Patent Application
20110024222
The present invention relates to a utility vehicle, in particular an agricultural tractor, with at least three driveable vehicle axles, having a front axle, a middle axle and a rear axle.
With utility vehicles, in particular construction vehicles and agricultural utility vehicles, the trend is towards constantly designing the vehicles to be larger. As a rule, such large vehicles can be operated with higher specific productivity. In the agricultural sector, such utility vehicles comprise, in particular tractors, agricultural towing vehicles, combine harvesters, utility vehicles for spraying plant protection agents, self-propelled fertilizer scattering vehicles and other self-propelled working machines, such as combine harvesters, forage harvesters, self-propelled spraying units, self-propelled liquid fertilizer sprayers and beet lifters. In the agricultural sector a trend can be observed in this context, in that the agricultural cultivated land is being divided among increasingly fewer operating entities, the size of which is increasing accordingly. As a consequence, these operating entities are procuring larger machines, and in particular larger agricultural utility vehicles, because as a rule the productivity rises with the size of the machines and in most cases the procurement price of such larger machines is also lower in relation to their productivity and performance.
A further side effect of the development towards large operating units with large agricultural usable areas is the increasing distance between the locations of these operating units and the actual places at which the vehicles are employed, such as fields or woodlands. As a result, there is a requirement imposed on the agricultural utility vehicles that they be designed to be driven on roads at comparatively high speeds. This requirement applies not only to agricultural utility vehicles, but to utility vehicles in general, such as construction vehicles too. Accordingly, there is a requirement for utility vehicles which are designed in such a way that they can be operated at a maximum speed of 62 km/h or higher, so that they can be driven on motorways and main highways. In the agricultural sector in particular, there is a requirement for tractors and agricultural towing vehicles, which on the one hand are designed to take on the most demanding towing or pulling work and, on the other, to be driven at high speeds on public highways, and in particular on motorways, so that even places of operation located considerable distances away can be reached conveniently and rapidly.
With tractors and agricultural towing vehicles, however, the increase in the dimensions with the same requirements for ground pressure requires a disproportionate increase in ground contact surface areas. The provision of adequately large ground contact surface areas in this situation is of relevance both with regard to minimisation of the slippage losses occurring between the tyres and the ground as well as with regard to the avoidance of excessive soil compaction. Accordingly, with conventional tractors and agricultural towing vehicles it is necessary, as the dimensions of these vehicles increases, to make provision for disproportionately larger tyres. These problems also arise with the other two-axle agricultural utility vehicles and construction vehicles referred to heretofore. When larger tyre widths are provided, however, the problem arises that if the overall width of the vehicle remains the same, less space is available for engines, transmission systems and other equipment units, and in particular the space for a driver's cab arranged between the wheels is severely limited. The provision of larger tyre diameters means, among other things, that the manoeuvrability of the vehicle is restricted. In addition, large tyre diameters result in large vehicle heights, since the cabs cannot be located exclusively between the wheels. This causes problems in particular when passing bridges and gates.
In comparison with conventional two-axle utility vehicles, utility vehicles with three driven or driveable vehicle axles offer proportionately larger ground contact surfaces, such that the ground pressure exerted and the slippage occurring between the tyres and the ground are reduced. In the agricultural sector in particular, such vehicles with three driven axles have hitherto been little used. A tractor for agricultural and forestry operation with three driven vehicle axles is described, for example, in the specification CZ 288 674 B6. With this tractor, a drive assembly consisting of a combustion engine and a transmission system is mounted on a carrying structure, wherein the carrying structure is designed as a modular central-tube frame. With the tractor described in the specification CZ 288 674 B6, at least three distributor boxes with independent suspension pendulum half-axles are integrated in the modular central-tube frame. Due to the fact that the transmission system is mounted on the modular central-tube frame, a connection appropriate to the drive must be established from the transmission to the individual distribution boxes. In addition, this arrangement requires a comparatively high structural space.
An object of the present invention is to provide a utility vehicle which, with comparatively large dimensioning of the vehicle, provides an adequately large contact surface area and with which the drive connection between a drive unit and the driven vehicle axles is designed to be space-saving and simple, as well as impervious to dirt.
According to the present invention there is provided a utility vehicle, comprising a front axle, a middle axle and a rear axle, an adjustable transmission arrangement, which has two adjustable transmission units each being designed integrally in a longitudinal frame element which is designed to be at least partially hollow, and which runs longitudinally and essentially centrally in the utility vehicle, and respective drive outputs of the adjustable transmission units lead into a cavity of the frame element, wherein a drive input of the transmission arrangement is connected in respect of a drive unit and a drive output of the transmission arrangement is connected in respect of the drive to the three axles in such a way that the three axles can be driven by one of the transmission units.
