This invention is in the field of electromagnetic energy conversion, such as solar energy conversion, and relates to radiation conversion cells and devices utilizing such cells. The invention is particularly useful for photoelectrochemical and photovoltaic cells utilizing ultrathin film absorbers.
Efficient conversion of solar energy to hydrogen via water photoelectrolysis is a long-standing challenge with a great promise for solar energy conversion and storage. Important advances in research and development (R&D) of semiconductor photoelectrodes for water splitting have been achieved in the last four decades since Fujishima & Honda's seminal report on photo-induced water splitting using TiO2 photoanodes. Despite these advances no photoelectrochemical system for solar hydrogen production has met the technical requirements in terms of efficiency (≧10% solar to hydrogen conversion efficiency), durability (≧5000 h) and cost (≦3 USD per kg H2). Numerous semiconductor photoelectrodes were examined, but most of them were ruled out due to poor stability or low efficiency. One of the most promising materials suitable to be used as photoanodes is α-Fe2O3 (Hematite), doped with tetravalent cations such as Si, Ti and Zr, or pentavalent cations such as Nb and Ta. This is because α-Fe2O3 was found to display an exceptional combination of visible light absorption, stability in aqueous solutions, non-toxicity, abundance and low cost.
With an energy band gap of ˜2.1 eV, α-Fe2O3 photoanodes can theoretically reach water photo-oxidation current densities as high as 12.6 mA cm−2 under standard AM1.5G solar illumination conditions, which corresponds to a maximum solar to hydrogen conversion efficiency of 15.5% in a tandem cell configuration. However, because of low quantum efficiency, only a quarter of that limit has been achieved by the champion α-Fe2O3 photoanodes reported to date.
The low quantum efficiency of α-Fe2O3 photoanodes has been attributed to slow water oxidation kinetics and short diffusion length of the photogenerated minority carriers (holes). These deficiencies result in significant losses due to electron-hole recombination at the surface or in the bulk, respectively. Extensive research has been directed towards enhancing the water oxidation kinetics of α-Fe2O3 photoanodes using catalysts and reducing the bulk recombination loss by forming nanostructures of α-Fe2O3 in order to overcome the intrinsic tradeoff between light absorption and charge to collection efficiencies. Despite these efforts, state-of-the-art nanostructures of α-Fe2O3 photoanodes display charge separation yield around 20% while the injection yield of photogenerated holes that have reached the surface into the electrolyte exceeds 90% under sufficiently high anodic potentials, indicating that bulk recombination is the predominant loss mechanism limiting the performance of these photoanodes. A recent study on the oxygen evolution at α-Fe2O3 photoanodes confirms this observation. Thus, reducing bulk recombination is the key to improving the performance of α-Fe2O3 photoanodes—an important step towards efficient, stable and potentially inexpensive photoelectrochemical cells for solar energy conversion to hydrogen via solar-induced water splitting.
There a need in the art in a novel approach for the configuration of radiation conversion systems, such as but not limited to photoelectrochemical cells, to improve the cell performance and enable various applications of such cells. The technique of the present invention utilizes an innovative approach for trapping light in ultrathin films of semiconducting photo-absorbers.
The conventional approach to overcome the intrinsic tradeoff between the light absorption and charge collection efficiencies of photoabsorbing electrode, such as α-Fe2O3 photoanodes, typically utilizes nanostructured relatively thick layers (layer thickness ≧400 nm) that absorb most of the light (at wavelengths shorter than 590 nm) while providing short distances to the surface of the photoabsorbing layer (up to a few tens of nanometers), thereby mitigating the bulk recombination loss. On top of the technological challenges in producing thick layers (typically between 0.5 and 1 μm) with optimized nanostructured morphologies, such conventional approach also presents intrinsic limitations connected with the high surface area of these electrodes which enhances the surface recombination loss and reduces the light intensity per unit surface area. This results in reducing the driving force for the water photo-oxidation reaction. Another disadvantage of the nanostructuring approach is connected with the high density of grain boundaries that are known to mitigate the performance of α-Fe2O3 photoanodes by enhancing recombination. Alternative routes are based on the use of ultrathin (≦50 nm) films on textured (patterned) substrates that increase their optical to density, or on achieving the same effect by using stacked multi-layers. However, similarly to the nanostructuring approach, these routes also enhance the surface area, resulting in similar deleterious effects.
It should be noted that on the broad scale, many semiconductor materials, and especially non-conventional ones (such as α-Fe2O3 and other metal oxides, chalcogenide and organic semiconductors, such as, for example, pyrite (Fe2S) and Poly(3-hexylthiophene) (P3HT), demonstrate fast recombination of photo-generated minority charge carriers that gives rise to short (<100 nm) diffusion length of these carriers. As a result, the collection length of photo-generated minority charge carriers is small, often much smaller than the light absorption length (α−1, where α is the absorption coefficient). This mismatch between the short charge collection and long light absorption lengths may result in low conversion efficiency of electromagnetic radiation (light) to other useful products such as electrical power (as in photovoltaic cells, PV cells) or chemical potential (as in photoelectrolysis cells and other types of photoelectrochemical cells). This tradeoff is particularly critical in compact (non-porous) films or layers of the photoactive absorber material.
The present invention provides a novel approach for constructing an electromagnetic (solar) radiation conversion system. More specifically, the technique of the invention is useful in conversion of solar radiation to provide energy for various processes, e.g. chemical processes as performed in e.g. photoelectrochemical cells. The invention is therefore described below with respect to this specific application. However, it should be understood that the principles of the invention as described below can advantageously be used in other types of radiation conversion systems, such as organic photovoltaic (PV) cells, intermediate band PV cells, and hot carrier PV cells. The technique of the invention pushes down the limits of light trapping in solar cells (photoelectrochemical and photovoltaic cells) from thin (>100 nm) to ultrathin (<100 nm) film photo-absorbers. In principle, light trapping in ultrathin films may be extremely useful in any type of solar cell wherein the absorption layer suffers from poor transport properties, in particular due to fast recombination and/or short diffusion length of charge carriers. The present invention solves this problem by allowing absorption of nearly all of the light energy in extremely thin layers, as described below.
