. The CPU 40 controls the amplification circuit 35 and the filtering circuit 36 via the control circuit 44.
As shown in
The current supply circuit 33 is controlled by the control circuit 44 to operate at an interval of a predetermined time period.
Thus, an ultrasonic wave is incident on the probing target 30 from the vibrator 47 (see
The vibration of the vibrator 52 (see
When the control on the amplification circuit 35 and the filtering circuit 36 in
The gate array 38 adds the digital value of the time history regarding the voltage obtained by the A/D conversion circuit 37 by a designated number of times each time the time history is obtained. Under the control by the CPU 40, the gate array 44 creates an addition average time history and displays the time history in real time on the display device 41.
The filtering circuits 50 and 36 and the amplification circuits 51 and 35 are respectively built in the receiving probe 32 and the analysis device 34. The high pass filtering circuit 50 and the amplification circuit 51 built in the receiving probe 32 execute first-order processing on the received waves. The amplification circuit 35 and the filtering circuit 36 built in the analysis device 34 fine-tune the first-order-processed received waves under the control of the CPU 40. Since this fine tuning is required for improving the function of the apparatus, the amplification circuit 35 and the filtering circuit 36 may be omitted.
Next, with reference to
a) shows a spectrum in the case where a pulsed voltage (30 to 500 V) is applied to a vibrator. In this case, as shown in the figure, a transmission ultrasonic wave having a relatively narrow band with the central frequency at the thickness direction resonant frequency of the vibrator is obtained (corresponding to the narrow band frequency of the conventional art).
b) shows a spectrum in the case where a step function voltage (30 to 500 V) is applied to the vibrator 47 in the transmission probe 31. In this case, as shown in the figure, a spectrum in which the resonant frequency and also components lower than the resonant frequency are excited. The wide range ultrasonic wave in this embodiment is the ultrasonic wave shown in
Next, the sizing coefficients (nS1, nS2, nS3, nS4) used in the following description will be described.
Here, nS1 is a real number of 1.0 or greater, and nS2, nS3, nS4 are each a real number of 1 or greater.
Regarding sizing coefficient nS1:
The sizing coefficient nS1 is for performing the sizing of a probing target flaw Z (see
{tilde over (G)}A
j(t)=(Aj/Amax)GAj(t) [Expression 1]
Then, the GAj(t) wave is changed to a G{tilde over ( )}Aj(t) wave. GAj(t)·G{tilde over ( )}Aj(t)
The sizing coefficient nS1 is a coefficient for the above-described processing.
Regarding sizing coefficient nS2:
In the comparative display of the component wave GAj(t), the coefficient nS2 is defined and GAjnS2(t) is displayed. This clarifies the wave amplitude difference. The sizing coefficient nS2 is a coefficient for clarifying the wave amplitude difference.
Regarding sizing coefficient nS3:
In the comparison of GAjnS2(t), the coefficient nS3 is defined and nS3GAjnS2(t) is provided for a comparative display. The sizing coefficient nS3 is a coefficient for this comparison.
Regarding sizing coefficient nS4:
By Fourier transformation of the received origin wave (so-called received wave) Gj(t), a spectrum Fj(f) shown in
FA
j(f)=S(f)n
At this point, the sizing coefficient nS4 is an integer of 1 or greater. When the value of nS4 is greater, the band width of the spectrum FAj(f) (narrow band spectrum) obtained by the arithmetic operation of expression 2 can be smaller.
With reference to
The transmission probe 31 and the receiving probe 32 respectively including the vibrators 47 and 52 (see
Referring to
The received wave Gj(t) obtained by the measurement of
Longitudinal cursors f1, 2f1, 3f1, . . . are generated on the screen of the comparative display of the spectrum Fj(f) in
Namely, the leftmost cursor position of
At f1=118.4 kHz (first-order resonant frequency with respect to the thickness of the stainless steel probing target), all the cursors at and after 3f1 match the generated spectrum peaks.
f1 of 118.4 kHz is the first-order resonant frequency with respect to the thickness of the probing target 30 formed of stainless steel. When the longitudinal sonic velocity of stainless steel is VP=5.9 mm/μsec, the relation ship represented by the following expression 4 is obtained.