By providing two adjustable transmission units, each unit can have smaller dimensions and also only need to transfer a relatively low output. Because of the smaller dimensions, the vehicle height can be reduced.
Preferably the two (or more) adjustable transmission units are designed as steplessly adjustable transmission units, since as a result of this a synchronisation can be established between the individual transmission units and therefore also between the vehicle axles driven by the individual transmission units.
According to the present invention, a drive output from the transmission arrangement is connected in respect of the drive to the minimum of three vehicle axles in such a way that the minimum of three vehicle axles can be driven from the minimum of two adjustable transmission units. The individually adjustable transmission units can be connected in each case in respect of the drive to less than the three driveable vehicle axles, such that an adjustable transmission unit is allocated in each case to only one or two vehicle axles. In this case at least one adjustable transmission unit of the adjustable transmission arrangement is allocated to each of the minimum of three driveable vehicle axles.
In addition to the adjustable transmission units, the adjustable transmission arrangement can also have further transmission units, such as, for example, an axle differential gear unit and/or a transfer gear unit. The drive can be represented, for example, by a combustion engine. As an alternative, an electric motor can also be provided.
The longitudinal and at least partially hollow frame element can, for example, be designed as essentially tubular and extends essentially centrally and in the longitudinal direction of the utility vehicle. In this situation it is not absolutely essential for the tubular frame element to have a circular cross-section, but other types of cross-section or even a partially open design, such as in a U-shape, are also possible (in the cross-section transverse to the longitudinal direction). In the case of a U-shaped frame element, the cavity referred to in claim 1 is formed by the space which is enclosed by the U-profile. In this case, the profile is open to one side. A closed design of the hollow space of the frame element has the advantage over this, however, in that the parts of the drive connection provided therein are protected against dirt and external force effects, such as earth thrown upwards from the ground.
According to the present invention, provision is made for an adjustable transmission unit to be designed integrally in the frame element. In the present connection, this is understood to mean both the situation in which the adjustable transmission unit is designed to be in the cavity of the frame element and the situation in which a housing of the adjustable transmission unit itself forms a part of the frame element. In the latter case provision can be made for the housing of the adjustable transmission unit to be designed as of one piece with the frame element, or for part segments of the frame element to be secured in each case to the housing of the adjustable transmission unit.
Due to the fact that, according to the present invention, provision is made for an adjustable transmission unit to be designed integrally in the frame element and a drive output from the adjustable transmission unit leads into the cavity of the frame element, the required structural space for the adjustable transmission units is reduced to a minimum. The respective drive connections between the adjustable transmission units and the individual driveable vehicle axles can at least partially be guided in the cavity of the frame element, with the result that a space-saving accommodation for this drive connection is also guaranteed. In addition, the adjustable transmission units and the drive connections are protected by the arrangement according to the invention against dirt and the effects of external forces, which occur, for example, through earth thrown up from the ground.
Due to the extension of the frame element essentially centrally and in the longitudinal direction of the utility vehicle, the frame element exerts a carrying function and at the same time offers a protective and space-saving accommodation for the adjustable transmission units and at least a part of the drive connection (between the adjustable transmission unit and the driveable vehicle axles).
Due to the fact that at least three driveable vehicle axles are provided, a comparatively large ground contact surface can be provided without the tyre diameters and/or the tyre widths having to be dimensioned overly large. Due to the provision of a large ground contact surface, it is possible, despite the large dimensions of the utility vehicle for the ground pressure and the slippage occurring between the wheels and the ground to be kept low.
If the minimum of one adjustable transmission unit is infinitely adjustable, then provision is made according to an advantageous further embodiment for this to be provided by an electro-mechanically split-output transmission unit, by a generator and at least one electric motor, by a hydrodynamic-mechanical split-output transmission unit, by a mechanical steplessly adjustable transmission unit (bevel gear drive, CVT (continuously variable transmission)) or, preferably, by a hydrostatic-mechanical split-output transmission unit. As is generally known, these types of drive can in each case be steplessly adjusted by an appropriate actuator. The hydrostatic-mechanical split-output transmission unit in particular is used in agricultural utility vehicles, and in particular in large tractors and agricultural towing vehicles, and can be adjusted by appropriate actuation of the hydrostatic splitting.
According to an advantageous further embodiment of the invention, provision is made for the minimum of one steplessly adjustable transmission unit to be formed by at least one hydrostatic-mechanically split-output transmission unit, wherein the drive input of the steplessly adjustable transmission unit leads to a planetary gear train with crank, which splits the incoming drive output into one hydrostatic and one mechanical branch, wherein the hydrostatic branch has an adjustable hydraulic pump and at least one, and preferably two, adjustable hydraulic motors driven by the hydraulic pump, and wherein the drive outputs from the minimum of one hydraulic motor and from the mechanical branch upstream of the drive output of the steplessly adjustable transmission unit are combined onto one drive shaft.