Considering a photoelectrochemical cell, it may be used in various solar to powered electrochemical processes including, but not limited to, photoelectrolysis processes, such as water splitting for production of hydrogen, wastewater treatment by photo-oxidation of organic residues, and electrical power generation in photoelectrochemical solar cells. The present invention provides for boosting the efficiency of photoelectrodes, e.g. α-Fe2O3 photoanodes, and generally of photoactive semiconductor films (photo-absorbers), by trapping incident light within the photoelectrode (or photo-absorber) utilizing flat ultrathin films.
The radiation conversion device of the present invention utilizes the principles of light trapping within a light absorbing structure. This is implemented by providing a novel photo-absorber unit formed by a substantially anti-reflective light absorbing structure on top of a reflective (or at least partially reflective) structure (having one or more reflective interfaces); and a charge carriers' collection structure. It should be noted that the optically active semiconductor structure of the photo-absorber unit may directly interface the at least partially reflective structure, or the photo-absorber unit may include spacer layer(s) between the optically active semiconductor structure and the at least partially reflective structure. As will be described below, such spacer layers may include the charge carriers' collection structure. Typically, the device comprises one or more such photo-absorber units placed on a substrate, which may or may not be optically transparent.
In this connection, the following should be understood. Enhancing the amount of light absorbed in the active layer (photo-absorber) by light trapping mechanism can be generalized by understanding the required interference condition. With the above configuration of the radiation conversion device, and specifically for devices with the refractive indices of the photo-absorber unit (active structure), nactive layer, and its surroundings (e.g., water), nsurroundings, being such that nactive layer>nsurroundings, the required interference condition provides destructive interference of the over-all reflected light while providing constructive interference of the fields of the forward and backward propagating waves in the active structure, adjacent to the interface with the surrounding media, e.g., aqueous solution (water), collecting the photogenerated minority charge carriers. This constructive interference is a source of high absorption probability close to the interface, so the emerging charge carrier (e.g., holes in the case of photoanodes for water photo-oxidation in aqueous solution) can easily reach the charge carriers' collection structure (e.g., water). The optimum interference condition is to fully determined by this principle, because such effects as integration over multiple wavelengths, the finite probability for a charge carrier (hole) to reach the surface, etc. have been taken into account. Using this approach rather than looking for light-trapping alone, is advantageous for a better understanding of the system, and its crucial condition when nactive layer≦nsurroundings.
The above configuration of the radiation conversion device, when utilizing a photoelectrochemical cell, allows its use in a hybrid energy conversion system (a so-called tandem cell), and moreover enables such system to be integrated in a monolithic structure. Such a hybrid system comprises a photoelectrode unit being a photo-absorber unit, and utilizes a partially reflective or wavelength-selective reflective structure, placed on top of the light collecting surface of a typical photovoltaic (PV) cell. The partially reflective structure of the photoelectrochemical cell based device enables transmission of some of the collected incident light onto the photovoltaic cell. In the case of a wavelength-selective reflective structure, light of a first predetermined wavelength range is kept trapped within the layers of the photoelectrochemical cell while light of a second predetermined wavelength range is transmitted towards the photovoltaic cell. It should be noted that a wavelength-selective reflective structure may be formed as a wavelength selective reflector (filter) such as dielectric mirror or distributed Bragg reflector (DBR). Alternatively, a beamsplitter (such as prism or dichroic mirror) can be used to split the incident light into two beams of different spectral ranges, directing one beam to the photoelectrochemical cell and the other one to the photovoltaic cells.
In a simpler configuration, the photoelectrochemical cell and photovoltaic cell may be placed one above the other, or one next to the other such that both face the incident light, thereby reducing the need to redirect or deflect the collected light.
It should be noted that in such hybrid photovoltaic/photoelectrochemical device, the photovoltaic cell may provide electrical power to the photoelectrochemical cell. To this end, the electrical power generated in the photovoltaic cell may be divided into two parts, where one part is used for powering its associated photoelectrochemical cell and the other part is used for providing electrical power for any other purpose.
Thus, a radiation conversion device of the present invention includes a photoelectrode unit (photo-absorber unit) comprising a photoactive semiconductor layer structure, at least partially reflective layer structure, and a charge carriers' collector structure. In some embodiments, the photoactive semiconductor layer structure interfaces with the at least partially reflective layer structure, in which case the charge carriers' collector structure (e.g. aqueous solution) is at the other side of the photoactive semiconductor layer structure. In some other embodiments, charge carriers' collector structure (e.g. transparent electrode such as FTO, ITO or AZO, instead of the aqueous solution in the photoelectrochemical cell) is located between the photoactive semiconductor layer structure and the reflective layer structure.
In some embodiments, the radiation conversion device further includes a photovoltaic unit, which is located in the optical path of incident light, e.g. upstream or downstream of the above photoelectrode unit, or adjacent thereto.
The material compositions, optical properties and geometrical parameters of the photo-absorber unit and the at least partially reflective structure are selected to provide a desired refractive index profile across the device with respect to a certain wavelength range which should undergo energy conversion, while with as thin as possible photo absorber unit providing as much as possibly reduced recombination of photo generated charge carriers. For a given photo-absorber unit, the material compositions and geometrical parameters of the at least partially reflective structure are selected to provide high stability of the entire device when being manufactured and when being operated (e.g. temperature conditions, corrosion, etc.). The at least partially reflective structure is selected to be substantially non-absorbing for the wavelength range to be converted by the photo-absorber unit. As for the interface between the photo-absorber unit and the charge carriers' collection structure, it provides for selective collection of either electrons or holes, but not both of them.
In some embodiments, the configuration is such that the appropriate selection of the above parameters/conditions, an optical cavity (resonance cavity) is crated within the photo-absorber unit, allowing the above described interference condition, i.e. over-all destructive interference outside the photo-absorber unit and constructive interference within the photo-absorber unit. In some other embodiments, such condition is achieved by configuring the device with multiple reflections of light while propagating within the device, thereby increasing light absorption.