ƒ1=106/(2W+VP) [Expression 4]
When the sonic velocity is VP, the thickness W of the probing target 30 is obtained by W=0.5 VP 106÷f1.
Since the thickness of the stainless steel probing target is W=25 mm,
f
1=106/(2×25÷5.9)=118×103≈118.4 kHz.
The following functions are defined:
Increase Function I(f)
f=0 I(0)=0
f=2.5 MHz I(f)=1.0
Decrease Function D(f)
f=0 D(0)=1.0
f=2.5 MHz D(f)=0
The narrow band spectrum FAj(f) is obtained by the following expression 5 by multiplying the spectrum Fj(t) by the increase function I(f) and the decrease function D(f).
FA
j(f)=In4
where n41 and n42 are each an integer of 1 or greater.
The narrow band spectrum FAj(f) obtained by expression 5 is shown in
In
Specifically, the spectrum F{tilde over ( )}j(f) is obtained by replacing FAj in expression 5 with F{tilde over ( )}j(f), with a predetermined value n42 being set to 0 and the integer n41 being set to 1 or greater.
The increase function I(f) and the decrease function D(f) used for obtaining
A predetermined value fHL is set to 2.5 MHz, and the integer n41=4, the integer n42=2. By substituting these values into expression 5, the arithmetic operation of the following expression 8 is performed.
In
The component wave GAj(t) (time history) and the narrow band spectrum FAj(f) have the relationship represented by the following expression 9.
According to the comparison of the component wave GAj(t) in
The process of sampling out only the spectrum corresponding to the position of nB·f1 frequency (nB is an integer of 1 or greater) from the spectrum F{tilde over ( )}j(f) in
Now, the comparative display of the component wave GAj(t) shown in
GB
j(t)=FiLTn5(t)·GAj(t) [Expression 10]
where tg=84 μsec, Δt=400 μsec, and n5=3. As is clear from
The sizing coefficients in the comparative display in
In summary, the determination is performed as follows.
In this manner, a wide band ultrasonic wave is input to the probing target 30 by the transmission probe 31, and a wide band ultrasonic wave is received by the receiving probe 32. A spectrum Fj(f) corresponding to the wide band received wave Gj(t) is obtained by Fourier transformation. From the spectrum Fj(f), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (nB=12, nB·f1=1420 kHz) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation and provided for a comparative display and determination. Therefore, a flaw Z inside the probing target with a large scattering attenuation can be probed. In addition, the sizing coefficients nS1, nS2 and nS3 are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the individual difference in the sizing result due to the ability of the measuring personnel can be eliminated to improve the precision of the probing.
With reference to
The transmission probe 31 including the vibrator 47 (see
In this case, a total of six received waves at measurement points 1 through 6 are obtained, and the received waves and the analysis waves are provided for a comparative display. A line segment connecting the probes 31 and 32 at measurement point 4 crosses the flaw Z. Hence, the interval between the measurement points on the circumference, i.e., the predetermined amounts ΔS1 and ΔS2 are set as ΔS1=16 mm and ΔS2=24 mm.
The spectrum Fj(f) of the received wave Gj(t) obtained in substantially the same manner as in Example 1 is provided for a comparative display (see
Namely, the received wave Gj(t) is processed with Fourier transformation to obtain the spectrum Fj(f), and the spectrum Fj(f) is provided for a comparative display (spectrum comparative display step; see
As the values of the spectrum Fj(f), the low frequency components dominate and the high frequency components disappear on appearance.
Referring to
The cursor f1 of 150.7 kHz is applied to the following expression 11 to calculate the thickness W of the probing target
W=0.5VP×106+f1 [Expression 11]
The longitudinal sonic velocity is VP=5.9 mm/μsec and f1=150.7 kHz. These numerals are substituted into expression 11.
W=0.5×5.9×106÷(150.7×103)=19.5≈20 mm (actual value)
The increase function I(f) of expressions 5 and 6 and the decrease function D(f) of expression 7 described above are used. The integer n41=2, the predetermined value n42=1, and predetermined value fHL=2.5 MHz are substituted into expression 5 to perform the arithmetic operation of by the following expression 12 to obtain the narrow band spectrum FAj(t).
In
The spectrum peak represented with is generated by the following physical phenomenon.