By adjusting the hydraulic pump, the hydrostatic-mechanically split-output transmission unit can be adjusted accordingly. In addition, provision can be made for the minimum of one hydraulic motor to be likewise adjustable. By adjusting the hydraulic pump (and, if appropriate, the minimum of one hydraulic motor), the hydrostatically-transferred portion and therefore also simultaneously the mechanically-transferred portion of the hydrostatic-mechanically split-output transmission unit can be adjusted.
By the provision of more than only one hydraulic motor, the individual hydraulic motors can be allocated to specific vehicle axles and connected in respect of the drive to these vehicle axles. If two hydraulic motors are provided, provision can be made, for example, for one hydraulic motor to drive one vehicle axle, such as the rear axle, and for the other hydraulic motor to drive two vehicle axles, such as the front axle and the middle axle. It is of course also possible for three or more hydraulic motors to be provided, which are then allocated to corresponding vehicle axles. Due to the accommodation, according to a further embodiment, of the hydrostatic and mechanical branches inside the hydrostatic-mechanically split-output transmission unit, designed integrally in the frame element, the individual components of the hydrostatic and mechanical branches can be protected against dirt and the effects of external force. In addition, a space-saving arrangement can also be achieved in this way.
Preferably provision is made for at least one of the vehicle axles, preferably the front axle and/or the middle axle, to be separable from the drive connection of the adjustable transmission arrangement by means of a separation clutch. In particular when travelling at higher speeds and/or with small towing loads, it is advantageous for two of the minimum of three driveable vehicle axles, in particular the front axle and the middle axle, to be separated from the drive connection, such that a purely rear wheel drive is provided.
According to an advantageous further embodiment, provision is made for the adjustable transmission arrangement to have two steplessly adjustable motors, preferably hydraulic motors, wherein a first motor is connected in respect of drive to two vehicle axles, preferably the front axle and the middle axle, and the second motor is connected to one vehicle axle, preferably the rear axle. Accordingly, by adjusting the two steplessly adjustable motors, the ratio can be adjusted between the drive output which is transferred via the front axle and the middle axle and the drive output transferred via the rear axle. With another allocation of the two steplessly adjustable motors to the individual vehicle axles, for example of the first motor to the front axle and of the second motor to the middle axle and the rear axle, the ratio of the drive outputs of these two vehicle axle groupings can be adjusted accordingly.
As an alternative, provision can be made for the adjustable transmission arrangement to have three steplessly adjustable motors, preferably hydraulic motors, wherein in each case each vehicle axle is connected in respect of drive to a motor. By adjusting the individual motors, in this case a ratio of the drive output values transferred from the individual vehicle axles can be adjusted. The provision of more than only one steplessly adjustable motor has the advantage in this situation that an associated drive shaft can be allocated to each motor and accordingly a space-saving accommodation of the drive connections between the individual motor and the vehicle axle(s) pertaining to it can be provided in a space-saving and structurally simple manner.
According to an advantageous further embodiment of the invention, a steplessly adjustable transmission arrangement is formed by two steplessly adjustable transmission units, which are arranged in relation to the longitudinal direction of the frame element behind one another integrally in the frame element. By the provision of two steplessly adjustable transmission units and by the arrangement of these behind one another in the longitudinal direction of the frame element, the output torque of these transmission units can be divided advantageously onto the minimum of three driveable vehicle axles. In particular, in this case the drive connections can be guided directly from the individual steplessly adjustable transmission units to the vehicle axles allocated to them in a structurally simple manner inside the cavity of the frame element.
Preferably, with the provision of two steplessly adjustable transmission units, a first steplessly adjustable transmission unit can be connected in respect of drive to two vehicle axles, preferably to the front axle and the middle axle, and the second steplessly adjustable transmission unit to one vehicle axle, preferably the rear axle. By way of the preferred allocation of the second steplessly adjustable transmission unit to the rear axle, the first steplessly adjustable transmission unit can be actuated as the vehicle's speed increases in such a manner that the drive output transferred from this transmission unit is reduced, and at high speeds a rear axle drive exclusively is put into effect.
As an alternative to the preferred further embodiment, however, provision can also be made for the first steplessly adjustable transmission unit to be connected in respect of drive to the front axle and for the second steplessly adjustable transmission unit to be connected in respect of drive to the middle axle and the rear axle. This latter arrangement of the first and second steplessly adjustable transmission units can be advantageous in particular with self-propelled agricultural working machines, such as combine harvesters and forage harvesters.