The invented approach provides for the radiation conversion device with a photo-absorber unit (with or without the “spacer”) of a thickness substantially not exceeding quarter of the weighted average wavelength of absorption.
Thus, according to one broad aspect of the present invention, there is provided a radiation conversion device comprising at least one radiation conversion cell. The radiation conversion cell comprises: a photo-absorber unit having a predetermined absorption spectrum for absorbing radiation of a certain wavelength range thereby converting the absorbed radiation into charge carriers, and at least partially reflective layer structure configured to be substantially reflective for said certain wavelength range. The photo-absorber unit and the at least partially reflective structure are configured to provide a desired refractive index profile across the radiation conversion cell with respect to said certain wavelength range and to define an optical cavity with respect to said certain wavelength range within the photo-absorber unit, thereby providing a desired interference condition for said certain wavelength range, thereby causing the radiation, absorbed by and propagating through said photo-absorber unit while being reflected from said at least partially reflective structure, to be effectively trapped within said photo-absorber unit.
The photo-absorber unit comprises an optically active semiconductor structure having predetermined material composition and thickness being selected to operate as an anti-reflective structure for said certain wavelength range corresponding to maximal absorption of incident electromagnetic radiation by said semiconductor structure.
It should be noted that the semiconductor photo-absorber typically acts as an electrode or a part thereof; the terms “photo-absorber” and “electrode” or “photoelectrode” relating to said semiconductor structure are used herein interchangeably and should be interpreted in the broad meaning as relating to the photo-active semiconductor structure/unit as describe above.
The at least partially reflective structure is a single- or multi-layer structure. In some embodiments, the at least partially reflective structure is configured as a wavelength-selective reflector.
The photo-absorber unit may comprise the optically active semiconductor structure and an electrode structure which is substantially transparent for said certain wavelength range. The transparent electrode interfaces the at least partially reflective structure on one side thereof and the optically active semiconductor structure at the opposite side thereof.
Preferably, the photo-absorber unit has a thickness substantially not exceeding
The photo-absorber unit may have a thickness smaller than a recombination length for photo-generated charge carriers in said optically active semiconductor structure.
The at least partially reflective layer may be in the form of a dielectric or dichroic mirror structure.
The at least partially reflective structure comprises a substrate having the at least partially reflective coating comprising one of the following material compositions: silver-gold and silver-platinum alloys.
In some embodiments, the optically active semiconductor structure comprises an α-Fe2O3 layer. The at least partially reflective structure may comprise a substrate having the at least partially reflective coating comprising one of the following material compositions: silver-gold composition with 5% to 15% gold; and silver-platinum alloys with 10% to 22% platinum.
The device may be configured as a photoelectrochemical device, e.g. for photoelectrolysis of water.
The device may comprise at least two radiation conversion cells configured to face one another by their radiation absorbing layers with a certain angle to allow incident electromagnetic radiation reflected from one of the cells to propagate towards and be absorbed by the other cell. The at least two radiation conversion cells may be arranged in a V shape configuration, said certain angle ranging between 30 and 90 degrees.
In some embodiments, the device may comprise a photovoltaic cell located below the at least partially reflective structure. In this case, said at least partially reflective structure is configured to reflect light component of said certain wavelength range while transmitting light components with a different wavelength range corresponding to the absorption spectrum of said photovoltaic cell.
In some embodiments, the device may comprise a partially transparent photovoltaic cell located on top of the photo-absorber unit. In this case, the partially to transparent photovoltaic cell is configured to transmit light components of said certain wavelength range while absorbing a different wavelength range.
The semiconductor photo-absorber structure has predetermined material composition, layer structure and thickness selected to generate constructive interference between forward and backward propagating waves inside the photo-absorber structure. Thus, the semiconductor structure operates, essentially, as an anti-reflective layer for a predetermined wavelength range, thereby achieving maximal absorption of the incident light by said semiconductor photo-absorber. In case the photoelectrode unit is used in the above-mentioned hybrid device being placed on top of a photovoltaic cell, the device provides maximal absorption of one range of wavelengths of the incident light in the semiconductor photo-absorber (photoelectrode) and another range of wavelengths of said incident light in the photovoltaic cell.
It should be understood that the light trapping occurs because the parameters of the structures (e.g. thickness, refractive indices) are appropriately selected to cause constructive interference within the semiconductor photo-absorber and destructive interference outside of it. The destructive interference occurs between the first order reflected beam and higher order reflected beams, reflected back and forth between the reflective layer and the light collection interface of the semiconductor structure (collecting light from surrounding, e.g. PV cell, aqueous solution, etc.). This increases the light absorbance in the semiconductor photo-absorber layer and thus improves the device performance.
For example, when configured for light trapping of normal incident illumination, the semiconductor photo-absorber layer/structure is configured to have a thickness of approximately
where λ is the wavelength of the electromagnetic radiation in air (n=1). The absorption edge of semiconductor photo-absorber material (λmax) is typically determined by the bandgap energy of semiconductor (Eg). The value of λmax may be determined according to the formula λmax=1240/Eg with λmax given in nanometers (nm) and Eg in electron-volts (eV).
As described above, photoelectrochemical cells configured according to the present invention may be efficiently used for water splitting process. In this, or similar applications, the semiconductor photo-absorber layer preferably comprises high absorbing semiconductor material having high stability in aqueous environment. For example, the semiconductor electrode layer may be made of α-Fe2O3, WO3, TiO2, SrTiO3, Cu2O, TaON, BiVO4, ZnO, GaN, (GaN)1-x(ZnO)x, CdS, or other semiconductor materials with a bandgap energy between 1.5 and 3.2 eV that are sufficiently stable in aqueous solutions (in a certain pH and potential window in which water oxidation or reduction occurs).