The spectrum FAj(f) at the cursor positions f1, 2f1 . . . , nf1 (see
The transverse wave 54 also has a resonant component. It is confirmed by many measurements that the first-order resonant frequency fS1 of the transverse wave 54 and the cursor f1 has the relationship represented by the following expression 13.
where Vs is the transverse sonic velocity, and Vp is the longitudinal sonic velocity.
In other words, fS1=γ1·f1. γ1 is the sonic velocity ratio between the transverse wave and the longitudinal wave.
The relationship in the sonic velocity and the frequency between the longitudinal wave and the transverse wave represented by expression 13 is not an existing universal law. According to the conventional ultrasonic theory, when a longitudinal wave is changed to a transverse wave by mode conversion (or vice versa), the wave velocity is changed by the conversion but the frequency is kept the same. However, while examining the states where waves are generated in many experiments of the same kind (iron, concrete, etc.), the present inventors always encountered a component wave generation state which cannot be explained only by this conventional ultrasonic theory.
It was found that the component wave generation state can be properly explained by assuming the presence of a mode-converted wave generated under the new relationship represented by expression 13.
This will be described in detail assuming the presence of a new mode-converted wave generated under the relationship represented by expression 13.
By applying the longitudinal sonic velocity VP of 5.9 mm/μsec and the transverse sonic velocity VS of 0.54 to 0.55 VP of the probing target 30 formed of stainless steel to expression 13, fS1=81.5 to 83.1 kHz is obtained.
The specific settings of the cursor positions shown in
When fS1=83 kHz, 8fS1, 10fS1, 11fS1, 12fS1, 13fS1 and 14fS1 match the rising spectrum peaks represented with in
Specifically, a spectrum of 8fS1=8×83=664 kHz is sampled out from the narrow band spectrum FAj(f) in
According to the measurement diagram of
The sizing coefficients used in the display in
In this measurement example, the spectrum at the position of the 8×fS1 frequency is sampled out by performing band pass filtering (passband: 659 to 680 kHz) instead of performing an arithmetic operation of S(f)nS4·FAj(f) using the function S(f) by which f0=8×fS1 as shown in
In summary, in the comparative display of the component wave GAj(t) shown in
It is determined that there is no flaw Z in the former case and that there is a flaw Z in the latter case, inside the probing target 30 right below the line segment connecting the probes 31 and 32 (third step).
As described above, a wide band ultrasonic wave is input to the probing target 30 by the transmission probe 31, and a wide band ultrasonic wave is received by the receiving probe 32. A spectrum Fj(f) corresponding to the wide band received wave Gj(t) is obtained by Fourier transformation. From the spectrum Fj(f), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (nB=8, nB·fS1=664 kHz) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation and provided for a comparative display and determination. Therefore, a flaw Z inside the probing target with a large scattering attenuation can be probed. In addition, the sizing coefficients nS1, nS2 and nS3 are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the individual difference in the sizing result due to the ability of the measuring personnel can be eliminated to improve the precision of the probing. A wide band ultrasonic wave is input to the probing target 30. Since the wide band ultrasonic wave contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw Z with a long probing length can be probed.
With reference to
In Example 1, the measurement is performed on a stainless steel probing target having a thickness W of 25 mm. A longitudinal 12th-order resonant spectrum of 1420 kHz (nB·fS1=12×118.4=1420 kHz) is sampled out by an arithmetic operation or band pass filtering, and the obtained component wave GAj(t) at measurement points is provided for a comparative display (see
In Example 2, the measurement is performed on a stainless steel probing target having a thickness W of 20 mm. A transverse 8th-order resonant spectrum of 664 kHz (nB·fS1=8×83=664 kHz) is sampled out by an arithmetic operation or band pass filtering, and the obtained component wave GAj(t) at measurement points is provided for a comparative display. In both of Examples 1 and 2, analysis is performed in a relatively high frequency band.
When the thickness of the probing target 30 formed of stainless steel is greater, or when the scattering attenuation is larger as in the case of cast iron, the flaw Z may not be probed in a superb manner in the relative high frequency band as described above.
In Example 3, a probing method for such a case where the probing is difficult will be described.
