Universal rim housing locking system

Abstract

A handle assembly includes a lock cylinder of a selected one of a first standard or a different second standard. A tail piece extends from the lock cylinder. The handle assembly also includes a vertical tubular member, a horizontal tubular member and a transition plate. The transition plate is disposed within the vertical tubular member and is moveable between a first position and a different second position. The transition plate accommodates installation of the lock cylinder of the first standard when in the first position and installation of the lock cylinder of the second standard when in the second position. A mechanical linkage is coupled to the tail piece and effects movement of a locking bolt in response to turning of a key in the lock cylinder.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to locking systems and, more specifically, to a locking system that can accommodate locks of different standards.

2. Description of the Related Art

One common type of locking mechanism used in door locks is the cylinder-based rim lock. Such locks include a cylinder housing a tumbler mechanism that engages a tail piece, which turns when a compatible key is turned in the tumbler mechanism. The tail piece engages a mechanical linkage that causes a bolt to move in and out of a bolt receptacle (typically mounted in a door jam or a floor), depending on the position of the tail piece.

As shown in FIG. 1, a typical existing handle for a glass door 62 includes two vertically-aligned tubes 23 and 64, one on each side of the door 62, that serve as gripping structures and a pair of spaced-apart horizontally-aligned tubes 22 affixed to each of the vertically-aligned tubes 23 and 64. Each of the horizontally-aligned tubes is coupled to a corresponding horizontally-aligned tube through a hole in the door 62.

If the door 62 is provided with a rim lock-type lock cylinder 26, the lock cylinder 26 is secured to one of the vertically-aligned tubes 23 in alignment with one of the horizontally-aligned tubes 22. A tubular core housing sleeve can extend from the vertically-aligned tube to cover part of the lock cylinder 26. The lock cylinder 26 is coupled to a mechanical linkage 66 in the opposite vertically-aligned tube 64, which is coupled to a bolt 68 that engages a locking plate 70 either below the door 62 in the floor 60 or above the door 62.

One type of an existing locking system for a door 62 (such as a glass door) includes a vertical pull tube 23 (only a portion of which is shown, but which acts as the structure that one grabs when opening or closing a door) and a transverse tube 22. A lock cylinder 26 (also referred to herein as a “core lock housing”) fits into a hole defined by the vertical pull tube 23 and a tail piece 40 extends from the lock cylinder 26. The tail piece 40 engages a mechanical linkage 66 (shown greater in detail in FIG. 3) used to actuate the position of the locking bolt 68. A securing plate 52 is affixed to one of the vertical pull tube 23 or the transverse tube 25. The securing plate 52 defines a first hole 56 for the tail piece 40 to pass through and at least one screw hole 54 (typically two screw holes are used) to secure the lock cylinder 26 to the securing plate 52 using securing screws 21.

As shown in FIGS. 2A and 2B, there are two main standards used for securing lock cylinders to tubes used in the door handles. One standard includes LFIC locks made by Yale, Schlage, Primus, and Medco, as well as most rim housing locks. A second standard includes LFIC locks made by Sargent and Corbin, as well as most SFIC locks. They differ mainly in the locations of the set screws 224 in the backs of the cylinders used to secure the lock cylinders 26a and 26b to the door handles. As a result, door handles are manufactured to fit one of the two different lock cylinder standards.

When an architect or contractor orders door handles for doors used in new construction, the architect must order handles and lock cylinders that fit each other. Unfortunately, if a building manager or a tenant later decides to order locks of a different locking standard, then new handles that are compatible with the new standard must be ordered and the entire handle assembly for each door must be changed.

Therefore, there is a need for universal rim lock mounting system that can accommodate lock cylinders of more than one standard.