Preferably the first steplessly adjustable transmission unit is arranged in the frame element at a position between the front axle and the middle axle and the second steplessly adjustable transmission unit is arranged in the frame element at a position between the middle axle and the rear axle. Regardless of which of the two allocations described above of the first and second steplessly adjustable transmission units is applied to the three vehicle axles, with such a positioning of the first and second steplessly adjustable transmission units the drive connection between the individual steplessly adjustable transmission units and the vehicle axle(s) pertaining to them can be arranged in a space-saving and structurally simple manner. Preferably, the drive connection between the two steplessly adjustable transmission units and the individual vehicle axles can be formed at least partially in the cavity of the frame element, such that it is protected against dirt and the effects of external forces.
According to an advantageous further embodiment of the invention, a switchable clutch is provided between the first steplessly adjustable transmission unit and the front axle, by means of which the drive connection between the first steplessly adjustable transmission unit and the front axle can be separated, wherein the clutch is designed preferably integrally in the frame element. As a result, the front axle can be separated from the drive connection. The clutch can, for example, also be a steplessly switchable clutch. This is advantageous inasmuch as the revolution speed ratio of two axles allocated to one transmission unit can be adjusted independently of one another. Accordingly, the torque transferred from all the axles can also be adjusted independently of one another.
Due to the integral arrangement of the clutch in the frame element, a space-saving and structurally simple arrangement can be attained. The provision of such a switchable clutch is advantageous in particular if the first steplessly adjustable transmission unit is connected in respect of drive to the front axle and the middle axle, and accordingly, with the clutch disengaged, only the middle axle can be driven by the first steplessly adjustable transmission unit. The provision of such a switchable clutch to separate the drive connection of one or more vehicle axles is in general always advantageous if more than only one vehicle axle is being driven by an allocated adjustable transmission unit. In particular, with an allocation of the first steplessly adjustable transmission unit to the front axle and the middle axle, a switchable clutch can also be provided between the first steplessly adjustable transmission unit and the middle axle, by means of which the drive connection between the first steplessly adjustable transmission unit and the middle axle is separable, wherein the clutch is preferably designed integrally in the frame element.
According to an advantageous further embodiment of the invention, a drive connection can be established between the first and second adjustable transmission units by means of a switchable emergency clutch, such that, in the event of the failure of a transmission unit, this unit can be driven by the other unit by engaging the emergency clutch. If such an emergency clutch is provided, it is preferred if one or both of the steplessly adjustable transmission units can be brought into an emergency operation position in which a drive input of the transmission unit concerned is separated in respect of drive from a drive output of this transmission unit. This means that, in the emergency operation position, a torque force transferred onto the drive input is not transferred to the drive output, and that, conversely, a torque force applied onto the drive output is not transferred onto the drive input. If the transmission unit is defective, it is brought into this emergency position and its drive output, in particular its drive output shaft, can then be driven via the engaged emergency clutch by the other intact steplessly adjustable transmission unit in each case. An analogous arrangement is also possible if more than only two adjustable transmission units are provided.
Provision can further be made that, in the event of the failure of one of the two adjustable transmission units, an electronic motor limitation is activated, by means of which the output produced by the drive is limited, such that the rated output transferred from the one intact adjustable transmission unit does not exceed a limit value determined for this transmission unit. By provision of the switchable emergency clutch, it is possible, even in the event of the failure of one of the two adjustable transmission units on difficult terrain, for all-wheel drive to be provided. As a result, the utility vehicle can still be driven safely from the particular place of use, such as a field or a woodland area, and taken to a workshop.
According to an advantageous further embodiment, provision can be made for a transfer gear to be arranged between the drive and the two adjustable transmission units, by means of which a drive output from the drive is divided at least partially onto both the adjustable transmission units. In addition, provision can be made for a part of the drive output to be taken off directly at the transfer gear or also upstream or downstream of the transfer gear, for example for a power take-off shaft. Preferably, the transfer gear has two take-off shafts, which in each case lead to the two adjustable transmission units and are coupled to one another in such a way that they rotate at the same revolution speed. This can be achieved, for example, if the two drive shafts are rigidly connected to one another. By the provision of such a transfer gear, the drive output of the drive is divided in a simple manner onto both the adjustable transmission units.