In
First, with reference to
A longitudinal ultrasonic wave is input by the transmission probe 31 to right below the surface of the probing target 30 formed of cast iron. There is an ultrasonic component in an oblique direction right below the surface (the inclination θh). A longitudinal ultrasonic wave having the inclination θh propagates toward the receiving probe 32 while being repeatedly reflected by the rear surface and the front surface of the plate. When the longitudinal ultrasonic wave is shielded by the flaw Z, the mode conversion phenomenon occurs at the position of shielding to generate the transverse wave 58. Then, the transverse wave 58 is released from the tip of the flaw Z and received by the receiving probe 32.
There are an infinite number of values for the inclination oh (directional angles). The state in which the longitudinal ultrasonic wave is shielded greatly varies in accordance with the value of the inclination θh. This phenomenon will be described with reference to
As shown in
Even when the flaw height ε2 is small as shown in
As described above, when there is a flaw Z, the state in which the transverse wave 58 is generated at the tip of the flaw Z varies in accordance with the combination of the value of the inclination θh and the flaw height ε2.
The change amount of the probing length Σ1 and the change amount of the flaw height ε2 have a linear relationship which is represented by the following expression 14.
Σl=nh×(2×W) [Expression 14]
W: thickness (plate thickness)
nh: number of times that the wave is multi-reflected in correspondence with θh
θh: the inclination of the multi-reflected wave (longitudinal wave) when the wave is shielded by the flaw while the inclination is gradually reduced
In order to cause the longitudinal wave 57 in
Thus, according to the probing method of Example 3 utilizing the resonance phenomenon regarding the plate thickness (the thickness W), the length necessary for probing (the probing length Σ1) becomes long when the thickness W is large and the height ε2 of the flaw Z to be probed is small, as shown in
One of the general physical phenomena in the ultrasonic wave propagation is scattering attenuation. Especially in a material such as cast iron or concrete, the scattering attenuation is very large. Therefore, when the probing length is increased, the ultrasonic wave propagated inside is attenuated and lost. The only way to solve the phenomenon that the probing is made impossible due to the loss of the ultrasonic wave is to use an ultrasonic wave of a frequency as low as possible (including a sonic wave, a quasi-ultrasonic wave) for analysis.
An example of such analysis will be described.
Referring to
The transmission probe 31 and the receiving probe 32 respectively including the vibrators 47 and 52 (see
This measurement is performed in a blind test. The result of processing performed without clarifying whether or not there is a flaw Z at each measurement point is shown below.
Thickness of the model of the probing target 30 formed of cast iron is W=70 mm. In this case, the longitudinal first-order resonant frequency with respect to the thickness W can be obtained by expression 4 with the cast iron longitudinal sonic velocity VP being set to 5.0 mm/μsec. Namely,
f
1=106/(2×70÷5.0)=35.7 kHz
As in Example 1, a very narrow band component wave, in which the central frequency is the 4th-order longitudinal resonant frequency, i.e., 4×f1=4×35.7=142.8 kHz, is extracted. The component wave GAj(t) corresponding to this is provided as a comparative example in
With the component wave shown as the comparison example of
The cursor f1 is set in the vicinity of the longitudinal resonant frequency 35.7 kHz with respect to the cast iron plate thickness W. The other plurality of cursors are set at positions obtained by multiplying f1 by an integer. In
Now, expression 13 is used for checking. The longitudinal sonic velocity VP of cast iron is 5.0 mm/μsec and the transverse sonic velocity VS of cast iron is 2.8 mm/μsec. Therefore, the left term of expression 13 is fS1/f1=19.5/35=0.557. The right term of expression 13 is VS/VP=2.8/5=0.56. It is confirmed that the values of the cursor f1 and the rising frequency fS1 of the transverse wave 58 in
Next, fS1=γ1·f1 is calculated where γ1 is the sonic velocity ratio between the transverse wave and the longitudinal wave of the pipe. In the spectrum comparison diagram of
The value of fS1 is slightly adjusted such that all the plurality of dashed line cursors fS1, 2fS1, 3fS1, . . . match a rising spectrum peak in the narrow band spectrum FAj(f). The adjustment may be performed automatically, or manually while visually checking
The value of the rising frequency fS1 or 2fS1 of the transverse wave spectrum, the predetermined value fa and the predetermined value Δf0 are used to perform an arithmetic operation of f0=f0+Δf0, with the initial value of f0 being set to f1−fa or 2fS1−fa. Each time the value of f0 is changed, a narrow band spectrum is sampled out with the value of f0, and thus the FAj(t) shown in
The component wave GAj(t) is obtained by expression 9 (first step) and provided for a comparative display (second step) as shown in
The specific processing performed to obtain
FAj(f)=S(f)nS4·Fj(f) is obtained by expression 2. FAj(f) is applied to expression 9 to calculate the component wave GAj(t) (first step). The component wave GAj(t) is provided for a comparative display, with the sizing coefficients nS1, nS2, nS3 and nS4 being set as nS1=1.4, nS2=8, nS3=1.0 and nS4=300 (second step). With
The analysis processing of
Namely, in
The sizing coefficients are the same as in the extraction shown in
Now,
The extraction of the component wave GAj(t) in
The time when the component wave GAj(t) is generated in
According to the above explanation on the phenomenon 1, the height ε2 of the flaw Z to be probed changes at measurement points 8 through 11.