SUMMARY OF THE INVENTION

The disadvantages of the prior art are overcome by the present invention which, in one aspect, is a transition plate for use with a lock cylinder having a back portion with a tail piece extending therefrom, the lock cylinder being installable in a platform. The transition includes a plate member having an front shape configured to interface the back portion of the lock cylinder. The plate member defines a first tail piece hole passing therethrough and at least one first set screw hole spaced apart from the first tail piece hole in a first predetermined relationship thereto so as to correspond to a first lock cylinder standard. The plate member also defines a second tail piece hole passing therethrough and at least one second set screw hole spaced apart from the second tail piece hole in a second predetermined relationship thereto so as to correspond to a second lock cylinder standard different from the first lock cylinder standard. The plate member also defines a first position holding screw hole and a second position holding screw hole spaced apart from the first position holding screw hole in a spatial relationship so that the plate member is held in a first position relative to the platform when the first position holding screw hole is aligned with a platform position holding screw hole and in a second position relative to the platform when the second position holding screw hole is aligned with the platform position holding screw hole. When the plate member is in the first position the first tail piece hole is in a position to allow the tail piece of a lock cylinder of a first standard to pass therethrough and the first set screw hole is aligned with a cylinder set screw hole defined by the lock cylinder of first standard, and when the plate member is in the second position the second tail piece hole is in a position to allow the tail piece of a lock cylinder of a second standard, different from the first standard, to pass therethrough and the second set screw hole is aligned with a cylinder set screw hole defined by the lock cylinder of second standard.

In another aspect, the invention is a handle assembly that includes a lock cylinder of a selected one of a first standard or a different second standard. Aa tail piece extends from the lock cylinder. The handle assembly also includes a vertical tubular member, a horizontal tubular member and a transition plate. The transition plate is disposed within the vertical tubular member and is moveable between a first position and a different second position. The transition plate accommodates installation of the lock cylinder of the first standard when in the first position and installation of the lock cylinder of the second standard when in the second position. A mechanical linkage is coupled to the tail piece and effects movement of a locking bolt in response to turning of a key in the lock cylinder.

In yet another aspect, the invention is a door employing door locking system for use with a selected one of a lock cylinder of a first standard and a lock cylinder of a second standard, different from the first standard, the lock cylinder of a first standard and the lock cylinder of a second standard each including a tail piece extending laterally therefrom. The door includes a lock cylinder of a selected one of a first standard or a different second standard, a tail piece extending therefrom, a first vertical tubular member and a horizontal tubular member. A transition plate is disposed within the vertical tubular member. The transition plate is moveable between a first position and a different second position. The transition plate accommodates installation of the lock cylinder of the first standard when in the first position and installation of the lock cylinder of the second standard when in the second position. A bolt has a locked position and an unlocked position for locking the door. A mechanical linkage couples the tail piece to the bolt. When the lock cylinder is manipulated to unlock the door, the mechanical linkage causes the bolt to move into the unlocked position and wherein the lock cylinder is manipulated to lock the door, the mechanical linkage causes the bolt to move into the locked position.

These and other aspects of the invention will become apparent from the following description of the preferred embodiments taken in conjunction with the following drawings. As would be obvious to one skilled in the art, many variations and modifications of the invention may be effected without departing from the spirit and scope of the novel concepts of the disclosure.

BRIEF DESCRIPTION OF THE FIGURES OF THE DRAWINGS

FIG. 1 is a schematic view of a prior art door locking assembly.

FIGS. 2A and 2B are schematic views of the back sides of lock cylinders of two different standards.

FIG. 3 is an exploded view of one embodiment of a door handle assembly.

FIG. 4A is a schematic view of a door locking assembly employing a lock cylinder of a first standard.

FIG. 4B is a schematic view of a door locking assembly employing a lock cylinder of a second standard.

FIG. 5 is a schematic view of an interface plate of an outer-upper post.

FIG. 6A is a front left side perspective view of a transition plate.

FIG. 6B is a front elevational schematic view of the transition plate shown in FIG. 6A.

