This disclosure relates generally to lighting devices. More specifically, but not exclusively, the disclosure relates to underwater lights including a port window with concave or other light diverging or converging window features that are paired with lighting elements such as LEDs to provide a tailored output beam.
Lighting devices have long used flat windows positioned in a port (“port windows”) to allow light through to an area where lighting is desired. For example, many underwater lights, particularly those for deep ocean applications, use a flat window of a high strength material such as acrylic or sapphire to withstand large external pressures at deep ocean depths such as 100 meters or more. Some underwater lights alternately use dome or similar shaped port windows.
Many modem lights use semiconductor lighting elements, typically light emitting diodes (LEDs), which provide high efficiency conversion of electrical energy to visible light or in some applications infrared (“IR”) or ultraviolet (“UV”) light. When used in lighting devices, the LED light output is passed through a port window, typically flat in shape, with the flat shape of the window limiting the output beam-width of the light. Many modem lights use multiple LEDs to provide more total light output and/or a slightly wider beam; however, lights using a flat port window will have a beam-width limited by the optical properties of the port material and medium the light passes through (e.g., the refractive index). These properties limit the overall beam-width of lights that use flat, smooth surface shaped port windows.
Accordingly, there is a need for improved lighting device components and assemblies to address the above described as well as other problems.
This present invention relates generally to lighting devices. More specifically, but not exclusively, the disclosure relates to underwater lights including a port window with concave or other light diverging or converging window features that are paired with lighting elements such as LEDs to provide a tailored output beam.
For example, in one aspect the disclosure relates to an underwater light for ocean use at depth. The light may include a housing configured to withstand underwater pressures at a depth of approximately 100 meters or more. The housing may include a front end with a port and a back end. The housing may further include a port window, including a plurality of lens features, positioned at the front end of the housing within or behind the port. The housing may further include a circuit element, including a plurality of lighting elements, positioned behind the window, with the lighting elements positioned in correspondence with the lens features so at to generate a pre-defined tailored output beam.
The light may further include a battery disposed in the housing and electrically coupled to the circuit element for powering the lighting elements and/or a power connector disposed at the back end of the housing to provide electrical power to the circuit element and lighting elements.
The lens features may be internal and/or external lens features. The port window may be a substantially flat disc-shaped port window. One or more of the lens features may be concave, convex, or other shaped lens features on the interior side of the port window. The lighting elements may be light emitting diodes (LEDs). One or more of the lens features may be external lens features formed in an optical element attached to the window port. The window port may be a disc or other shaped port. One or more of the lens features may be concave or conical lens features cut or molded in the port window.. One or more lens features may be convex lens features cut or molded in the port window.
The plurality of lens features includes may include four or more lens features. The lens features may be oriented in a circular array. The plurality of lens features may include eight or more lens features.. The underwater light of Claim 1, wherein the lighting elements comprise light emitting diodes (LEDs), lasers, or other light emitting devices.
The plurality of lens features comprise concave cuts or concave shapes molded in the port window and the concave cuts or molded shapes may have central axes, The LEDs or other lighting elements may positioned in correspondence with the plurality of lens features so that the central axes of the lens features are aligned with corresponding central axes of the LEDs or other lighting elements. Alternately, one or more lens features may be positioned unaligned with the central axis, such as being offset therefrom. The port window may comprise one or more of an acrylic material, a sapphire material, a polycarbonate material, a glass material, and/or other fully or partially transparent material. The port window may be colored or filtered to provide a particular spectrum or range of light output wavelengths.
Various additional aspects and details are described further below in conjunction with the appended Drawings.
The present application may be more fully appreciated in connection with the following detailed description taken in conjunction with the accompanying drawings, wherein:
Various additional aspects, features, and functions are described below in conjunction with the embodiments shown in
It is noted that as used herein, the term, “exemplary” means “serving as an example, instance, or illustration.” Any aspect, detail, function, implementation, and/or embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects and/or embodiments.
In addition, as used herein an internal lens feature is a lens feature that is cut, molded, or otherwise formed within a window port so that material is omitted or removed to form the feature (e.g., as shown as feature 230 cut or molded in the port window embodiment shown in
Typical embodiments of the lights described herein may be used for deep ocean or other high pressure applications. For example, the associated light housing may be configured for operation at depths of 100 or more meters, 1000 or more meters, 10,000 or more meters, or other deep water applications. Some applications may include structural housings for operation to the deepest depth of the ocean at approximately 35,000 feet. Additional embodiments, however, may include housings or other structural enclosures for more shallow water operation, or, in some embodiments, for operation in the air or in other gaseous environments.
For example, in one aspect the disclosure relates to an underwater light for ocean use at depth. The light may include a housing configured to withstand underwater pressures at a depth of approximately 100 meters or more. The housing may include a front end with a port and a back end. The housing may further include a port window, including a plurality of lens features, positioned at the front end of the housing within or behind the port. The housing may further include a circuit element, including a plurality of lighting elements, positioned behind the window, with the lighting elements positioned in correspondence with the lens features so at to generate a pre-defined tailored output beam.