Example 3 summaries the results of the blind probing. Since these probing results match the actual state of the flaw Z, this analysis method has been proven to be correct.
Important points in the extraction of the component wave in
The nominal thickness W of the cast iron plate used in Example 3 is 70 mm. In general, the longitudinal sonic velocity VP of cast iron is 5.0 mm/μsec, and the sonic velocity ratio (sonic velocity ratio γ1) between a transverse wave and a longitudinal wave is 0.56.
The transverse second-order resonant frequency which is generated at the tip of the flaw Z in
f
S2=2×{106/(2×70÷0.56VP)}=40 kHz.
On the other hand, the accurate central position of the frequency of the extracted component wave GAj(t) in
The thickness of the cast iron plate W of 70 mm, the longitudinal sonic velocity VP of 5.0 mm/μsec, the sonic velocity 71 of 0.56 are nominal. If the actual values are appreciated as being offset from the nominal values, it is understandable there is a change amount of the frequency Δf=42−40=2 kHz.
The change amount Δf can be easily specified by the following automatic processing.
In the above explanation on the sizing coefficient nS4, the function S(f) is defined. Where the received wave spectrum is Fj(f), one method for extracting the spectrum FAj(f) having the central frequency f0 is the following. A combination function S(f) of a sine (sin) function which is 0.0 at a frequency of 0.0 and at a frequency of 2f0 and is 1.0 at a frequency of f0, and a function which is 0.0 at a frequency of 2f0 or greater, is obtained as S(f). Then, the calculation of FAj(f)=S(f)nS4·Fj(f) is performed as described above.
nS4 is an integer of 1 or greater. As nS4 is greater, the band of the extracted narrow band spectrum FAj(f)=S(f)nS4·Fj(f) is smaller. Specifically, the component wave GAj(t) in
f
0
=f
0
+Δf
H [Expression 16]
Each time the value of f0 is increased by 0.1 kHz, the calculation of FAj(f)=S(f)nS4·Fj(f) is performed. The component wave GAj(t) in this case is calculated using the following expression 17 (first step).
The comparative display of the component wave GAj(t) (second step) is visually checked.
The value of f0 when the component wave GAj(t) of
How important it is to accurately select the value of fDR (frequency at which the transverse wave is generated with a large amplitude) will be described.
As described above, a wide band ultrasonic wave is input to the probing target 30 by the transmission probe 31, and a wide band ultrasonic wave is received by the receiving probe 32. A spectrum Fj(f) corresponding to the wide band received wave Gj(t) is obtained by Fourier transformation. From the spectrum Fj(f), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (nB=2, nB·f1=40 kHz which is in the vicinity of 42 kHz) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation and provided for a comparative display and determination. Therefore, a flaw Z inside the probing target with a large scattering attenuation can be probed. In addition, the sizing coefficients nS1, nS2 and nS3 are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the individual difference in the sizing result due to the ability of the measuring personnel can be eliminated to improve the precision of the probing. A wide band ultrasonic wave is input to the probing target 30. Since the wide band ultrasonic wave contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw Z with a long probing length can be probed.