The reflective layer structure (being at least partially reflective) may be a single- or multi-layer structure. As indicated above, according to some embodiments, a transparent electrically conducting layer (e.g., TiO2, SnO2, Nb-doped TiO2, Nb-doped SnO2, F-doped SnO2, Sb-doped SnO2, Nb2O5, SrTiO3) is used, being formed on top of a reflective (at least partially reflective) layer and interfacing with said semiconductor photo-absorber layer. Such conductive transparent layer is typically configured to mitigate oxidization and corrosion of the material of the reflective layer, and also to reduce backward injection of minority charge carriers from the semiconductor photo-absorber to the current collector at the substrate.
According to some other embodiments, the partially reflective layer structure comprises a multilayer structure comprising transparent materials having different refractive indices (e.g., a series of layers of SiO2 and TiO2 or SiO2 and SnO2). The multilayer structure thus generally has a certain refractive index profile and that of reflection coefficient to provide together a dielectric mirror (also known as distributed Bragg reflector or DBR) that reflects part of the incident light spectrum while transmitting other part of the spectrum. In the configuration of the hybrid cell/hybrid device (including photo-absorbing unit and a photovoltaic cell) according to the present invention, the reflected light components may be reflected back to the semiconductor photo-absorber layer while the transmitted light components may reach the photovoltaic cell.
According to some embodiments of the present invention, at least two photo-absorber units are arranged together, such that the radiation absorbing layers (semiconductor photo-absorbers) are facing each other, e.g. in a V shape configuration. The photo absorber units are arranged to allow light reflected from one of the units to be absorbed by one of the other units. The angle between the photo-absorber units is determined to induce multiple reflections back and forth between them, such that light components reflected from one unit (back-reflected photons) are trapped by one of the other units. This may be achieved by appropriately selecting the angle between the units in accordance with the refractive indices of the semiconductor photo absorbers of the units and the reflection coefficient of each unit as a whole. Typically the angle between each two units in this configuration varies between 30° and 90°.
According to yet another broad aspect of the invention, there is provided a method for forming a radiation conversion device. The method comprises: applying an at least partially reflective coating layer structure on a substrate; applying a photo-absorber structure comprising an optically active semiconductor of a predetermined thickness and a predetermined absorption spectrum on top of said at least partially reflective coating, said predetermined thickness being selected in accordance with refractive index profile along the device to thereby provide an optical cavity providing a desired interference condition for said certain wavelength range within said photo-absorber structure thereby causing light of a wavelength range within said predetermined absorption spectrum impinging onto said photo-absorber structure to be trapped within said optically active semiconductor
According to yet another broad aspect of the invention there is provided a method for forming a photoelectrochemical-photovoltaic tandem cell, the method comprising: placing at least one partially transparent photovoltaic cell (such as dye solar cells or amorphous silicon thin film PV cells on transparent substrates) directly above the photoelectrochemical cell as described above, the photoelectrochemical cell being configured for light trapping of wavelengths absorbed by its photoelectrode and the partially transparent photovoltaic cell being configured to absorb other wavelengths. The photoelectrode of the photoelectrochemical cell is placed on a reflective (or at least partially reflective) substrate, and its thickness is predetermined to trap light of wavelengths absorbed by the photoelectrode material by inducing constructive interference inside the photoelectrode.
In yet another broad aspect of the invention there is provided a method for forming a photoelectrochemical-photovoltaic tandem cell, the method comprising: placing the photoelectrochemical cell side by side with the photovoltaic cells, both facing the radiation source.
In yet another broad aspect of the invention there is provided a method for forming a photoelectrochemical-photovoltaic tandem cell, utilizing a wavelength-selective beamsplitter (such as prism or dichroic mirror) that splits incident light into two or more spectral ranges, deflecting them to different directions. For instance, a dichroic mirror placed at some inclination angle to the incident beam passes one spectral range directly through the mirror in the same direction of the incident beam while deflecting the another spectral range to another direction. The photovoltaic cell and photoelectrochemical cell are placed in the directions of the two partial beams, facing each beam to achieve optimal light absorption for wavelengths below the absorption edges of the photo-active layers in these cells.
As indicated above, although the present application is exemplified below mainly for a photoelectrochemical cell, the invention should not be limited to these specific embodiments. The light trapping approach of the invention can be used in solar energy conversion systems of other types as well.
In order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
As indicated above, the present invention provides for a novel approach for use in solar radiation conversion systems, configured to convert optical radiation to electrical and/or chemical energy. The system of the present invention may be used for photoelectrolysis of water utilizing α-Fe2O3 photoanodes and is generally described herein in this connection. However, it should be understood that the use of α-Fe2O3 photoanodes is described to provide a concrete example and the technique of the invention is not limited to this specific material selection. As described above the technique of the present invention can be used with various semiconductor material compositions, and relates to the configuration of the photo absorber structure and to photoelectric or photoelectrochemical cells. The semiconductors suitable to be used in the device of the invention can be covalent (Si, Ge etc.), III-V (GaAs), II-VI (CdTe), oxide (α-Fe2O3 etc.), organic (P3HT etc.), chalcogenide (CdS etc.), or other photo-absorbing semiconductors.
To this end, the rationale for using ultrathin α-Fe2O3 photoanodes stems from their high charge collection efficiency compared to their nanostructured thick layer counterparts. This is demonstrated in
Thus the present invention provides a technique for effective light trapping in ultrathin films (i.e. substantially up to a few hundreds of nanometers, preferably not exceeding 100 nanometers). According to the present invention, the ultrathin photo-absorber films are placed on (or attached to) a reflective structure (at least partially reflective) and configured to substantially operate as an optical cavity that induces constructive interference between forward and backward propagating waves (due to resonance condition) within the thin film semiconductor photo-absorber (e.g. α-Fe2O3 photoanode) while absorbing the incident light. The light trapping technique of the present invention relies on the wave-nature of light propagating in sub-wavelength structures which is essentially different in nature and resulted device performance from that of statistical rays optics and scattering optics as known from different techniques for trapping light in thin film solar cells. As indicated above, the optically active semiconductor structure of the photo-absorber unit (i.e. photo-absorber film) may directly interface the at least partially reflective structure as described with reference to to
The present invention utilizes light trapping in ultrathin films, typically of semiconductor photo-absorbers (a.k.a. extremely thin absorbers or ETA), without increasing the surface area of the films. This can be achieved by providing a configuration of the thin films as optical cavities and thus providing light trapping therein. Photons of the trapped light are located within the thin film for relatively longer time periods and thus the probability for absorbance increases. For example, the ultrathin absorbing films are place on (or attached to) reflective substrate which serves as current collector and back reflector, giving rise to interference between the forward and backward propagating waves.