DETAILED DESCRIPTION OF THE INVENTION

A preferred embodiment of the invention is now described in detail. Referring to the drawings, like numbers indicate like parts throughout the views. Unless otherwise specifically indicated in the disclosure that follows, the drawings are not necessarily drawn to scale. The present disclosure should in no way be limited to the exemplary implementations and techniques illustrated in the drawings and described below. As used in the description herein and throughout the claims, the following terms take the meanings explicitly associated herein, unless the context clearly dictates otherwise: the meaning of “a,” “an,” and “the” includes plural reference, the meaning of “in” includes “in” and “on.” The terms “tubular” and “tube” are defined herein to include any elongated substantially hollow structure, which can include both a cylindrical structure having circular cross-section and a structure having a non-circular cross-section. Examples of such non-circular cross-sections include: an elliptical cross-section, a square cross-section, a rectangular cross-section, a polygonal cross-section and an irregular cross-section. As used herein, “tubular” and “tube” include all elongated substantially hollow structures.

As shown in FIG. 3, one embodiment of the invention includes a door handle system 100 that employs a transition plate 24 to allow for installation of lock cylinders 26 of different standards. The following table lists the item numbers and part names shown in FIG. 3.

Item No. Part Name
1        ADA Lever turn
2        Bearings
3        Brass Washer
4        Position Ball
5        Brass cushion
6        Spring
7        Screw
8        Lever turn housing
9        Lever turn housing sleeve
10       Inside tubing
11       Short Rack
12       Gear Housing
13       Long Rack
14       Gear
15       J Inner-upper post
16       Screw for fixing Lever turn (M5)
17       Upper Axis (M18)
18       Upper Bushing
19       Upper washers
20       Connection Rod
21       Screw for fixing Core
22       Horizontal tubular member,
         also referred to as: Outer-upper post
23       Vertical tubular member,
         also referred to as: Outer tubing
24       Brass Universal Mount - Transition Plate
25       Core-housing Sleeve
26       Lock cylinder,
         also referred to as: Lock-Core Housing
27       Inside Ring
28       Outer-bottom post
29       Washer
30       Bottom bushing
31       Brass Axis (M25)
32       Threaded rod (M8)
33       Inner-bottom post
34       Anti-push Triangle
35       Bolt Positioning piece
36       Anti-push Fixing Blcok
37       Bolt Extension Rod
38       Bolt Sleeve
39       Bolt
40       Tail piece
50       Mechanical linkage

As shown in FIGS. 4A and 4B, the locking mechanism includes a plate member 24 is used for securing the lock cylinder 26a or 26b (depending on the lock cylinder standard used) to the vertical tube member 23. The plate member defines a first tail piece hole 122 to accommodate the tail piece 40 extending from lock cylinder 26a (a lock cylinder of the first standard shown in FIG. 4A) and a second tail piece hole 132 to accommodate the tail piece 40 extending from lock cylinder 26b (a lock of the second standard shown in FIG. 4B). The plate member also defines a first pair of set screw holes 124 that align with the set screw holes 224 of the lock cylinder of the first standard 26a and a second pair of set screw holes 134 that align with the set screw holes 224 of the lock cylinder of the second standard 26b. The plate member 24 defines a first position holding screw hole 120 and a second position holding screw hole 130. When a set screw 220 is screwed into the first position holding screw hole 120, the plate member 24 is held in the first position and when the set screw 220 is screwed into the second position holding screw hole 130, the plate member 24 is held in the second position.

When installing a lock cylinder 26a or 26b, the installer moves the plate member 24 into the position corresponding to the lock standard being used and secures the set screw 220 into the appropriate position holding screw hole 130 or 120. The installer then inserts the set screws 21 through the set screw holes (124 or 134, depending upon the lock standard) and screws them into the set screw holes 224 in the lock cylinder 26a or 26b. As shown in FIG. 5, horizontally-aligned tube 22 can include back plate 240 that is affixed thereto. The back plate 240 can include a tail piece opening 242 and set screw openings 244. During installation, the transition plate is effectively secured to the horizontally-aligned tube 22 by being affixed to the back plate 240 by the set screws 21.