With reference to
In the schematic view of ultrasonic wave propagation descried above with reference to
It is shown here that in the propagation path represented with the solid line, the fourth multi-reflected wave is received by the receiving probe 32, whereas in the propagation path represented with the dashed line, the fourth multi-reflected wave not is received by the receiving probe 32.
In the schematic view of longitudinal wave propagation in
In
An example of probing for a flaw utilizing this phenomenon will be described using the received wave Gj(t).
The thickness W of the cast iron pipe as the probing target 30 used in Example 4 is 70 mm as in Example 3. Therefore, the frequency of the longitudinal multi-reflected wave is obtained as follows. The cast iron longitudinal sonic velocity VP=5.0 mm/μsec is substituted into expression 4, i.e., f1=106/(2W÷VP). As a result,
f
1=106/(2×70÷5.0)=35.7 kHz.
The analysis is performed in substantially the same manner as the analysis for obtaining the component wave comparative display in
f
0
=f
0
+Δf
H is
is performed, the narrowband spectrum FAj(f) is calculated using expression 2,
FA
j(f)=S(f)nS4·F(f).
Then, the component wave GAj(f) is calculated (first step) using expression 9.
Then, the resultant component wave GAj(f) is visually checked. Component wave comparative displays obtained during this process are shown in
Although not shown, component wave comparison was performed for f0=35 kHz. With f0=35 kHz (not shown; the wave is generated in substantially the same manner as in the comparative example in
When the value of f0 slightly exceeds 35.7 kHz, the generation of a large component wave GAj(t) is confirmed at measurement points 7, 8, 9, 10 and 11 as shown in
When the value of f0 is increased more (farther from the resonant frequency of 35.7 kHz), the generation state of the component wave GAj(t) is disturbed as shown in
As described above, a wide band ultrasonic wave is input to the probing target 30 by the transmission probe 31, and a wide band ultrasonic wave is received by the receiving probe 32. A spectrum Fj(f) corresponding to the wide band received wave Gj(t) is obtained by Fourier transformation. From the spectrum Fj(f), a narrow band spectrum FAj(f) of a specified frequency range of nB·f1 frequency (nB=1, nB·f1=36.5 kHz, which is in the vicinity of 35.7 kHz; in more detail, the central frequency for spectrum extraction f0=f0+ΔfH) is extracted. A component wave GAj(t) corresponding to this is obtained by inverse Fourier transformation and provided for a comparative display and determination. Therefore, a flaw Z inside the probing target with a large scattering attenuation can be probed. In addition, the sizing coefficients nS1, nS2 and nS3 are set for performing the probing with a high precision. By setting the sizing coefficients to appropriate values, the waves other than the probing target waves are removed or reduced. Therefore, the individual difference in the sizing result due to the ability of the measuring personnel can be eliminated to improve the precision of the probing. A wide band ultrasonic wave is input to the probing target 30. Since the wide band ultrasonic wave contains a low frequency component which is attenuated only very little inside the probing target 30, a flaw Z with a long probing length can be probed.
The component waves GAj(t) and GBj(t) shown in
1) In Example 1, the component wave GAj(t) is extracted at the frequency obtained by the expression regarding the longitudinal resonant frequency f1 where nB is 12 (12×118.4=1420 kHz). In Example 4, the component wave GAj(t) is extracted at 36.5 kHz, which is in the vicinity of the frequency obtained by the expression regarding the longitudinal resonant frequency f1 where nB is 1 (35.7 kHz). At 1420 kHz and 35.7 kHz, the scattering state and the scattering attenuation degree of the ultrasonic wave are significantly different. Especially in the case of the longitudinal ultrasonic wave generated by the flaw Z, the difference in the scattering state and the scattering attenuation degree is expected to be doubled.
2) In Example 1, the flaw Z is linear; whereas in Example 4, the flaw Z is planar. The state in which the longitudinal resonant wave is shielded with respect to the thickness W of the plate is different.
The above phenomenon that the presence/absence of the generation of the component wave GAj(t) is opposite is considered to have occurred for the reasons 1) and 2).
In Example 1 and Example 2 also, each time the calculation of expression 16 (f0=f0+ΔfH) is performed, the narrow band spectrum FAj(f) may be calculated by expression 2 and the component wave GAj(t) may be calculated by expression 9.