Reference is made to
In order to generate the desired interference relations described above the thickness d of the photo-absorber film 20 is preferably configured to be approximately equal to a quarter of the wavelength (λ) of the incident light that (generally, at least a part thereof) is absorbed in the photo-absorber material (i.e., d≈λ/4n where n is the refractive index of the film 20 at the same wavelength λ).
It should be noted that this thickness calculation, defining a quarter wave thickness, corresponds to the case of direct incidence of the collected light (normal incident light) and to collection of monochromatic light at certain wavelength λ. However, the light absorbing film 20 may be similarly configured (e.g. by determining the thickness) for efficient light collection and trapping of polychromatic illumination from various incident angles. Generalization of the above calculation to provide light trapping for incident light at a range of wavelengths and different incident angles will be described further below. Utilizing polychromatic illumination, the optimal thickness is to be determined in accordance with a weighted average wavelength,
It should also be noted, and will be described further below, that further generalization of the resonance condition can provide the desired constructive and destructive interference relations by the photo-absorber film 20 for different angles of incidence. The general configuration may utilize a multi-layer stack creating multiple reflections from multiple interfaces. Additionally, the design of the photoelectrode and in particular of the photo-absorber film 20 typically considers the regions where the photons are best absorbed to thereby generate optimal efficiency. To this end the following methodology for calculating the optimal thickness of the photo-absorber film 20 is described utilizing α-Fe2O3 photo-absorber, however it should be understood that other materials may be use for the photo-absorbing film.
Strictly speaking the quarter-wave condition applies for monochromatic light. However, as described above, the technique of the present invention is operable with any incident electromagnetic radiation, and typically under sunlight, with a broad spectral distribution. Therefore, the film thickness for trapping polychromatic radiation (e.g., sunlight) is determined in accordance with the spectral range between the absorption edge of the semiconductor photo-absorber film (in this example λmax=590 nm for α-Fe2O3) and the falloff of the optical irradiance spectrum (λmin=300 nm for solar radiation) as described in eqn. 1 above.
Additionally, the film thickness d may also be determined according to the location where the collected photons are absorbed (i.e., at what distance from the surface of the film). The inventors of the present invention have found that the optimal thickness can be calculated by integrating the product of the photogenerated charge carriers distribution profile and the charge separation and collection probability profile, with the integration performed over the entire film thickness and over the solar irradiance spectrum (for wavelengths shorter than the absorption edge of the photo-absorber film). The calculation includes scaling the distribution with the light intensity profile inside the photo-absorber film, and the charge separation and collection probability profile to determine the photocurrent density as a function of film thickness, to thereby find the optimal thickness for a given photo-absorber material on a given back-reflector. This calculation is described below with reference to α-Fe2O3 photoanodes for water photo-oxidation. However, the principles underlying the methodology are common to other photoelectrodes and therefore it can be readily extended to other systems.
The calculation of the light intensity distribution inside the film relies on the plane-wave solution of Maxwell's electromagnetic wave equation being tailored to fit the boundary conditions of the problem with incident (solar) radiation. The boundary conditions were selected to describe the configuration of the photoelectrode described above with reference to
The case of normal incidence on ideally reflective substrates (with a reflectance R, of 100% at all wavelengths that may be absorbed by the photo-absorber film) is described by eqn. 2 obtained for the spectral photon flux Iλ(x,d,λ) (defined as the number of photons per unit time, unit area and unit wavelength) inside a film of thickness d:
is the transmissivity at the front surface (at x=0), Iλ0(λ) is the incident spectral photon flux, n and κ are the refractive and attenuation indices of the respective media (designated by subscript 1 for the surrounding (e.g. water) and 2 for the photo-absorber thin film, (e.g. α-Fe2O3) and x is a measure of the location within the layer (along an axis perpendicular to the interface between layers, with the front (light collection) surface of the photo-absorber film at x=0 and the reflective surface is at x=d), and i is the imaginary unit, i=(−1)1/2.
In the configuration with no reflective layer 30 and the completely transparent substrate 40 (R=0 at all wavelengths that may be absorbed by the photo-absorber film) the photon flux within the photo-absorber 20 is described by equation 3:
where α(λ)=4πκ(λ)/λ, is the absorption coefficient of the photo-absorber 20.
The general case, where α partially-reflective (0<R<1) layer 30 is located under the photo-absorber 20, the summation, I(x, λ)=n2(λ)|ΣEi(x,t,λ)|2 where Ei is the electromagnetic field in the i'th pass of a light component through the film, is used to obtain the following expression describing the photon flux:
and {circumflex over (r)}23=({circumflex over (n)}2−{circumflex over (n)}3)−1 is the reflection coefficient at the film/substrate interface (i.e. at x=d). The expressions for the extreme cases of perfect reflective or transparent substrates (eqn. 2 or 3, respectively) can be obtained from this general expression (eqn. 4) by substituting {circumflex over (r)}23=1 or 0, respectively. {circumflex over (n)}=n+iκ is the complex refraction index of the material, with the subscript 1 for the surrounding (e.g., water), 2 for the photo-absorber thin film, (e.g. α-Fe2O3), and 3 for the back-reflector (e.g., silver, aluminum, gold, platinum or any other reflective material).
Reference is now made to
I
λ
0(λ)=IλSun(λ)=λEλSun(λ)/hc
where h is Planck's constant and c is the speed of light in vacuum. The values for the refractive index n and the attenuation index κ of α-Fe2O3 and the different metal coatings (Ag, Al, Au and Pt) were measured by spectroscopic ellipsometry.
