The present disclosure relates generally to vacuum cleaners and more particularly to a vacuum cleaner having a floor nozzle and a hand nozzle.
Many types of vacuum cleaners exist, the most common types being upright and stick vacuum cleaners. Upright vacuum cleaners typically combine the motor and floor nozzle into a single assembly and have a handle that extends up from the floor nozzle to support a dustcup or bag. Upright vacuum cleaners traditionally have been known for having a large dustcup capacity and superior suction. Stick vacuum cleaners, on the other hand, have a floor nozzle, a handle that includes the dustcup and motor, and a tube between the floor nozzle and dustcup. The stick vacuum cleaner traditionally has been more lightweight and has a slim design for under-furniture reach, although has reduced dustcup capacity and suction.
The present disclosure relates to a vacuum cleaner with a hand wand that can be deployed for cleaning crevices and above-floor areas. In some embodiments, the hand wand can be stored in the handle of the vacuum cleaner and may be deployed by itself or together with an extension conduit connected to the handle.
In another aspect, the present disclosure relates to a valve for directing air flow to either the floor nozzle or to the hand nozzle based on the position of the vacuum cleaner's backbone relative to the floor nozzle. For example, when the backbone is in an upright position, the valve is closed to the floor nozzle, thereby focusing suction through the hand nozzle.
The features and advantages described herein are not all-inclusive and, in particular, many additional features and advantages will be apparent to one of ordinary skill in the art in view of the drawings, specification, and claims. Moreover, it should be noted that the language used in the specification has been selected principally for readability and instructional purposes and not to limit the scope of the disclosed subject matter.
The figures depict various embodiments of the present disclosure for purposes of illustration only. Numerous variations, configurations, and other embodiments will be apparent from the following detailed discussion.
Disclosed is a vacuum cleaner comprising a floor nozzle, a handle, a hand nozzle stored at least partially in the handle, and a backbone between the floor nozzle and the handle. The vacuum cleaner further includes a motor and dustcup on the backbone. Air flow conduits define a first air flow path between the dustcup and the floor nozzle and a second air flow path between the hand nozzle and the dustcup. A flow valve is operable between an open position and a closed position based on the position of the backbone relative to the floor nozzle. For example, when the backbone is oriented in an upright position (e.g., 90°±5°) with respect to the floor nozzle, the flow valve is closed. In other positions (e.g., 100° to 180°) the flow valve is open. When the valve is in the open position the first air flow path is open to the floor nozzle and when the valve is in the closed position the first air flow path is substantially closed to the floor nozzle, thereby focusing suction to the hand nozzle. Storing the hand nozzle in the handle closes the second air flow path by the hand nozzle substantially forming a seal with the handle.
In some embodiments, the hand nozzle fluidly communicates with a rigid extension conduit connected to the handle when the hand nozzle is in the stored position. The extension conduit structurally connects the handle to the backbone so that the user can maneuver the vacuum cleaner when using the floor nozzle. On one hand, the user can use the hand nozzle by removing it from the stored position in the handle. Alternately, the user can remove the extension conduit from a receptacle in the top of the backbone and can use the handle to aim the extension conduit to its desired location. Storing the hand nozzle in the handle fluidly connects the hand nozzle to the extension conduit. When the extension conduit is stored in the receptacle on the dustcup, the extension conduit substantially forms a seal with the conduit, preventing air flow through the second air flow path via the hand nozzle.
One challenge associated with existing stick vacuum cleaners is not having an ability to perform above-floor cleaning. For example, stick vacuum cleaners may be made with a motor and dustcup located at or closely adjacent the handle. By doing so, the vacuum cleaner may omit a hand nozzle due to the position and weight of the motor and dustcup. Another deficiency of existing vacuum cleaners equipped with a hand nozzle is that the suction through the hand nozzle is split between the hand nozzle and the floor nozzle, resulting in insufficient suction. Additionally, the flexible tube for existing hand nozzles is part of the primary air path into the dustcup from the floor nozzle, resulting in power losses. As a result, the tube must be sized larger to accommodate larger debris picked up by the floor nozzle, which increases the overall weight of the vacuum cleaner.
It would be desirable for a compact vacuum cleaner to include a hand nozzle. It would also be desirable for all or a vast majority of suction to pass through the hand nozzle when the hand nozzle is in use and for air flow to not pass through the flexible tube when the hand nozzle is not being used. The present disclosure addresses these needs and others by providing a stick-type vacuum cleaner with a hand nozzle. In one embodiment, the vacuum cleaner includes a valve that closes air flow to the floor nozzle when the backbone is in the upright condition. In such case, suction is directed to the hand nozzle and closed to the floor nozzle. After stowing the hand nozzle, the user may tilt the backbone to its in-use position, opening the valve to the floor nozzle.