The transition plate 24 is shown in greater detail in FIGS. 6A and 6B. It includes a front surface 112 that fits against the back of the lock cylinder 26a or 26b and an opposite back surface 116 that conforms to the shape of the vertical tubular member 23. A pair of extensions 114 can extend outwardly from the front surface 112 to facilitate easy assembly. Also, a depression 123 may be routed about the tail piece holes 122 and 132 to accommodate any protrusions from the lock cylinder associated with the tail piece 22.

As will be appreciated by those of skill in the art, the tubular members and the transition plate 24 may be made of any appropriate material, depending upon the specific application, including, but not limited to: stainless steel, aluminum, brass, other metals, composites, ceramics, plastics and combinations thereof.

While the embodiments shown accommodate installation of lock cylinders of two different standards, it is understood that the invention could be adapted to accommodate lock cylinders of multiple standards in excess of two standards without departing from the scope of the invention.

Although specific advantages have been enumerated above, various embodiments may include some, none, or all of the enumerated advantages. Other technical advantages may become readily apparent to one of ordinary skill in the art after review of the following figures and description. It is understood that, although exemplary embodiments are illustrated in the figures and described below, the principles of the present disclosure may be implemented using any number of techniques, whether currently known or not. Modifications, additions, or omissions may be made to the systems, apparatuses, and methods described herein without departing from the scope of the invention. The components of the systems and apparatuses may be integrated or separated. The operations of the systems and apparatuses disclosed herein may be performed by more, fewer, or other components and the methods described may include more, fewer, or other steps. Additionally, steps may be performed in any suitable order. As used in this document, “each” refers to each member of a set or each member of a subset of a set. It is intended that the claims and claim elements recited below do not invoke 35 U.S.C. 112(f) unless the words “means for” or “step for” are explicitly used in the particular claim. The above described embodiments, while including the preferred embodiment and the best mode of the invention known to the inventor at the time of filing, are given as illustrative examples only. It will be readily appreciated that many deviations may be made from the specific embodiments disclosed in this specification without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is to be determined by the claims below rather than being limited to the specifically described embodiments above.

Claims

1. A transition plate for engagement with lock cylinders of at least a first standard and a different second standard, for installation in a door pull that has a vertical tubular member that defines an alignment hole, the transition plate comprising a transition plate member having a front surface and an opposite back surface, the transition plate member defining: (a) a first plurality of holes passing therethrough corresponding to the first standard and including: a first tail piece hole, at least one first set screw hole for coupling the transition plate member to a lock cylinder of the first standard and a first position holding screw hole for holding the transition plate member in a first fixed relationship with the vertical tubular member when a set screw is passed through the alignment hole and secured to the transition plate member by engagement with the first position holding screw hole; and(b) a second plurality of holes passing therethrough corresponding to the first second standard and spaced apart from the first plurality of holes and including: a second tail piece hole, at least one second set screw hole for coupling the transition plate member to a lock cylinder of the second standard and a second position holding screw hole for holding the transition plate member in a second fixed relationship different from the first fixed relationship, with the vertical tubular member when the set screw is passed through the alignment hole and secured to the transition plate member by engagement with the second position holding screw hole.

2. The transition plate of claim 1, wherein the transition plate member further defines a first depression having a shape that is complementary to a back portion of the locking cylinder of the first standard and a second depression, different from the first depression, having a shape that is complementary to a back portion of the locking cylinder of the second standard.

3. The transition plate of claim 1, wherein the back surface of the transition plate member has a shape that is complementary in shape to an inner surface of the tubular member.

4. The transition plate of claim 1, wherein the transition plate member wherein the first plurality of holes is disposed above the second plurality of holes.

5. The transition plate of claim 1, wherein the transition plate member is made of a material selected from a list consisting of: stainless steel, aluminum, brass, other metals, composites, ceramics, plastics, and combinations thereof.