As seen from these figures, the photon flux profiles for films on reflective substrates display periodic dependence on the film thickness. The first resonance mode of the ideal cavity (
The inventors have shown that the light intensity in ultrathin photo-absorber films located on at least partially reflective substrates can be markedly enhanced compared to identical films on transparent substrates, resonating at the surface of (approximately) quarter-wave films. Additionally, an optimal thickness of the photo-absorber film can be found, providing high photon flux and high photon density close to the surface of the film. Concentrating the light intensity close to the surface enables the photogenerated minority carriers (holes in the case of α-Fe2O3) to reach the surface and be injected to the electrolyte or collected by an electrode connected thereto. The injected charge carriers can thereby drive the water splitting reaction or any other chemical reaction in a photoelectrochemical cell, without being lost to bulk recombination. This is of the outmost importance for boosting the water photo-oxidation current density of α-Fe2O3 photoanodes.
In order to empirically verify the above calculations the inventors have deposited films of α-Fe2O3 having different thicknesses, dopes with Ti at 1%, on Pt-coated fused silica wafers in order to measure the total reflectance spectra, ρ(λ,d), and obtain the absorptance spectra α(λ,d)=1−ρ(λ,d) of the films. The latter is used to calculate the absorbed photon flux in the specimen (comprising both film and substrate) under standard solar irradiance conditions using the formula
The experimental results are shown in
The net absorption in the α-Fe2O3 films on Pt-coated partially reflective substrate, calculated by integrating the respective photon flux profiles shown in
Thus, the light trapping in ultrathin absorbing films approach of the present invention, utilizing interference effects enabled by the use of back reflectors (e.g., metallic reflective layers), enhances light absorption in photo-absorbers for photoelectric and photoelectrochemical applications. It should be noted that the light trapping scheme of the present invention is different from the standard route of light trapping in thin film solar cells wherein textured substrates are used as Lambertian reflectors to randomize the direction of the light reaching the bottom of the film in order to allow much of it to be totally internally reflected and remain trapped in the film. This is while the standard approach works for films of thickness much larger than half wavelength (d>>λ/2n), the technique of the present invention is ideally suited for quarter-wave films (d=λ/4n). Therefore, it works well for ultrathin films far below the minimum thickness required for the standard light trapping approach. As indicated above, the present invention utilize concentration of light intensity close to the surface of thin (quarter-wave-like) films, as demonstrated in
As indicated above the current density, Jphoto, generated by the absorbed photons can be written as the product of the number of minority carrier generated per unit time and unit volume at distance x from the surface g(x), and the probability P(x) for those carriers to reach the surface and be injected to the electrolyte or collected by electric contacts, integrated over the entire thickness of the film and multiplied by the elementary charge unit q:
The minority carrier generation term, g(x), is the product of the spectral photon flux profile inside the film, Iλ(x,λ), and the absorption coefficient, α(x), integrated over the absorbed wavelength range:
P(x) is the probability for the photogenerated minority charge carriers to separate from the majority carriers, reach the surface and drive desired reaction. In connection to water photo-oxidization or other solution based chemical reactions, only those charge carriers reaching the front surface of the film and are forward injected to the electrolyte contribute to the water splitting process, while those reaching the back interface and being backward injected to the substrate reduce the photocurrent. This can be estimated by designating the probability for charge separation and transport in the forward direction, i.e. minority charge carriers going towards the surface. It should be noted that Φ is typically determined by the symmetry of the electrochemical potential gradient across the film. The collection probability of minority charge carriers generated at a distance x from the surface scales exponentially with −x/L, where L is their collection length. Designating {right arrow over (P)}F the probability for forward injection to the electrolyte by i.e., the probability for minority charge carriers that have reached the surface to drive the desired electrochemical reaction by reacting with the respective surface adsorbates, the fraction of photogenerated minority charge carriers that end up with a positive contribution to the photocurrent is {right arrow over (P)}FΦe−x/L. Likewise, the fraction of their counterparts ending up with a negative contribution due to backward injection to the substrate is B(1−Φ)e−(d−x)/L, where
B is the probability for backward injection. All in all, the minority carriers separation and collection probability distribution function is:
P(x)={right arrow over (P)}FΦe−x/L−B(1−Φ)e−(d−x)/L. (eqn. 8)
Reference is made to B=0.9, and L=20 nm. These values were found to fit well the photocurrent densities obtained experimentally with α-Fe2O3 films on platinized reflective substrates, and they are within range of the expected values. The collection probability P(x) is relatively high (>60%) close to the surface, however it decays exponentially to near zero values deeper than ˜20 nm from the surface, reaching negative values close to the interface with the substrate. It should be noted that negative values of the collection probability P(x) actually mean that more charge carriers are injected backward towards the reflective surface. Such back injected carriers may be used for photoelectric cells but are typically useless for solution base photo-electrochemical cell units.
Reference is made to
The photocurrent density per unit area, Jphoto, is obtained by integrating the photocurrent density per unit volume profiles over the entire film thickness. B to zero). Films on reflective substrates display periodic dependence of Jphoto on the film thickness. The first and foremost prominent peak in each of the graphs corresponds to the first resonance mode of the respective optical cavities. These peaks are quite narrow and therefore the film thickness must be precisely tuned to achieve the optimal performance, an offset of just a few nm significantly decreases the photocurrent. The graphs illustrated in
In order to verify this model calculations the photocurrent density of Ti-doped α-Fe2O3 films on platinized fused silica substrates was measured in 1 M NaOH solution under 100 mW cm−2 white light illumination. B was assumed to be equal to {right arrow over (P)}F. All the other parameters were obtained from optical measurements of the specimens, or from the literature in the case of the optical constants of platinum. As can be seen from the figure, the case of L=20±3 nm and Φ=0.75±0.05 provided excellent agreement with the theory, validating the model calculations. The collection length L result from the fitting is within range of the reported values for donor-doped α-Fe2O3 photoanodes. The periodic dependence on the film thickness is a clear evidence of the interference effects discussed before.