According to a further advantageous embodiment, the transfer gear is secured on the outside of the frame element, wherein preferably it is flanged to a housing of the second adjustable transmission unit. By the securing of the transfer gear to the outside of the frame element, the drive shafts of the transfer gear can be guided directly into the frame element and therefore to the first and second adjustable transmission units. As a result of this, the take-off shafts of the transfer gear can be guided in a space-saving and protected manner along the frame element. Preferably, the drive, such as a combustion engine, is also mounted with suspension above the frame element on an ancillary frame connected to the frame element, such that a drive connection runs between the drive and the transfer gear outside the cavity of the frame element and is designed simply and short. Due to the fact that the transfer gear is flanged to a housing of the second adjustable transmission unit, the drive shaft leading to the second adjustable transmission unit can be introduced directly into the housing of the second adjustable transmission unit and is therefore not exposed.
According to an advantageous further embodiment of the invention, the minimum of three vehicle axles each have axle differential gear units, which preferably are designed integrally in the frame element. The term “integral design” in this context is understood to mean the situation in which the individual axle differential gear units are designed to be in the cavity of the frame element, or in which a housing of the individual axle differential gear unit forms a part of the frame element. According to an advantageous further embodiment, the drive connections, which preferably are designed as drive shafts, run from the drive output(s) of the adjustable transmission units to the individual differential gear units of the three vehicle axles in the frame element, designed hollow in these sections. As a result, the drive connections are protected from dirt and external force effects and a space-saving arrangement is attained. Preferably, the frame element has a plurality of essentially tubular housing sections, which extend between the minimum of one adjustable transmission unit and the axle differential gears. In this situation, it is not absolutely necessary for the tubular housing sections to be circular in cross-section. Rather, other types of cross-sections, such as a rectangular cross-section, are also possible.
According to an advantageous further embodiment, a control unit is provided, by means of which the torque forces can be adjusted which are transferred from the steplessly adjustable transmission units and/or from the minimum of three driveable vehicle axles. As a result of this, by means of the control unit as a function of the individual travel status the torque values transferred from the individual vehicles axles can be optimally adjusted. In particular, provision can be made in this situation for the current travel status of the utility vehicle to be detected by means of sensors and the control unit to adjust the transferred torque values as a function of the travel status determined in each case.
According to an advantageous further embodiment of the invention, all the wheels provided on the minimum of three vehicle axles are equipped with an anti-locking braking system. According to an advantageous further embodiment of the invention, the front axle and the rear axle are designed as steerable vehicle axles. Preferably, the steering of the front axle is effected mechanically with hydraulic support and the steering of the rear axle is effected exclusively hydraulically. As a result, the steering of the rear axle can be blocked in a simple manner in specific operational states, such as at high travel speeds, with the result that no steering angle at the rear axle is possible any longer. Provision can further be made for the transmission of the steering of the front axle and/or of the rear axle to be adjusted as a function of the speed. According to an advantageous further embodiment of the invention, the middle axle is designed as a non-steerable vehicle axle. Preferably, the middle axle can be raised by an allocated raising mechanism. As a result, the middle axle can be raised in specific operational states, such as at high travel speeds. The further embodiments referred to in this paragraph make it possible, among other things, for the utility vehicle to be driven at a maximum speed of 62 km/h and, thanks to this high speed capacity, it can also be approved for travelling on motorways and main highways.
According to an advantageous further embodiment of the invention, the minimum of three vehicle axles are designed as swing axles or semi-swing axles, with spring suspension, or the minimum of three vehicle axles have in each case an individual wheel-suspension arrangement, with spring suspension, per tyre. Moreover, according to an advantageous further embodiment provision is made for all the wheels or caterpillar track units provided on the minimum of three vehicle axles to have spring suspension units pertaining to them, wherein the spring suspension units of the individual wheels or caterpillar track elements can be adjusted by means of one control unit. Preferably, in this situation the control unit is arranged in such a way that it actuates the spring suspension units as a function of the travel states in each case, in particular as a function of the travel speed, the bend radius, and/or the inclination of the vehicle. These further features substantially improve travel comfort. Moreover, the actuation of the spring suspension units as a function of the particular use of the utility vehicle allows for the travel behaviour to be adjusted to the different travel states which arise, for example, with fast travel on the road, when travelling in a field, or when travelling through woodland.
According to an advantageous embodiment of the invention, the drive for the vehicle is provided by a drive engine, preferably a combustion engine, which is mounted on a box frame secured to the frame element.
Moreover, according to an advantageous further embodiment the rear axle can be raised by an associated raising mechanism. This enables a smaller turning circle to be achieved. According to an advantageous further embodiment of the invention, provision is made for all the wheels provided on the minimum of three vehicle axles to have a tyre diameter of at least 35 inches, preferably from 36 to 40 inches. As a result of this, the contact surface areas of the utility vehicle are increased and any slippage between the tyres and the ground can be minimised.