6. A handle assembly, comprising: (a) a lock cylinder of a selected one of a first standard or a different second standard, a tail piece extending therefrom;(b) a vertical tubular member;(c) a horizontal tubular member;(d) a transition plate disposed within the vertical tubular member, the transition plate moveable between a first position and a different second position that is vertically spaced apart from the first position, in which the transition plate accommodates installation of the lock cylinder of the first standard when in the first position and installation of the lock cylinder of the second standard when in the second position; and(e) a mechanical linkage coupled to the tail piece that effects movement of a locking bolt in response to turning of a key in the lock cylinder.

7. The handle assembly of claim 6, wherein the vertical tubular member is cylindrical and wherein the transition plate has a back shape that is hemi-cylindrical.

8. The handle assembly of claim 6, wherein the transition plate comprises a transition plate member having a front surface and an opposite back surface, the transition plate member defining: (a) a first plurality of holes passing therethrough corresponding to the first standard and including: a first tail piece hole, at least one first set screw hole for coupling the transition plate member to a lock cylinder of the first standard and a first position holding screw hole for holding the transition plate member in a first fixed relationship with the vertical tubular member when a set screw is passed through the alignment hole and secured to the transition plate member by engagement with the first position holding screw hole; and(b) a second plurality of holes passing therethrough corresponding to the first standard and spaced apart from the first plurality of holes and including: a second tail piece hole, at least one second set screw hole for coupling the transition plate member to a lock cylinder of the second standard and a second position holding screw hole for holding the transition plate member in a second fixed relationship different from the first fixed relationship, with the vertical tubular member when the set screw is passed through the alignment hole and secured to the transition plate member by engagement with the second position holding screw hole.

9. The transition plate of claim 8, wherein the transition plate member further defines a first depression having a shape that is complementary to a back portion of the locking cylinder of the first standard and a second depression, different from the first depression, having a shape that is complementary to a back portion of the locking cylinder of the second standard.

10. The transition plate of claim 8, wherein the back surface of the transition plate member has a shape that is complementary in shape to an inner surface of the tubular member.

11. The transition plate of claim 8, wherein the transition plate member wherein the first plurality of holes is disposed above the second plurality of holes.

12. The transition plate of claim 8, wherein the transition plate member is made of a material selected from a list consisting of: stainless steel, aluminum, brass, other metals, composites, ceramics, plastics, and combinations thereof.

13. A door employing a door locking system for use with a selected one of a lock cylinder of a first standard and a lock cylinder of a second standard, different from the first standard, the lock cylinder of a first standard and the lock cylinder of a second standard each including a tail piece extending laterally therefrom, the door comprising: (a) a planar door member;(b) a lock cylinder of a selected one of a first standard or a different second standard, a tail piece extending therefrom;(c) a vertical tubular member;(d) a horizontal tubular member that couples the first vertical tubular member to the planar door member;(e) a transition plate disposed within the vertical tubular member, the transition plate vertically moveable between a first position and a different second position that is vertically spaced apart from the first position, in which the transition plate accommodates installation of the lock cylinder of the first standard when in the first position and installation of the lock cylinder of the second standard when in the second position;(f) a bolt having a locked position and an unlocked position for locking the door; and(g) a mechanical linkage coupling the tail piece to the bolt, wherein when the lock cylinder is manipulated to unlock the door, the mechanical linkage causes the bolt to move into the unlocked position and wherein when the lock cylinder is manipulated to lock the door, the mechanical linkage causes the bolt to move into the locked position.