According to another example, the narrow band spectrum FAj(f) may be obtained as follows. A combination function S(f) is obtained by an increase function which is 0.0 at a frequency of 0 and 1.0 at a frequency of f0, a decrease function which is 1.0 at a frequency of f0 and 0.0 at a frequency of 2f0, and a function which is 0.0 at a frequency of 2f0 or greater. The function S(f), the sizing coefficient nS4 (the value of nS4 may be preset or externally input via the keyboard 42 or the like), and a predetermined value Δf0 are used for the following processing. The longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1.
The initial value of the frequency f0 is set as f0=nB·f{tilde over ( )}1−Δf0
the final value of the frequency f0 is set as f0=nB·f{tilde over ( )}1+Δf0, and
the change amount of the frequency is set to ΔfH.
Each time the calculation of,
f
0
=f
0
+Δf
H
is performed, the narrow band spectrum FAj(f) is obtained by the arithmetic operation of,
FA
j(f)=S(f)nS4×Fj(f).
Each time FAj(f) is obtained, the first through third steps described above are repeated.
The arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)nS4×Fj(f), and the first through third steps are stopped by an external instruction or automatically.
According to still another example, the narrow band spectrum FAj(f) may be obtained as follows. A predetermined value Δfa (the value of Δfa may be preset or externally input via the keyboard 42 or the like) is used for the following processing. The longitudinal cursor f1 or fS1 is represented as f{tilde over ( )}1.
A function S(f) which is
0.0 at a frequency of 0≦f<f0−Δfa,
1.0 at a frequency of f0−Δfa≦f<f0+Δfa, and
0.0 at a frequency of f>f0+Δfa,
and a predetermined value Δf0 are used.
The initial value of the frequency f0 is set as f0=nB·f{tilde over ( )}1−Δf0,
the final value of the frequency f0 is set as f0=nB·f{tilde over ( )}1+Δf0, and
the change amount of the frequency is set to ΔfH.
Each time the calculation of,
f
0
=f
0
+Δf
H
is performed, the narrow band spectrum FAj(f) is obtained by the operation of,
FAj(f)=S(f)×Fj(f) or band pass processing. Each time FAj(f) is obtained, the first through third steps described above are repeated. The arithmetic operation of f0=f0+ΔfH, the arithmetic operation of FAj(f)=S(f)·Fj(f), and the first through third steps are stopped by an external instruction or automatically.
According to still another example, the narrow band spectrum FAj(f) may be obtained as follows. Either one of a combination function FiLT(t) obtained by combining a sin function which is 0.0 at time 0, 1.0 at time tg, and 0.0 at time 2tg, and a function which is 0.0 at time 2 tg or greater; a combination function FiLT(t) obtained by combining a function which is 0.0 at time 0 to tg−Δt, a sin function which is 0.0 at time tg−Δt, 1.0 at time tg, and 0.0 at time tg+Δt, and a function which is 0.0 at time tg+Δt or greater using the predetermined value Δt; and a combination function FiLT(t) obtained by combining an increase function which is 0.0 at time 0 and 1.0 at time tg and a function which is 1.0 at time tg or greater is selected by an external instruction via the keyboard 42 or the like. The predetermined value Δtg and the predetermined coefficient n5 are used. The initial value of time tg is 0.0. Each time the arithmetic operation of,
t
g
=t
g
+Δt
g
is performed, the component wave GBj(t) is obtained by the arithmetic operation of,
GB
j(t)=FiLTn5(t)·GAj(t).
Each time GBj(t) is obtained, GAj(t) in the second and third steps is replaced with GBj(t).
The arithmetic operation of tg=tg+Δtg, the arithmetic operation of GBj(t)=FiLTn5(t)*GAj(t), and the second and third steps are stopped by an external instruction or automatically.
The elements of the present invention and the elements in the above-described embodiment correspond as follows.
The inverse transformation section of the present invention corresponds to the CPU 40 of the embodiment; and
the comparative display section and the determination section of the present invention correspond to the display device 41 of the embodiment.
The invention is not limited to the above-described embodiment.
The present invention is applicable to probing of a flaw inside a probing target such as a metal pipe formed of stainless steel, inconel, cast iron or the like, an architecture or construction structure of steel or the like.
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Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP04/16982 | 11/16/2004 | WO | 00 | 11/15/2007 |