According to an advantageous embodiment of the invention, the utility vehicle has at least one structural attachment area. A structural attachment area can be formed in particular by a rear lifting mechanism, a front lifting mechanism or a flatbed unit. In addition, a coupling device can be arranged in the structural attachment area, which can be used for coupling to a semi-trailer in the form of a fifth-wheel coupling. Such a utility vehicle with at least one structural attachment area is formed, for example, by a field tractor, a combine harvester, a forage harvester, self-propelled spraying vehicles, or by other types of utility vehicles with single/multi-purpose attachments. Preferably, provision is made for the utility vehicle with at least one structural attachment area to also have the further features which are required to achieve high speed capability, in particular on motorways and main highways.
In accordance with a further aspect of the invention there is provided a method of synchronising the two adjustable transmission units, wherein a reference value is conducted as an input value to a first adjustment unit of the first transmission unit, and the first transmission unit is adjusted by means of the first adjustment unit to the reference value, and a controlled variable is determined from at least one first output value of the first transmission unit and at least one second output value of the second adjustable transmission unit, and the controlled variable is mathematically linked to the reference value, and a result value of the mathematical linking serves in each case as an input value for a second adjustment unit of the second transmission unit, and that the second transmission unit is adjusted by means of the second adjustment unit to the result value.
Further advantages and purposes of the invention result on the basis of the following description of embodiments, making reference to the appended figures. The figures show:
The details of direction and location cited in the foregoing and following description, such as “top”, “bottom”, “front”, “rear” and “in the direction of travel”, relate to the reference system of the utility vehicle. These details are not to be regarded as restrictive.
The tractor 2 represented in
The box frame 10, frame element 12 and transverse braces 14 together form a chassis.
The drive system of the tractor 2 is described hereinafter by reference to
The front take-off shaft 28 of the transfer gear 26 leads to the first steplessly adjustable transmission unit 32, which is designed integrally in the frame element 12, wherein a housing of the first steplessly adjustable transmission unit 32 forms a part of the frame element 12. The rear take-off shaft 30 of the transfer gear 26 leads to a second steplessly adjustable transmission unit 34, which is designed integrally in the frame element 12, wherein in turn a housing of the second steplessly adjustable transmission unit 34 forms a part of the frame element 12. The two steplessly adjustable transmission units 32, 34, are formed in each case by a hydrostatic-mechanically split-output transmission unit. As can be seen on the basis of
As is explained in greater detail by reference to
The first steplessly adjustable transmission unit 32 serves to drive the front axle 18 and the middle axle 20. In particular, the take-off shaft 38 of the first steplessly adjustable transmission unit 32 is rigidly connected to a front axle drive shaft 40, which leads to the axle differential gear unit 18a of the front axle 18. In addition, the take-off shaft 38 of the first steplessly adjustable transmission unit 32 is rigidly connected to a middle axle drive shaft 42, which leads to the axle differential gear unit 20a of the middle axle 20.
The second steplessly adjustable transmission unit 34 serves to drive the rear axle 22. In particular, the take-off shaft 38 of the second steplessly adjustable transmission unit 34 is rigidly connected to a rear axle drive shaft 44, which leads to the axle differential gear unit 22a of the rear axle 22. Accordingly, during normal operation the first steplessly adjustable transmission unit 32 is allocated to the front axle 18 and the middle axle 20, as represented by the broken-line box 46 in
The two steplessly adjustable transmission units 32, 34 serve in each case to change a transmission ratio. By contrast, the transfer gear 26 serves solely to distribute the input torque from the combustion engine 4 onto the two steplessly adjustable transmission units 32, 34. As explained heretofore, both the two steplessly adjustable transmission units 32, 34, as well as the axle differential gear units 18a, 20a, and 22a of the three vehicle axles 18, 20, and 22 are formed integrally in the frame element 12. Together with the drive connections formed between the two steplessly adjustable transmission units 32, 34 and the individual axle differential gear units 18a, 20a, and 22a, the two steplessly adjustable transmission units 32, 34 and the axle differential gear units 18a, 20a, and 22a form the transmission composite. This transmission composite is formed integrally in the frame element 12, wherein the housing of the axle differential gear units 18a, 20a, and 22a, as well as the housing of the two steplessly adjustable transmission units 32 and 34 in each case form a part of the frame element. As can be seen on the basis of the diagrammatic representation from
The three vehicle axles 18, 20, and 22 are in each case designed as pendulum half-axles 18b, 18c, 20b, 20c, 22b, 22c, the spring suspensions of which, 18d, 18e, 20d, 20e, 22d, 22e can be adjusted individually and independently of one another. As already explained earlier, this adjustment can be carried out as a function of the operational status of the tractor 2, such as, for example, the vehicle speed, wherein in particular a spring characteristic curve, a position of the individual axles, etc. can be adjusted. In addition, all the wheels 16 are equipped with an anti-lock braking system (ABS).