Numerous variations and embodiments will be apparent in light of the present disclosure.
The vacuum cleaner 100 includes a plurality of conduits 102a, 102b, 102c (collectively or generally, conduits 102) that define a first air flow path between the floor nozzle 120 and the dustcup 180, and a second air flow path between the hand nozzle 220 and the dustcup 180. In this example, a first flexible conduit 102a extends from the floor nozzle 120, through a pivot joint, and towards a base 140a of the backbone 140. The flexibility of the first flexible conduit 102a accommodates various positions of the backbone 140 with respect to the floor nozzle 120, including the upright position (e.g., as shown) and other positions in which the backbone 140 defines an angle from 85° to 180° with the floor 10 (and floor nozzle 120), for example. The backbone 140 can define or include a conduit between the first flexible conduit 102a and the dustcup 180. A second flexible conduit 102b extends between the backbone 140 and the hand nozzle 220. The handle 200 includes or is connected to a rigid conduit 102c that extends between the backbone 140 and the handle 200. A distal end of the rigid conduit 102c is received in a receptacle 142 at the top of the backbone 140. The receptacle 142 can be a dead end such that when the hand nozzle 220 is in the stowed position and the rigid conduit 102c is received in the receptacle 142, the second air flow path is closed at one end. For example, the rigid conduit 102c forms a seal with the receptacle 142 (a dead end) and the hand nozzle 220 forms a seal with the handle 200.
In some embodiments, the air flow through the first and/or second air flow paths is determined, at least in part, by the orientation of the backbone 140 with respect to the floor nozzle 120. For example, the first flexible conduit 102a between the floor nozzle 120 and the base 140a of the backbone 140 includes a valve 144 (not visible), such as a pinch valve, that is closed when the backbone is in the upright position. In some embodiments, the valve 144 is closed or substantially closed (e.g., at least 90% flow restriction) when the backbone 140 is substantially upright (e.g., 90°±5°). Thus, when the user removes the hand nozzle 220 from the handle 200 or the rigid conduit 102c from the receptacle 142, air flow to the dustcup 180 takes the path of least resistance and flow is concentrated through the hand nozzle 220.
In some embodiments, the air flow through the first and/or second air flow paths can be determined, at least in part, by a position of the handle 200 with respect to the backbone 140. For example, the handle 200 can telescope between a retracted or compact position and a deployed or extended position, where moving the handle 200 to the retracted position closes the first air flow path to the floor nozzle 120 and opens the second air flow path to the hand nozzle 220, and where moving the handle 200 to the deployed position (e.g., as shown in
Referring now to
As noted above, the valve 144 is configured as a scissor-type pinch valve and includes a first pinch bar 146a on a first yoke 148a and a second pinch bar 146b on a second yoke 148b, where each pinch bar 146 extends laterally between arms of the respective yoke 148. Each pinch bar 146 can be a roller in some embodiments. A length of flexible conduit 102d is between the first and second pinch bars 146a, 146b. In this example, the flexible conduit 102d connects to another flexible conduit 102a, which extends at least partially through the first and second frame portions 130, 132 between the floor nozzle 120 and the backbone 140 (shown, e.g., in
The first frame portion 130 is pivotably connected to a second frame portion 132 at a pivot point or hinge 126. The first and second frame portions 130, 132 can be made of rigid materials such as metal or plastic. The first frame portion 130 is generally oriented in a horizontal position and connects to the floor nozzle 120. The second frame portion 132 extends from the first frame portion 130 to define an angle α from 0° to about 100°. As shown in
In this example, the connector 150 connects to the flexible conduit 102d using a hose clamp 152 and has a tapered section 154 that can be received in the conduit of the backbone 140. An upper end portion of the second frame portion 132 is secured to a body 151 of the connector 150, such as by fasteners. As a result, the second frame portion 132 pivots together with the backbone 140 during use of the vacuum cleaner 100. The flexible conduit 102d is also secured to the flexible conduit 102a using a hose clamp 152.
The first yoke 148a of the first pinch bar 146a is attached to the first frame portion 130 at the pivot or hinge 126, such as a fastener, bushing, or other connection. The second yoke 148b of the second pinch bar 146b is attached to the second frame portion 132 by a fastener 149. The first yoke 148a crosses the second yoke 148b. In some embodiments, one or both yokes 148 are pivotably connected to the respective frame portion. In other embodiments, yokes 148a, 148b are fixedly attached to the respective frame portion 130, 132. As the second frame portion 132 is moved to an upright position, such as an angle α from ˜85°-95° with the first frame portion 132, the second yoke 148b contacts the pivot fastener 127 and the first yoke 148a contacts stops 128 on the first frame portion 130 to cause the pinch bars 146 to move towards one another (e.g., as shown in
The following examples pertain to further embodiments, from which numerous permutations and configurations will be apparent.