14. The door of claim 13, wherein the transition plate comprises: (a) a plate member having a front shape configured to interface the back portion of the lock cylinder;(b) the plate member defining a first tail piece hole passing therethrough and at least one first set screw hole spaced apart from the first tail piece hole in a first predetermined relationship thereto so as to correspond to a first lock cylinder standard;(c) the plate member defining a second tail piece hole passing therethrough and at least one second set screw hole spaced apart from the second tail piece hole in a second predetermined relationship thereto so as to correspond to a second lock cylinder standard different from the first lock cylinder standard; and(d) the plate member defining a first position holding screw hole and a second position holding screw hole spaced apart from the first position holding screw hole in a spatial relationship so that the plate member is held in the first position relative to the vertical tubular member when the first position holding screw hole is aligned with a platform position holding screw hole and in the second position relative to the vertical tubular member when the second position holding screw hole is aligned with the platform position holding screw hole, and wherein when the plate member is in the first position the first tail piece hole is aligned with the tail piece and the first set screw hole is aligned with a cylinder set screw hole defined by the lock cylinder of first standard and wherein when the plate member is in the second position the second tail piece hole is aligned with the tail piece and the second set screw hole is aligned with a cylinder set screw hole defined by the lock cylinder of second standard.

15. The door of claim 13, wherein the vertical tubular member is cylindrical and wherein the transition plate has a back shape that is hemi-cylindrical.

16. The door of claim 13, further comprising a second vertical tubular member disposed on an opposite side of the door from the first vertical tubular member and through which a portion of the mechanical linkage passes.

17. A method of installing a lock cylinder having a tail piece and defining at least one locking cylinder set screw hole, in a door mechanism that includes a vertical tubular member coupled to a horizontal tubular member, comprising the steps of: (a) determining whether the lock cylinder is of a first standard or of a second standard;(b) if the lock cylinder is of the first standard, then aligning a first position holding screw hole in a transition plate member with a vertical tube set screw hole defined by the vertical tubular member and securing the transition plate member vertical tube by screwing a set screw through the vertical tube set screw hole into the first position holding screw hole defined by the transition plate;(c) if the lock cylinder is of the second standard, then aligning a second position holding screw hole in the transition plate member with the vertical tube set screw hole defined by the vertical tubular member and securing transition plate member to the vertical tube by screwing the set screw through the vertical tube set screw hole into the second positioning holding screw hole defined by the transition plate;(d) placing the lock cylinder through an opening defined by the vertical tubular member that is in alignment with the horizontal tubular member so that the tail piece extends through a tail piece hole defined by the transition plate member into the horizontal tubular member; and(e) securing the locking cylinder to the transition plate by passing a locking cylinder set screw through a locking cylinder set screw hole defined by the transition plate and screwing locking cylinder set screw into a locking cylinder set screw hole defined by the locking cylinder.

18. A universal back plate for engagement with both a lock cylinder of a first standard and a lock cylinder of a second standard that is different from the first standard, each lock cylinder including a tail piece extending therefrom and defining at least one set screw hole that is complementary in shape to a set screw wherein the set screw hole corresponding to a lock cylinder of the first standard is spaced apart at a first distance from the tail piece and wherein the set screw hole corresponding to a lock cylinder of the second standard is spaced apart at a second distance from the tail piece, the first distance being different from the second distance, the back plate comprising: a plate member defining a tail piece opening and at least a first set screw opening having a shape that accommodates both a set screw engaged in the set screw hole of the lock cylinder of the first standard at the first distance from the tail piece opening when the plate member is affixed to the lock cylinder of the first standard and a set screw engaged in the set screw hole of the lock cylinder of the second standard at the second distance from the tail piece opening when the plate member is affixed to the lock cylinder of the second standard.

19. The universal back plate of claim 18, further comprising a second set screw opening, spaced apart from the first set screw opening, having a shape that accommodates both a set screw engaged in the set screw hole of the lock cylinder of the first standard at the first distance from the tail piece opening when the plate member is affixed to the lock cylinder of the first standard and a set screw engaged in the set screw hole of the lock cylinder of the second standard at the second distance from the tail piece opening when the plate member is affixed to the lock cylinder of the second standard.

20. The universal back plate of claim 19, wherein the first set screw opening and the second set screw opening are both in communication with the tail piece opening.