The front axle 18 and the rear axle 22 are in each case designed as steerable axles, wherein the steering of the front axle 18 is implemented by mechanical means with hydraulic support and the steering of the rear axle 22 is exclusively hydraulic. In this respect the front axle 18 is mechanically connected to a steering device 50 in the driver's cab 6, wherein this connection is represented in
As can be seen on the basis of
As already explained heretofore, a control unit 58 is provided, by means of which the torque force transferred from the two steplessly adjustable transmission units 32 and 34 and the torque forces transferred from the three vehicle axles 18, 20 and 22 are adjusted and matched to one another. As a result, for example, the traction force distribution between the three vehicle axles 18, 20, and 22, or with the middle axle raised, between the front axle 18 and the rear axle 22, can be adjusted according to the conditions of use. The control unit 58 is represented diagrammatically in
In order to be able to have the all-wheel drive available even in the event of the failure of one of the steplessly adjustable transmission units 32, 34, as is necessary for example in difficult terrain and/or with high loading, the tractor 2 also has an emergency running device. For this purpose, a connection drive shaft 60 is provided between the second steplessly adjustable transmission unit 34 and the axle differential gear 20a of the middle axle 20. A drive connection between the second steplessly adjustable transmission unit 34 and the axle differential gear 20a of the middle axle 20 can be established in this situation by way of the connection drive shaft 60 by engaging an emergency clutch 62, which under normal operating conditions is disengaged. By engaging the emergency clutch 62, a drive connection can be established between the first 32 and the second 34 steplessly adjustable transmission unit by way of the connection drive shaft 60, the emergency clutch 62, the axle differential gear unit 20a of the middle axle 20 and the middle axle drive shaft 42. As already explained heretofore, in the event of the failure of one of the two steplessly adjustable transmission units 32 or 34, the input shaft 36 and the take-off shaft 38 of this transmission unit 32 or 34 respectively are decoupled from one another. This means that in this emergency setting of the steplessly adjustable transmission unit 32 or 34 a torque force transferred onto the input shaft 36 will not be transferred onto the take-off shaft 38 and vice-versa. Accordingly, if one of the two steplessly adjustable transmission units 32, 34 fails, it will be electronically or mechanically (by means of what is referred to as an emergency actuation) brought into the emergency setting, and the take-off shaft 38 of the defective steplessly adjustable transmission unit 32 will be driven by way of the drive connection, which in this case is formed by the middle axle drive shaft 42, the axle differential gear unit 20a of the middle axle 20 and the connection drive shaft 60 and the engaged emergency clutch 62.
If, for example, the first steplessly adjustable transmission unit 32 fails, then, without the emergency operating device being provided, the front axle 18 and the middle axle 20 would no longer be driveable. By engaging the emergency clutch 62, however, as described above, the take-off shaft 38 of the first steplessly adjustable transmission unit 32 is driven by the second steplessly adjustable transmission unit 34, and therefore the front axle 18 and the middle axle 20. In this case, therefore, the second steplessly adjustable transmission unit 34 drives all three vehicle axles 18, 20, and 22.
The output transferred from one of the two steplessly adjustable transmission units 32, 34 is, as a rule, limited. For example, this maximum transferable output can amount to 280 kW. The maximum output which can be provided by the tractor 2 is, as a rule, higher, such as approximately 400 kW. In the event of a failure of one of the two steplessly adjustable transmission units 32, 34, it can be guaranteed, if appropriate by means of an electronic engine governing arrangement, that it is not the maximum output of the tractor 2 which is transferred via the still intact steplessly adjustable transmission unit 32 or 34, since this can lead to damage to the unit 32 or 34. As already explained earlier, the emergency device serves predominantly to provide the all-wheel drive at least for a journey from the field or the woodland concerned and to make a journey possible to the nearest workshop. In the diagrammatic representation from
The wheels 16 of the tractor 2 in each case have a tyre diameter of 38 inches. This allows for an adequately large ground contact area of the tractor 2 to be provided.