The light may further include a battery disposed in the housing and electrically coupled to the circuit element for powering the lighting elements and/or a power connector disposed at the back end of the housing to provide electrical power to the circuit element and lighting elements.
The lens features may be internal and/or external lens features. The port window may be a substantially flat disc-shaped port window. One or more of the lens features may be concave, convex, or other shaped lens features on the interior side of the port window. The lighting elements may be light emitting diodes (LEDs). One or more of the lens features may be external lens features formed in an optical element attached to the window port. The window port may be a disc or other shaped port. One or more of the lens features may be concave or conical lens features cut or molded in the port window.. One or more lens features may be convex lens features cut or molded in the port window.
The plurality of lens features includes may include four or more lens features. The lens features may be oriented in a circular array. The plurality of lens features may include eight or more lens features.. The underwater light of Claim 1, wherein the lighting elements comprise light emitting diodes (LEDs), lasers, or other light emitting devices.
The plurality of lens features comprise concave cuts or concave shapes molded in the port window and the concave cuts or molded shapes may have central axes, The LEDs or other lighting elements may positioned in correspondence with the plurality of lens features so that the central axes of the lens features are aligned with corresponding central axes of the LEDs or other lighting elements. The port window may comprise one or more of an acrylic material, a sapphire material, a polycarbonate material, a glass material, and/or other fully or partially transparent material. The port window may be colored or filtered to provide a particular spectrum or range of light output wavelengths.
Various additional aspects, details, and embodiments are described further below in conjunction with the appended drawing figures.
Turning to the drawings,
Some lights use other port shapes, such as dome shapes, and some types of optics use convex or concave shaped lenses to bend light based for a desired application. However, existing lighting device port windows, particularly those in lights using multiple LEDs (or other lighting elements), do not provide individual optical features that are associated with individual lighting elements or with arrayed lighting elements in multiple groups.
In various other embodiments, a port window in accordance with the presently invention may be in a shape other than circular (e.g., oval, rectangular, etc.), and may have varying thickness (rather than the uniform thickness of port window 200) with a plurality of lens features. Port window embodiments such as window 200 as well as the other embodiments described subsequently herein may comprise various materials or combinations of materials such as sapphire, acrylic, polycarbonate, polyester, nylon, amorphous nylon, glass, and/or other materials. As shown in cross-section in
In an exemplary embodiment, port window 200 includes a plurality of internal lens features 230 (in this example, eight lens features) cut, molded, or otherwise formed within the port so as to correspond with associated LEDs or other lighting elements (not specifically shown in
For example, although the lens features 230 are shown in port window embodiment 200 in a circular array in the port window, they may be oriented in various other arrangements, such as rows of circular arrays, rectangular grids, non-uniformly spaced arrays, or other orientations depending on the desired position of their associated LEDs or other lighting elements in the light as well as the desired light divergence or convergence and/or pattern required by a particular lighting application.
In operation, each of lens features 230 may be positioned in the lighting device in conjunction with one or more associated LEDs (or other lighting elements) so that the lens features will be shaped with bends outward or inward to diverge or converge light from its corresponding LED or LEDs so as to broaden, narrow, or otherwise modify the corresponding beam pattern from its LED or LEDs so as to be broader or narrower than it would otherwise be if passed through a port of substantially uniform thickness. Some embodiments may use combinations of internal and external lens features, and the features may be positioned on one or both sides of the port window depending on the desired light pattern or beams and/or other parameters, such as operating environment parameters, refractive indexes, and the like. In a typical application, the lens features are positioned on the interior side of the window port.
In an exemplary embodiment, the lens features such as lens features 230 are concave-shaped cuts, milled shapes, molded shapes, or otherwise removed or omitted material from the window. The cutout may form a concave, convex, or hybrid lens within the window as an internal lens feature (such as shown in
As noted previously, in some embodiments, concave lens features may be formed or attached to the surface of the port window as external lens features, rather than as cut or molded internal lens features. This may be alternately used to provide light divergence as shown in the embodiments of
In some embodiments, lens features as described herein may be formed, cut, molded, attached, or otherwise positioned on lens ports with other shapes besides flat and/or uniform port window shapes to generate a particular beam pattern or patterns from the light. Some examples of other lens feature shapes are shown in
In an exemplary embodiment, each concave lens feature 230 may have a central axis 231 as shown in
In an exemplary embodiment, lens feature 330 may have a central axis 331 as shown in
In some embodiments, an optical coupling material 433, such as an optical adhesive, silicone or other optical grease and the like may be placed between the external optical element 430 and the window 400 so as to maximize light transmission between the two elements. As with the previously described embodiments, port window 400 it may likewise have different numbers and/or arrangement of lens features and the port window may likewise be of different shapes, sizes, thicknesses, etc.
In an exemplary embodiment, each concave lens feature 430 may have a central axis 431 as shown in
In alternate embodiments, a port window such as window 500 may have a lens feature or features similar to the circular lens feature 530 that are cut or molded in the window in a shape other than circular, such as in the form of one or more lines, ovals, squares or rectangles, triangles, irregular arrays, etc., with LEDs positioned behind the lens feature so that the lens feature causes the light from the LEDs to diverge or converge to a desired tailored beam pattern or patterns.