The photocurrent density reaches a maximum of 1.4±0.2 mA cm−2 for the 26±3 nm thick film, surpassing the maximum photocurrent density obtained with any of the films on transparent substrates by 40%. Compared to previous reports on ultrathin α-Fe2O3 photoanodesError! Bookmark not defined. The configuration of the present invention can achieve more than a twofold enhancement in the photocurrent density, with the previous record standing at 0.63 mA cm−2 at 1.5 VRHE.Error! Bookmark not defined. This result demonstrates the effectiveness of the light trapping scheme for boosting the water photo-oxidation efficiency of ultrathin α-Fe2O3 photoanodes.
The highest photocurrent density obtained in this measurement is 1.4±0.2 mAcm−2 for the 26±3 nm thick film, reaches about 50% of the expected theoretical maximum calculated for the same design with the same film thickness assuming ideal forward injection condition (2.9 mA cm−2 for a film thickness of 29 nm, as shown in
Further improvements in the solar to hydrogen conversion efficiency of ultrathin film α-Fe2O3 photoanodes can be achieved by improving the substrate reflectivity, blocking the backward hole injection to the substrate, and enhancing the forward injection to the electrolyte. The latter can be achieved using water oxidation catalysts such as Co, IrO2, or cobalt phosphate (Co—Pi). The substrate reflectivity can be markedly enhanced by replacing the platinum coating with highly reflective metal coatings such as silver or aluminum (as shown in
In order to further improve the conversion efficiency of these photoelectrodes, the inventors explored different metallic back reflectors, including aluminum (Al), silver (Ag), silver-platinum (Ag—Pt) and silver-gold (Ag—Au) alloys. Al and Ag coated substrates were found to improve the light absorption efficiency in the α-Fe2O3 films compared to Pt coated substrates, but these specimens are unstable in aqueous solutions giving rise to decomposition (Ag) and corrosion (Al) during the electrochemical and photoelectrochemical tests. To rectify this deficiency the inventors explored Ag—Pt and Ag—Au alloys with 10% to 22% Pt or 5% to 15% Au, respectively. Both alloys were found to be significantly more stable that pristine Ag in electrochemical tests in aqueous solutions. This is demonstrated in
The optical properties of the silver-gold alloys are nearly the same as pristine silver, as demonstrated in
The inventors examined different structures employing silver-gold alloy back reflectors and α-Fe2O3 thin film photoanodes and have found that in order to achieve stable and efficient operation as photoanodes for water photo-oxidation a thin hole blocking layer should preferably be placed between the α-Fe2O3 photoanode and the silver-gold alloy coated substrate. Additionally a diffusion barrier layers should be placed directly below and above the silver-gold alloy layer to prevent silver diffusion out of this layer into the substrate and into the oxide layers on top of the back reflectors. The inventors found that SnO2 may serve as a good hole blocking layer, configured as a 10-30 nm thin SnO2 film located below the α-Fe2O3 thin film photoanode (being 10-30 nm thick). This SnO2 film improves stability and photo-conversion efficiency. As for the diffusion barriers, the inventors have found that thin (10-50 nm) TiN films placed below and above the silver-gold alloy layer stabilize this layer against inter-diffusion and reaction with the other components of the device. To this end
Reference is made to
The results shown in
As indicated above, a hybrid cell unit may be configured such that the PV cell is located downstream with respect to the light collection by the photoelectrode of the present invention. However, as also indicated above the PV cell 50 may be located upstream to another radiation convertor 10, this is shown in
Thus, generally, a photoelectrode unit of the present invention for use in a photoelectrochemical cell may be positioned on a base substrate, which in some embodiments may be configured as a photovoltaic cell. A reflective layer (at least partially reflective structure) is deposited on top of the base substrate, and a semiconductor electrode layer is deposited on top of the reflective structure. The reflective structure is configured to reflect light in a wavelength range corresponding to the absorbance band of the semiconductor electrode layer and may be configured to transmit light of different wavelength ranges.
The semiconductor electrode layer of a certain material composition is configured to be of a predetermined thickness in order to provide light trapping within the layer. The thickness of the semiconductor layer is such that light components reflected from the reflective layer and light components impinging onto the electrode layer are of opposite phases and therefore destructively interfere. The thickness of the semiconductor layer actually operates as an anti-reflective coating placed on the reflective layer. The predetermined thickness of the semiconductor layer is chosen according to the calculation methodology described above that satisfy maximal product of absorption of the incident light at the semiconductor electrode layer and charge separation and injection yields.
An additional transparent conducting layer, such as transparent conducting oxide (TCO), may be deposited between the reflective layer and the semiconductor electrode layer in order to reduce back injection of minority charge carriers through the reflective layer. The additional layer may be for example a layer of TiO2 or F—SnO2. This transparent layer reduces back injection of charge carriers and thus may increase the efficiency of the photoelectrochemical cell unit. It also reduces the optimal film thickness of the photoelectrode that is necessary to achieve maximal light absorption from quarter wavelength to a fraction of this thickness thereby enabling to enhance the charge collection efficiency without diminishing the light harvesting efficiency.
In some embodiments, two photoelectrochemical cell units are placed together in a “V” shape configuration such that light components reflected from one of the cell units are directed to the other cell unit and thus further improve the efficiency of the photoelectrochemical cell units combined together.
To this end, the following describes a generalized approach for the layer structure design of the present invention. The generalize approach may be used to determine the layer structure for a photoelectrode unit utilizing a photo-absorbing semiconductor layer structure placed on at least partially reflective layer structure and configured for light trapping in an anti-reflective layer structure (i.e. said photo-absorbing structure). The semiconductor layer structure include at least one layer of photo absorbing semiconductor and possibly additional layer(s) which may or may not be electrically conductive, and may include a layer configured to provide stability (to prevent diffusion and corrosion) to the reflective layer structure. The reflective layer structure may be a metallic reflective layer or a stack layer structure configured to be reflective to a certain selected wavelength range (e.g. dielectric mirror, dichroic mirror, etc.) corresponding to the absorption spectrum of the photo absorbing semiconductor.