Example 1 is a vacuum cleaner comprising a floor nozzle, a handle, a hand nozzle stored at least partially in the handle, and a backbone between the floor nozzle and the handle. The vacuum cleaner further includes a motor and dustcup on the backbone. A flow valve is operable between an open position and a closed position based on the position of the backbone relative to the floor nozzle. Air flow conduits define a first air flow path between the dustcup and the floor nozzle and a second air flow path between the hand nozzle and the dustcup. When the valve is in the open position the first air flow path is open to the floor nozzle and when the valve is in the closed position the first air flow path is substantially closed to the floor nozzle. In some such embodiments, air flow through the hand nozzle is closed or substantially closed when the hand nozzle is not in use.
Example 2 includes the vacuum cleaner of Example 1, where the valve is located at a pivot between the floor nozzle and the backbone. In one such embodiment, the valve is located closely adjacent a pivot between the floor nozzle and the backbone.
Example 3 includes the vacuum cleaner of Example 1, where the valve is located closely adjacent to the inlet of the dustcup.
Example 4 includes the vacuum cleaner of Example 2 or 3, where, with the floor nozzle on a horizontal surface, orienting the backbone in an upright position (e.g., 90°±5°) substantially closes the valve and orienting the backbone at a position from 100° to 180° relative to the horizontal surface opens the valve.
Example 5 includes the vacuum cleaner of Example 4, where orienting the backbone at a position from 110° to 180° results in the valve being fully open.
Example 6 includes the vacuum cleaner of any of Examples 1-5, wherein the valve is a pinch valve.
Example 7 includes the vacuum cleaner of Example 6, wherein the pinch valve has a scissor movement.
Example 8 includes the vacuum cleaner of Example 6 or 7, wherein the pinch valve acts on a flexible segment of the first air flow path.
Example 9 includes the vacuum cleaner of Example 8, wherein the flexible segment is made of silicone.
Example 10 includes the vacuum cleaner of any of Examples 6-9, wherein a pivot between the backbone and the floor nozzle comprises a first frame portion coupled to the floor nozzle and a second frame portion coupled to the backbone, wherein the second frame portion is pivotably connected to the first frame portion, and wherein the pinch valve includes first and second bars each connected to one of the first or second frame portions.
Example 11 includes the vacuum cleaner of Example 10, wherein the first bar is pivotably connected to the first frame portion via a first yoke and/or the second bar is pivotably connected to the second frame portion via a second yoke.
Example 12 includes the vacuum cleaner of Example 10 or 11, wherein pivoting the first frame portion with respect to the second frame portion moves the first and second bars between open and closed positions on the flexible segment.
Example 13 includes the vacuum cleaner of any one of Examples 1-12, wherein the air flow conduits include a flexible conduit between the dustcup and the hand nozzle.
Example 14 includes the vacuum cleaner of any one of Examples 1-13, wherein the hand nozzle includes a pivot joint between a first rigid section and a second rigid section, and wherein the second rigid section is received in the handle in a stored configuration.
Example 15 includes the vacuum cleaner of Example 14, wherein the second air flow path includes a passageway through the pivot joint of the hand nozzle.
Example 16 includes the vacuum cleaner of any one of Examples 13-15, wherein the air flow conduits include a rigid conduit connected to the handle with the rigid conduit in fluid communication with the hand nozzle via part of the handle when the hand nozzle is in the handle.
Example 17 includes the vacuum cleaner of Example 16, wherein an upper end portion of the backbone defines a receptacle configured to receive a distal end portion of the rigid conduit so that during use the rigid conduit rigidly couples the handle to the backbone.
Example 18 includes the vacuum cleaner of Example 17, wherein the receptacle is a dead end to the second air flow path.
Example 19 includes the vacuum cleaner of any one of Examples 1-18, wherein the vacuum cleaner is battery powered.
The foregoing description of example embodiments has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present disclosure to the precise forms disclosed. Many modifications and variations are possible in light of this disclosure. It is intended that the scope of the present disclosure be limited not by this detailed description, but rather by the claims appended hereto. Future-filed applications claiming priority to this application may claim the disclosed subject matter in a different manner and generally may include any set of one or more limitations as variously disclosed or otherwise demonstrated herein.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/380,114 filed on Oct. 19, 2022, the contents of which are incorporated herein by reference in its entirety.
Number | Date | Country | |
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20240130585 A1 | Apr 2024 | US |
Number | Date | Country | |
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63380114 | Oct 2022 | US |