For example,
The cross-sectional shape of the lens feature 530 may, in alternate embodiments, have shapes other than a circular or oval shape as shown in
In an exemplary embodiment, the center circle of feature 530 may be aligned with axes of the associated LEDs. In alternate embodiments, the center circle of feature 530 may be offset from the LED axes to, for example, provide a wider beam divergence in a particular direction from a specific LED.
In an exemplary embodiment, the center of triangular feature 630 may be aligned with axes of the associated LEDs. In alternate embodiments, the center of feature 630 may be offset from the LED axes to, for example, provide a wider beam divergence in a particular direction from a specific LED.
In various embodiments, the port window embodiments described previously herein may be used in an underwater light to provide a wider and/or directionally tailored light shape. For example, the port windows described herein may be used in various embodiments of lights in combination with other lighting elements and configurations such as those described in co-assigned patent applications and patents including: U.S. Pat. Application Serial No. 12/844,759, entitled SUBMERSIBE LED LIGHT FIXTURE WITH MULTILAYER STACK FOR PRESSURE TRANSFER, filed Jul. 27, 2010, U.S. Pat. 8,033,677, entitled DEEP SUBMERSIBLE LIGHT WITH PRESSURE COMPENSATION, issued Oct. 11, 2011, U.S. Pat. 8,167,468, entitled LED LIGHTING FIXTURES WITH ENHANCED HEAT DISSIPATION, issued May 1, 2012, U.S. Pat. 8,616,725, entitled LED SPHERICAL LIGHT FIXTURES WITH ENHANCED HEAT DISSIPATION, issued Dec. 31, 2013, U.S. Pat. 9,091,416, entitled PATHWAY ILLUMINATION DEVICES, METHODS, AND SYSTEMS, issued Jul. 28, 2015, U.S. Pat. 9,151,484, entitled LED LIGHTING DEVICES AND SYSTEMS FOR MARINE AND SHORELINE ENVIRONMENTS, issued Oct. 6, 2015, U.S. Pat. 9,429,301, entitled SEMICONDUCTOR LIGHTING DEVICES AND METHODS, issued Aug. 30, 2016, U.S. Pat. 9,506,628, entitled SEMICONDUCTOR LIGHTING DEVICES AND METHODS, issued Nov. 29, 2016, and U.S. Pat. 9,574,760, entitled LIGHT FIXTURE WITH INTERNALLY-LOADED MULTILAYER STACK FOR PRESSURE TRANSFER, scheduled to issue on Feb. 21, 2017. Each of the above applications and patents are incorporated by reference herein in their entirety and may be denoted as the “incorporated applications” for brevity.
As shown in
In the embodiment of
As noted previously herein, internal and external lens features may include shapes other than concave, conical, or pyramidal/triangular. For example, some embodiments may use spherical, aspherical, compound, and/or parabolic shaped lens features. For example, in one application a tailored beam may be in a “bat wing” shaped pattern, in which case a beam may be formed using a window feature shaped with a compound surface with conical and spherical shaped feature elements. In addition, while most of the examples herein illustrate and describe symmetric lens features, in some embodiments an asymmetric feature shape may be desirable. For example, use of oblong, oval, or other irregular shapes may be used in lens features to provide a particular tailored beam shape.
Further, while typical applications provide divergent, “outward bent” beam shapes, in some embodiments such as noted previously herein, a partially or fully narrowed beam pattern may be desired. For example, narrowed beams may be used for a spot light beam pattern, or an asymmetrical beam pattern with broadening in one direction and narrowing in another may be desired. These beams may be formed with correspondingly shaped lens features, either alone or in combination in the form of multiple differently-shaped lens features, which may be internal, external, or both.
The scope of the present invention is not intended to be limited just to the aspects shown herein, but is to be accorded the full scope consistent with the disclosures and drawings and their equivalents, wherein reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” Unless specifically stated otherwise, the term “some” refers to one or more. A phrase referring to “at least one of” a list of items refers to any combination of those items, including single members. As an example, “at least one of: a, b, or c” is intended to cover: a; b; c; a and b; a and c; b and c; and a, b and c.
It is noted that as used herein the terms “component,” “unit,” “element,” or other singular terms may refer to two or more of those members. For example, a “component” may comprise multiple components. Moreover, the terms “component,” “unit,” “element,” or other descriptive terms may be used to describe a general feature or function of a group of components, units, elements, or other items. For example, an “RFID unit” may refer to the primary function of the unit, but the physical unit may include non-RFID components, sub-units, and such.
The previous description of the disclosed aspects is provided to enable any person skilled in the art to make or use embodiments of the present invention. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the spirit or scope of the disclosure. For example, features described previously with respect to specific embodiments may be combined with features described previously with respect to other embodiment in yet further embodiments in accordance with the invention. Thus, the presently claimed invention is not intended to be limited only to the aspects shown herein but is to be accorded the widest scope consistent with the appended Claims and their equivalents.
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Number | Date | Country | |
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Child | 16847071 | US |