The improved generation of holes of the described device is a result of constructive interference of the forward and backward propagating fields in the active layer (i.e., the photo-absorber film), at the interface with the hole acceptor (i.e. the intensity at the interface is above the average, or even peaks). Such phases result from the effect of all the layers below the active one. For the simple case of a single active layer on a reflective substrate, the calculation appears on equation 4, and 4A. To expand the calculation to any number of intermediate layers, the general principles of optics can be used by employing the transfer matrix formalism calculations for electric field of light in a stack of parallel layers. In using the transfer matrix method to calculate the electromagnetic field within a stack of thin films, for each point within the stack the field is composed of two complex coefficients, one relating to the forward propagating field and the other to the backward propagating field. Since the calculation is linear with respect to the light field, the two coefficients at one point are related to the coefficients at any other point by a 2×2 matrix. Before going into matrix formalism, the physical principle to form the matrices defines that if the two coefficients are given at a point in the mth layer, the forward and backward fields at distance a from that point will change by eik
where λ denotes the wavelength in vacuum;
Let us define the coefficients of the forward and backward propagating light waves at the water-photoelectrode surface (inside the photoelectrode) as A1,B1, respectively. At any point in the photoelectrode at distance x from the water-photoelectrode interface, the fields will be A1eik
At the interface between layer 1 and layer 2, the fields obey the continuity demand raised by Maxwell's equations. The field's coefficients right before the interface A1,B1, and right after the interface A2,B2 are connected by relation:
The relation M1→2 between these coefficients for the different polarizations is the result of imposing Maxwell's laws on the interface and is given as:
As a generalization, the matrix can be defined taking into account the propagation through layer m of thickness dm.
and the interface matrix can be defined by taking the coefficients from the end of layer m to the beginning of layer m+1
Therefore, the relation between A1,B1 of the TE polarization (TM polarization is done in the same way) and the coefficients at the beginning of layer N+1 (and last) layer, AN+1,BN+1 is given by matrix multiplication
The reason the last layer is considered is because it provides a constraint. In the present example, no backward field exists at the N+1 layer meaning that BN+1=0 BN+1=0 (there is no light coming from within the metal toward the interface. The same condition applies to thick layers). Therefore, by defining
we get the equation
and specifically, the relation between A1,B1 to be
A few aspects arise from calculating the coefficients of the forward and backward fields, as follows. The phase difference between the forward and backward propagation is solely a function of the wavelength, and the structure of layers. For constructive interference at the interface, the following condition should be satisfied:
with A1(B1) being the coefficient for the forward (backward) field at the photoelectrode-water interface (inside the photoelectrode).
A closed form solution for this condition can be calculated by using the weighted-average wavelength
where ∈ incorporates these considerations. To ensure constructive interference, s should be in the range of
for
For constructive interference somewhere within the active layer (suppose at depth x), to balance other physical processes as multiple wavelengths, charge carrier mean free path, etc., the condition is
In order to find the absolute value of A1, B1, the same principle can be used to find the coefficient of the propagating light before it enters the stack. In other words, the solar spectrum determines the size of A1, B1, and the stack determines their relative phase.
Using the matrix formalism allows for calculating the field at any depth in any of the layers of the stack for any given wavelength. To calculate the actual charge generated by the absorbed photons one needs to acquire the electric field (as a vector) for each polarization, per unit wavelength of the solar spectrum, and to find the photons absorption profile. The overall photon absorption is an integral over the contribution of the entire solar spectrum, for both polarizations. Equation 6 above describes this integration for light incident at an angle θ=0.
Besides carrier generation by light absorption, one needs to estimate also the probability of the photo-generated minority carriers to contribute to the photocurrent. The following presents these calculation steps:
1. Vector electric field:
{right arrow over (E)}
TE(x)={tilde over (z)}(A1TEeik
|{right arrow over (E)}TE(x)|2 is hence |A1TEeik
{right arrow over (E)}
TM(x)=A1TMeik
|{right arrow over (E)}TM(x)|2 is therefore |{right arrow over (E)}TM(x)|2=|Esin|2+|Ecos|2, where
E
sin=|sin θ|·(A1TMeik
2. The energy absorption rate is
and the photon absorption rate is
where kx is the part of the complex wave vector that is perpendicular to the layer interface, and λ is the wavelength in vacuum.
3. The photon absorption as a function of depth within the active layer, and hence generation is the contribution of each λ and each polarization:
Here Iλ0(λ) is the number of photons per unit wavelength around λ incident at the surface of the photo-absorber film (i.e., at x=0), and g(x) is the resulted electron-hole generation distribution. The contribution of the generated charge is shown in equations 6 and 8.
As indicated above, the photoelectrochemical cell unit may be combined with a photovoltaic cell unit in order to provide potential bias to the photoelectrochemical cell unit. The photovoltaic cell can be configured as the substrate on which the photoelectrochemical cell unit is deposited, or separated and electrically connected thereto. According to some embodiments, the photovoltaic cell is a standard commercially available photovoltaic cell. A partially reflective layer, such as a dichroic of dielectric mirror, configured to reflect light in wavelengths absorbed by the semiconductor electrode layer and to transmit light at wavelengths absorbed by the photovoltaic cell is deposited on top of the photovoltaic cell and the semiconductor layer is deposited on top of the partially reflective layer. The combined hybrid cell is configured such that a certain wavelength range is reflected from the partially reflective layer and trapped within the semiconductor layer to be absorbed thereof, while a certain other wavelength range is transmitted through the partially reflective layer and absorbed in the photovoltaic cell to thereby provide bias voltage to the electrochemical cell unit for the electrochemical process.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL2012/050170 | 5/10/2012 | WO | 00 | 11/7/2013 |
Number | Date | Country | |
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61484545 | May 2011 | US |