In addition to this, the embodiment is also conceivable in which the middle axle 20 is optionally driven by the first steplessly adjustable transmission unit 32 or by the second steplessly adjustable transmission unit 34. This can be achieved by the clutches 56, 62 represented in
By reference to
The input shaft 36 of the transmission unit 66 leads to a planetary gear arrangement 68, in which the input torque is divided in a known manner into a hydrostatic branch 70 and a mechanical branch 72. In addition, input torque, for example for a power take-off drive, can be branched off at a contact part 74, which is rigidly connected to the input shaft 36. The hydrostatic branch 70 has an adjustable hydraulic pump 76 and two adjustable hydraulic motors 78, 80, driven by the hydraulic pump 76. The corresponding hydraulic lines between the hydraulic pump 76 and the two hydraulic motors 78, 80, are not represented in
A description is provided hereinafter, making reference to
Hereinafter, by making reference to
In
From the transfer gear 26, a front drive shaft 28 leads to the first steplessly adjustable transmission unit 32 and a rear take-off shaft 30 to the second steplessly adjustable transmission unit 34. The front take-off shaft 28 and the rear take-off shaft 30 in this situation are rigidly connected to one another. As can be seen on the basis of
The present invention is not restricted to the embodiments represented in the Figures. For example, provision may be made for more than two axles (in this case, the front axle and the rear axle) to be steerable. In particular, with a utility vehicle with three driveable vehicle axles, it would be possible for all three vehicle axles to be designed as steerable vehicle axles. This makes it possible for a very small turning circle to be achieved.
Provision can also be made for two vehicle axles to be arranged between the front axle and the rear axle, of which at least one is driveable. Preferably, in this case both of the vehicle axles arranged between the front axle and the rear axle can be raised.
With the embodiment represented in
In addition, the combustion engine 4 represented in
In one arrangement (not shown) there is provided a utility vehicle comprising a front axle, a middle axle and a rear axle, an adjustable transmission arrangement, which has two adjustable transmission units wherein a drive input of the transmission arrangement is connected in respect of a drive unit and a drive output of the transmission arrangement is connected in respect of the drive to the three axles in such a way that the three axles can be driven by one of the transmission units and wherein the first adjustable transmission unit is arranged at a position between the front axle and the middle axle (in respect of the longitudinal direction), and in that the second adjustable transmission unit is arranged at a position between the middle axle and the rear axle. It will be appreciated that in such an arrangement, the transmission units are not essentially positioned within a frame or chassis housing.
First transmission unit 32 has a first adjustment unit ADU1 and a second transmission unit 34 has a second adjustment unit ADU2. In each case, too, measuring units, not shown in
By means of the preselection unit 100, in this case a vehicle speed v_set is to be specified as a reference value. This reference value v_set is converted by means of a first characteristic map K1 into an input value K1_in for the first adjustment unit ADU1. By means of this input value K1_in, the adjustment unit ADU1 of the first transmission unit 32 can adjust a first revolution speed n1 (not represented in
The reference value v_set is not communicated directly to the second transmission unit 34, but is mathematically linked to at least one value described hereafter. Accordingly, a result value cal_out from the mathematical link is conducted to a second characteristic map K2 in an arithmetic logic unit 140. By means of the second characteristic map K2 an input value K2_in is determined for a second adjustment unit ADU2 of the second transmission unit 34. The second adjustment unit ADU2 of the second transmission unit 34 can therefore adjust and set a second revolution speed n2 of an emerging axle drive shaft, not shown in
In addition, by means of measuring units arranged inside the second transmission unit 34, the second revolution speed n2 of the axle drive shaft and several pressure values pUHC2, pHCmax2 of the hydraulic output branch of the second transmission unit 34 are determined.
The values determined by the measuring units (not shown) of the first and second adjustment units ADU1, ADU2 are communicated to a control unit 110. The control unit 110 can, for example, be a Proportional-Integral-Derivative (PID) controller. The output value con_out of the PID controller corresponds to an input value of the arithmetic logic unit 140.
The control unit 110 is intended in this situation to compensate for disturbance variables caused by a variance in slippage between two axles for example. This is done by changing the input to output revolution speed transmission ratio of the individual transmission units,
In addition, the vehicle speed v_set specified from the preselection unit 100 is conducted to the arithmetic logic unit 140. In the arithmetic logic unit 140 these two values are, for example, added and the result value cal_out from the calculation is conducted to the second characteristic map K2.
In addition, for example, account can be taken of the influence on the synchronisation of the two transmission units of unequal revolution speeds of the wheels or axles allocated to the transmission units when travelling around bends and/or with tyre pressure and/or a wheel load and/or suspension deviation. This is done by a pilot control unit 120 which generates an operational value op_out. The operational value op_out is communicated to the arithmetic logic unit 140 as an input value, in addition to the vehicle speed v_set and the controlled variable con_out of the arithmetic logic unit 140.
Moreover, the pilot control unit 120 can also be designed in such a way that the output value op_out is adapted to the values of the first and second transmission units 32, 34, as determined by the measuring units in such a way that a continuous optimisation of the pilot control in the sense of reducing the burden of controlling is achieved. Therefore, in the ideal case, the controlled variable con_out becomes essentially zero.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2007 053 266.2 | Nov 2007 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2008/009019 | 10/24/2008 | WO | 00 | 10/18/2010 |
